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Alliance Laundry Systems Drying Cabinet manual

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Table of contents for the manual

  • Page 1

    Installation www .comlaundry .com Part No. 70304601R6 Februa ry 2008 K eep These Instructions f or Futur e Refer ence. (If this machine changes o wnership, this manual must accompan y machine.) NOTA: Para bajar una copia de estas instrucciones en español, visite www.comlaundry.com. Drying T umblers Stacked 30 Pound Capacity Stacked 45 Pound Capaci[...]

  • Page 2

    [...]

  • Page 3

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70304601 1 Installation must conf orm with local code s or in the absence of local codes with: In the U .S.A. , installation must conf orm to the latest edit ion of the American Nati onal Standard Z223.1/ NFP A 54 “National Fuel Gas Code” and Sta ndard ANS I/NFP A 70 “Nati[...]

  • Page 4

    © Copyright 2008, Alliance Laundry Systems LLC All rights reserv ed. No part of the cont ents of this book may be reproduced or transmitted in an y form or b y any means without the e xpressed written consent of the publisher . 2 70304601 © Copyright, Alliance Laundr y Systems LLC – DO NOT COPY or TRANSMIT Ta b l e o f Contents Introduction ...[...]

  • Page 5

    70304601 3 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Steam Requirements .................................. .................. .................. ..... 43 Piping Recommendatio ns .............. .................. .................. ................... 43 Installing Steam Trap and Making Condensate Return Connections ....[...]

  • Page 6

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70304601 4 Intr oduction Model Identification Information in this manual is applicable to these models: Includes models with control suf f ixes: Customer Ser v ice If literature or replacement parts are required, contact the source from which the machine was purchased or contact[...]

  • Page 7

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Introd uction 5 70304601 Serial Plate Location When calling or writing for information about your product, be sure to mention model an d serial numbers. Model and serial numbers are found on serial plate on the rear of machine and inside do or . TMB1974N 1 Serial Plate 1 Con ver[...]

  • Page 8

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70304601 6 Safe ty Inf ormation Explanation of Safety Messa ges Precautionary statements (“D ANGER, ” “W ARNING, ” and “CA UTION”), followed by speci fic instructions, are found in this manual an d on machine decals. These precautions are intended for the personal sa[...]

  • Page 9

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Safety Information 7 70304601 Impor tant Safety Instructions Sa ve These Instructions 1. Read all instructions before using the tumbler . 2. Refer to the GR OUNDI NG INSTR UCTIONS for the proper grounding of the tumbler . 3. Do not dry articles that ha ve been pre viously cleane[...]

  • Page 10

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Sa fet y In for ma t io n 70304601 8 23. Remov e laundry immediately after tumbler stops. 24. Always read and follo w manufacturer’ s instructions on package s of laundry and cleanin g aids. Heed all warnings or precautions. T o reduce the risk of poisoning or chemical b urns,[...]

  • Page 11

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9 70304601 Specifications and Dimensions N/A = Not Applicable Specifications T30 T45 Noise level measure d during operation at operator position of 3.3 feet (1 meter) in fr ont of machine and 5.2 feet (1.6 meters) fr om floor . 66 dBA 67 dBA Net W eight (appro ximate): P ounds ([...]

  • Page 12

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions 70304601 10 Cabinet Dimensions N/A = Not Applicable NO TE: T o meet AD A compliance, install a 4 inch (102 mm) riser on T30 models only . TMB2230N TMB2230N C E F H J B D G I A M o d e l s ABCD E T30 28 in. (711 mm) 48 in. (1219 mm) 44 in. (1118 mm)[...]

  • Page 13

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 11 70304601 Exhaust Outlet Locations TMB1969N TMB1969N B C A Models Rear Exhaust Diamet er A B C T30 Elliptical Fits 8 in. (203 mm) 36.54 in. (928 mm) 4.25 in. (108 mm) 62.42 in. (1585 mm) T45 Elliptical Fits 10 in. (25 4 mm) 40.88 in. (1038 mm) 4.7[...]

  • Page 14

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions 70304601 12 Gas Connection Locations TMB1970N 1 1/2 in. NP T TMB1970N A B C 1 Models Gas Connection AB C T30 Non-CE and Non-Australian 75.20 in. (1910 mm) 1.74 in. (44 mm) 36.84 in. (936 mm) CE and Australian 75.28 in. (1912 mm) 2.5 in. (64 mm) 30.[...]

  • Page 15

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 13 70304601 Electrical Connection Locations TMB1971N TMB1971N A B E D C GAS AND STEAM ELECTRIC Models Electric Service Gas and Steam Models Electric Models ABCD E T30 59 in. (1498 mm) 1.75 in. (44 mm) 35.63 in. (905 mm) 73.21 in. (1859 mm) 2.28 in. [...]

  • Page 16

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions 70304601 14 Steam Connectio n Locations NO TE: All connections use 3/4 inch NPT pipe. TMB1972N C D A B A B Models Inlet O utlet AC B D T30 (Upper) 73.93 in. (1877 mm) 6.29 in. (160 mm) 62.71 in. (1592 mm) 2.39 in. (61 mm) T30 (Lower) 36.35 in. (923[...]

  • Page 17

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 15 70304601 Installation Pre-Installation Inspection Upon deli very , visually inspect the crate, carton and parts for any visible shipping damage. If the crate, carton, or cov er is damaged or signs of possib le damage are e vident, ha v e th e carrier note the condition on the[...]

  • Page 18

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation 70304601 16 Figure 1 TMB2110N NO TE: Shaded areas indicate adjacent structu re. 1 0.5 in. (13 mm) recommended between machines fo r remov al or installation. 2 Allow 2 – 4 in. (51 – 102 mm) op ening at top of machine to aid in remova l or installation. A remov a[...]

  • Page 19

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation 17 70304601 P osition and Level the T umbler Unscrew the four shipping bo lts (one at each corner). Remov e tumbler from skid carefully to a v oid putting pressure on the lo wer blo wer ho using or motor assembly . NO TE: Do not thr o w bolts away – they ar e the [...]

  • Page 20

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation 70304601 18 Bef ore Placing T u mbler into Service 1. Remov e or open all panels and check accessible bolts, nuts, scre ws, terminals and fittings for tightness. 2. Replace all panels and guards. 3. Remov e and discard wire tie from the airflo w switch so it can swi[...]

  • Page 21

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation 19 70304601 9. W ipe out the c ylinder using an all-purpose cleaner or detergent and w ater solution. Refer to Fi g u re 5 . Figure 5 If the tumbler does not meet ANY of the listed requirements, remov e tumbler from use. Refer to Removing T umbler from Service secti[...]

  • Page 22

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation 70304601 20 Ta b l e 3 describes the dif ferent gases that are a v ailable in dif ferent CE countries, and ho w the machines need to be configured to operate with those gases. In the CE, there are Natural Gas conf igurations that do not allo w for machine regulation[...]

  • Page 23

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation 21 70304601 Gases and Configurations Country Code Gas T ype Group Supply Pressure, mbar Burner Orifice Pressure, mbar Capacity/ Model Diameter , mm Quantity Burner Orifice Pa r t N o . DK/NO/ SE/FI/CZ/ EE/L V/L T/ SI/SK Natural Gas H 20 8.0 T30 T45 4.0 4.6 2 M402992[...]

  • Page 24

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation 70304601 22 Specific Con ver sion Pr ocedures How to Con v er t Gas V alv e from Regulated to Unregulated NO TE: Con version from r egulated to unr egulated is only needed when regulated tumblers were ordered, but r egulated tu mblers wer e needed. Johnson GM7000 ga[...]

  • Page 25

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation 23 70304601 How to Change Burner Or ifice Size 1. Disconnect electrical po wer from tumb ler . Close gas shut-of f v alv e to tumbler . Refer to F igur e 6 . 2. For John son GM7000 gas v alve: Remov e b urner orifice(s) from the spud holder . Refer to Fi g u re 7 . [...]

  • Page 26

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70304601 24 Exhaust Requirements La y out Whenev er possible, install tumblers along an outside wall where duct length can be kept to a minimum, and make-up air can be easily accessed. Elbo ws and long vents tend to increase drying time. Construction must not block the airflo w [...]

  • Page 27

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Exhaust Requirements 25 70304601 Individual V enting For maximum ef f icienc y and performance, it is preferred to exhaust tumbler(s) indi vidually to the outdoors. IMPOR T ANT : At no point may the cross sectional area of installed venting be less than th e cr oss sectional are[...]

  • Page 28

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Exhaust Requirements 70304601 26 NO TE: Do not install wir e mesh or scr een in exhaust duct opening to av oid lint b uild-up or impacting proper discharge of air fr om tumblers. NO TE: Wher e exhaust duct pier ces a comb ustible wall or ceiling, the opening must be sized per lo[...]

  • Page 29

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Exhaust Requirements 27 70304601 Manifold V enting While it is preferable to exhaust tumblers indi vidually to the outdoors, a main collect or duct may be us ed if it is sized according to F igur e 11. This illustration indicates minimum diameters, and should be increased if the[...]

  • Page 30

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Exhaust Requirements 70304601 28 Figure 11 TMB2019N TMB2018N 1 NOTE: Where the exhaust duct pie rces a combusti ble wall o r ceiling, the opening MUST be sized per local codes. 2A Outlet Duct Diameter f or One Battery 2B Outlet Duct Diameter f or T wo Batteries 3 45° T ypical L[...]

  • Page 31

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Exhaust Requirements 29 70304601 Duct Station T30 T45 8 in. (203 mm) Duct 10 in. (254 mm) Duct 2A 2B 2A 2B A 9 in. (229 mm) 12 in. (305 mm) 10 in. (254 mm) 15 in. (381 mm) B 12 in. (305 mm) 17 in. (4 32 mm) 15 in. (381 mm) 22 in. (559 mm) C 15 in. (381 mm) 22 in. (5 59 mm) 18 in[...]

  • Page 32

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70304601 30 Gas Requirements IM PO RT AN T : Any product re visions or con versions must be made by the Manufacturer’ s A uthorized Dealers, Distributors or local service personnel. IMPOR T ANT : The tumbler must be isolated fr om the gas supply piping system by closing its in[...]

  • Page 33

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Gas Requirements 31 70304601 T urn on gas and check all pipe connectio ns (internal and external) for gas leaks with a non-corrosi ve leak detection fluid. Purge air in gas service line by operating the tumblers in the drying mode. If b urner does not light and unit goes into lo[...]

  • Page 34

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Gas Requirements 70304601 32 Gas Supply Pipe Sizi ng and Looping Figure 13 TMB2126N 1 Gas Fur nace (120,000 Btu/hr .) 8 25 ft. (7.6 m) 2 Gas W ate r Heaters (4 00,000 Btu/ hr . each) 9 Ma in Regulator 3 Gas Space Heaters (70, 000 Btu/hr . each) 10 Gas Meter 4 Sediment T raps, Su[...]

  • Page 35

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Gas Requirements 33 70304601 Gas Pipe Size Required for 10 00 Btu Natural Gas — 0.64 Specific Gra vity at 7 ± 1.5 inches (17 .4 ± 4 mbar , 1.74 ± 0.37 kPa) W ater Column Pr ess ure Equiv alen t Length Gas Applia nces T otal Btu/hr 25 feet (7.63 m) 50 feet (15.25 m) 75 feet [...]

  • Page 36

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Gas Requirements 70304601 34 High Altitude Burner Orifice Sizing For proper operat ion at altitudes abo ve 2000 feet (610 meters), the gas burn er orifice size must be reduced to ensure comple te combustion. Refer to Ta b l e 7 . For CE models, consult local gas supplier . Model[...]

  • Page 37

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 35 70304601 Electrical Requirements Gr ounding Instructions NO TE: T o ensure pr otection against sh ock, this tumbler MUST be electrically grounded in accordance with the local codes, or in the absence of local codes, with the latest edition of the National Electrical Code ANSI[...]

  • Page 38

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Electrical Requirements 70304601 36 Service/Ground Location Model Heat Sour ce Gr oun d and T erminal Bloc k Loca tions T30/T45 Non-CE Gas or Steam TMB2041N T30 Non-CE Electric TMB2113N T30 CE Gas or Steam TMB2114N T30 CE Electric TMB2115N 70219001R2 L2 N L1 SECURE GROUND WIRE T[...]

  • Page 39

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Electrical Requireme nts 37 70304601 Connecting Electrical Service The follo wing steps outline the procedure for connecting electrical service to the tumbler . • 3 Phase models – Each tumbler must be connected to its own indi vidual branch cir cuit break er , not fuses, to [...]

  • Page 40

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Electrical Requirements 70304601 38 Con version Instructions If serial plate volta ge is: T umbler can be con verted to the following v oltages: 120 V o lt/60 Hertz/ 1 Phase 2W&G (T30 Models Only) 208-240 V olt/60 Hertz/1 Phase Models: 3W&G 1. Prior to connecting service[...]

  • Page 41

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Electrical Requireme nts 39 70304601 200-220 V olt/60 Hertz/ 1 Phase 2W&G 200 V o lt/50 Hertz/ 1 Phase 2W&G (T30 Models Only) 100 V olt/60 Hertz/1 Phase INTERNA TION AL Models: 2W&G 100 V olt/50 Hertz/1 Phase INTERNA TION AL Models: 2W&G 1. Prior to connecting el[...]

  • Page 42

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Electrical Requirements 70304601 40 Electrical Requirements f or Gas and Steam Models Refer to T able 9 and Ta b l e 1 0 . NO TE: Minimum wir e sizes ar e obtained fr om Canadian Electrical Code f or 75°C Conductors and are intended f or use as a guideline only . Electrical con[...]

  • Page 43

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Electrical Requireme nts 41 70304601 F or T45 Gas Models (For T otal Machine): Serial Plate Vo l t a g e T erminal Block Connections Required Current (Amps) Recommended Fuse or Breaker Rating (Amps) Breaker Po l e s Recommended Minimum Conductor Size (A WG [mm 2 ]) 208–240V/60[...]

  • Page 44

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Electrical Requirements 70304601 42 Electrical Requirements f or Electric Models Refer to T able 11 . NO TE: Minimum wir e sizes ar e obtained fr om Canadian Electrical Code f or 75°C Conductors and are intended f or use as a guideline only . Electrical connections should be ma[...]

  • Page 45

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 43 70304601 Steam Requirements NO TE: Machines r equir e a constant 80 to 100 psig (5.62 to 7.03 kg/sq. cm) steam ser vice f or optimum operation. The maximum a llowable steam pr essur e f or use with 60 Hertz or 50 Hertz tumblers is 125 psig (8.6 bar). In no case may the pr ess[...]

  • Page 46

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Steam Requirements 70304601 44 Installing Steam T rap and Making Condensate Return Connections The steam trap must be installed and the coil outlet connections must be conn ected to the condensate return lines. The follo wing steps outline the procedure for installing the steam [...]

  • Page 47

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Steam Requirements 45 70304601 Figure 14 T473I NO TE: R efer to Tab le 1 2 for sizing of steam lines. Piping must al so be sized accordingly for length of runs, and number of elbows. 1 Steam Coil 6 T rap with Built-In Strainer 2 12 in. (305 mm) Riser 7 V acuum Breaker (Optional)[...]

  • Page 48

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70304601 46 Single Dr op Timer NO TE: The f ollo wing inf ormation is f or models with an SD control suff ix only . Po w e r- U p M o d e When po wer is applied to the tumbler , the IN USE light flashes factory status information. F ollo wing this, the control goes into READ Y M[...]

  • Page 49

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Single Drop Timer 47 70304601 Dipswitc h Settings Heat Switc h Number Cool Down Switch Number Cool Down P er Cycle (in Minutes) Heat Time P er Coin Pulse (in Minutes) 123456 7 8 1 OFF OFF OF F OFF OFF OFF OFF OFF 1 ( factory default) 2 ON OFF OFF OFF OFF OFF ON OFF 2 3 OFF ON OF[...]

  • Page 50

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Single Drop Timer 70304601 48 T able 13 (Continu ed) Heat Switch Number Heat Time P e r Coin Pulse (in Minutes) 123456 36 ON ON OFF OFF OFF ON 37 OFF OFF ON OFF OFF ON 38 ON OFF ON OFF OFF ON 39 OFF ON ON OFF OFF ON 40 ON ON ON OFF OFF ON 41 OFF OFF OFF ON OFF ON 42 ON OFF OFF O[...]

  • Page 51

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 49 70304601 Adjustments Loading Door Switch The door switch shoul d be adjusted so the c ylinder stops when door is opened 2 inches (51 mm) plus or minus 0.25 inch (6 mm). This switch is a normally open switch and is closed by the hinge cam when the door is closed. If adjustment[...]

  • Page 52

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Adjustments 70304601 50 Door Strike The door strik e must be adjusted to ha v e suf f icient tension to hold loading door closed against force of th e load tumbling against it. Ther e is proper adjustment of pu ll fo r ce wh e n 8 t o 15 pounds (35.6 N – 66.7 N) is required to[...]

  • Page 53

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 51 70304601 Remo ving T umbler fr om Ser vice If the tumbler is to be re mov ed from service, perform the follo wing steps where applicable: • T urn off electrical supply e xternal to machine. • T urn off electrical disconnect on machine. • T urn off gas supply e xternal t[...]