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Alto-Shaam 1200-TH/III manual

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Table of contents for the manual

  • Page 1

    MN-29758 • 08/12 printed i n u . s . a .  PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 26[...]

  • Page 2

    Delivery ............................................................................. 1 Unpacking ......................................................................... 1 Safety Procedures and Precautions ................................... 2 Installation Installation Requirements ............................................. 3 Clearance Requir[...]

  • Page 3

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 1 DELIVERY This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this m[...]

  • Page 4

    p g . 2 TH/III InsTallaTIon / operaTIon / servIce manual CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. CAUTION Used to indicate the presence of a hazard that can or will cause minor or moderate perso[...]

  • Page 5

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 3 SITE INSTALLATION The Alto-Shaam cook and hold oven must be installed in a location that will permit the oven to function for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access.  The oven must be installed on a stable and level [...]

  • Page 6

    p g . 4 TH/III InsTallaTIon / operaTIon / servIce manual SITE INSTALLATION INSTALLATION 300-th3 2011 lit 25-3/16 " (643mm) Cord Length: 5 ft. (1524mm) 16-13/16 " (426mm) 18-15/16 " (480mm) 3/4 " (19mm) 15-1/4 " (387mm) 40-5/8 " (1031mm) 17-5/8 " (447mm) PRODUCT CAPACITY 36 lb (16 kg) maximum volume maximum : 22.5 [...]

  • Page 7

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 5 SITE INSTALLATION INSTALLATION 21" (532mm) Shown with optional bumper 29-7/8" (758mm) 41-1/16" (1043mm) Electrical Connection 44-1/16" ( 11 18mm) 58-1/4" (1479mm) 14-1/2" (368mm) 30-3/16" (767mm) 21-7/8" (556mm) 16" (406mm) 33-3/8" (848mm) 5-1[...]

  • Page 8

    p g . 6 TH/III InsTallaTIon / operaTIon / servIce manual SITE INSTALLATION INSTALLATION Shown with optional bumper Electrical Connection Pass-Through Option Electrical Connection Pass-Through Option Electrical Connection Shown with optional bumper 25-3/4" (651mm) 54-1/8" (1373mm) 33-3/8" (848mm) with 3" (76mm) casters* 5-1/8&quo[...]

  • Page 9

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 7 SITE INSTALLATION INSTALLATION 34" (864mm) 25-1/16" (636mm) 23-1/2" (597mm) 17" (432mm) 51" (1294mm) 72-3/4" (1847mm) 5-1/8" (130mm) 40-3/16" (1021mm) with 3-1/2 (89mm) casters 37" (940mm) 34-1/2" (876mm) *38-5/8" (981mm) - with optional [...]

  • Page 10

    p g . 8 TH/III InsTallaTIon / operaTIon / servIce manual SITE INSTALLATION INSTALLATION 1200-TH/III 25-1/16" (636mm) 51" (1294mm) 72-3/4" (1847mm) 34-1/2" (876mm) Electrical Connection Pass-Through Option Shown with optional bumpe r 22-1/2" (572mm) 17" (432mm) 34" (864mm) 20-1/2" (521mm) 23-1/2" (597mm) [...]

  • Page 11

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 9 INSTALLATION OPTIONS AND ACCESSORIES 300-TH/III 500-TH/III 750-TH/III 1000-TH/III 1200-TH/III Bumper, Full Perimeter ( Not available w i th 2-1/2" c a s te r s ) — 5011161 5010371 5009767 5009767 Carving Holder prime rib s t e a m s h i p ( c a f e t e r i a ) round HL-2635 HL-2635 445[...]

  • Page 12

    p g . 10 TH/III InsTallaTIon / operaTIon / servIce manual INSTALLATION STACKING INSTRUCTIONS 1) If the two appliances were shipped together from the factory, the top unit will have the casters already removed. A stacking kit will be included with the shipment. If casters need to be removed: lay the unit on its back, and r emove the set screw on eac[...]

  • Page 13

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 11 SITE INSTALLATION INSTALLATION A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjus[...]

  • Page 14

    p g . 12 TH/III InsTallaTIon / operaTIon / servIce manual SITE INSTALLATION INSTALLATION DRIP TRAY INSTALLATION INSTRUCTIONS - 500, 750, 1000, 1200 WARNING FAILURE TO PROPERLY INSTALL THE DRIP TRAY CAN OR WILL CAUSE MAJOR EQUIPMENT DAMAGE AND WILL RESULT IN A LEAKAGE HAZARD THAT CAN CAUSE PERSONAL INJURY. 1. Poke holes through double-sided tape a w[...]

  • Page 15

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 13 ELECTRICAL CONNECTION INSTALLATION The appliance must be installed by a qualified service technician. The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes. Plug the unit into a properly grounded receptacle ONLY, positioning the unit so[...]

  • Page 16

    p g . 14 TH/III InsTallaTIon / operaTIon / servIce manual ELECTRICAL INSTALLATION 300-TH/III v o l t a g e phase cycle / h z a m ps kW cord & plug 120 1 60 6.7 .80 N e M a 5-15 p 1 5 a - 1 2 5 v p l u g 230 1 50/60 2.7 .62 cee 7/7 2 2 0 - 2 3 0 v p l u g Wire diagrams are located inside the bonnet of the unit. 1200-TH/III voltage phase cycle / [...]

  • Page 17

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 15 OPERATION USER SAFETY INFORMATION The Alto-Shaam cook and hold oven is intended for use in commercial establishments by qualified operating personnel where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings [...]

  • Page 18

    p g . 16 TH/III InsTallaTIon / operaTIon / servIce manual OPERATION a b c d e f g h i j k n p o l m Power ON Indicator 1. On/Off Key The on/off control system key operates the functions of the control panel. If there is any power loss during operation, the on/off indicator light will flash. To clear, push key and release. 2. Cook Key — Temperatur[...]

  • Page 19

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 17 To stop an operation at any time  Press and hold the s t a r t Key until the control beeps for two seconds, indicating the operation has been cancelled. The oven will remain in a power-on state. To turn oven control panel off : Press and hold the o N / o f f Key until the oven beeps. The [...]

  • Page 20

    p g . 18 TH/III InsTallaTIon / operaTIon / servIce manual Display High/Low Probe Temperatures: To observe the recorded maximum or minimum probe temperature when cooking by probe, press the following keys while the probe remains in the product:   Press p r o b e Key and u p a rrow Key at[...]

  • Page 21

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 19 OPERATION Cook/Hold Instructions Press and release control O n / O f f key. The oven will beep for one second and power to the unit will be indicated by an illuminated green indicator light located in the upper left corner of the O N / O f f key. The oven will begin operating in the hold mod[...]

  • Page 22

    p g . 20 TH/III InsTallaTIon / operaTIon / servIce manual OPERATION Programming a Preset Select the product to be programmed and begin programming with the oven control power O f f . Press and release control O n / O f f key. The oven will beep for one second and power to the unit will be indicated by an illuminated green indicator light located in[...]

  • Page 23

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 21 OPERATION USER OPTIONS P reseT Keys Lock and Unlock p r e s e t Keys A through H can be locked in order to prevent storing, altering or erasing a program. To lock the P r e s e t K eys, press and hold the “I” Key until the oven beeps. Release the “I” key. The green indicator on the ?[...]

  • Page 24

    p g . 22 TH/III InsTallaTIon / operaTIon / servIce manual OPERATION HACCP HACCP Documentation, Data Logger - Optional This oven meets the requir ements of established HACCP criteria by pr oviding automated sampling, recor d keeping, set-point validation, recipe used, dates and time. This data is retained for the last 30 days. This information can b[...]

  • Page 25

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 23 OPERATION GENERAL HOLDING GUIDELINES Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatu[...]

  • Page 26

    p g . 24 TH/III InsTallaTIon / operaTIon / servIce manual CARE AND CLEANING PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal i[...]

  • Page 27

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 25 EQUIPM E NT CARE Under normal circumstances, this oven should provide you with long and trouble free service. There is no preventative maintenance required, however, the following Equipment Care Guide will maximize the potential life and trouble free operation of this oven. The cleanliness a[...]

  • Page 28

    p g . 26 TH/III InsTallaTIon / operaTIon / servIce manual CARE AND CLEANING CLEAN THE DOOR VENTS Door vents need to be inspected and cleaned as required. CLEAN THE PROBES DAILY Remove all food soil from probes. Wipe entire probe and cable assembly with warm detergent solution and a clean cloth. Remove detergent by wiping each probe and cable with c[...]

  • Page 29

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 27 Food fl avor and aroma are usually so closely r elated that it is diffi cult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food fl avor . Cleanliness, top operating effi ciency , and appearance of equipment contribute c[...]

  • Page 30

    p g . 28 TH/III InsTallaTIon / operaTIon / servIce manual SERVICE TROUBLESHOOTING Code Description Possible Cause E-10 Cavity air sensor shorted Cavity air sensor reading < 5°F. Verify sensor integrity. See sensor test instructions below. E-11 Cavity air sensor open Cavity air sensor reading > 517°F. Verify sensor integrity. See sensor test[...]

  • Page 31

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 29 SERVICE DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. NOTE If the appliance has been unplugged for an extended period of time, the Real Time Clock may require recharging. Turn main breaker to the unit off for 10 seconds and then restore power. For more information, s[...]

  • Page 32

    p g . 30 TH/III InsTallaTIon / operaTIon / servIce manual SERVICE EXTERIOR VIEW - 300-TH/III 11 7 10 6 8 1 29 16 25 18 23 21 22 20 19 26 15 9 5 4 3 2 28 13 14 12 17 24 27 18 A Part numbers and drawings are subject to change without notice.[...]

  • Page 33

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 31 A EXTERIOR SERVICE VIEW - 300-TH/III SERVICE ITEM DESCRIPTION PART NO. QTY 1 BONNET TOP COVER 1012831 1 2 FAN BOX, 120V FA-3973 1 FAN BOX, 230V FA-34524 1 3 BUSHING, STRAIGHT, STRAIN RELIEF, 230V BU-34898 1 BUSHING, STRAIGHT, STRAIN RELIEF, 120V BU-3964 1 4 SWITCH, ROCKER, 125-277V, 20A SW-3[...]

  • Page 34

    p g . 32 TH/III InsTallaTIon / operaTIon / servIce manual EXTERIOR SERVICE VIEW - 500, 750, 1000-TH/III SERVICE 36 35 37 38 1 23 4 5 6 7 9 10 11 12 13 14 15 17 19 20 18 23 21 28 24 26 22 27 25 29 30 32 31 33 34 16 8 22 500-TH/III Shown Part numbers and drawings are subject to change without notice. DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CL[...]

  • Page 35

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 33 EXTERIOR SERVICE VIEW - SINGLE COMPARTMENT SERVICE MODEL > 500-TH/III 750-TH/III 1000-TH/III ITEM DESCRIPTION PART NO. QTY PART NO. QTY PART NO. QTY 1 THERMOSTAT, HI LIMIT TT-33476 1 TT-33476 1 TT-33476 1 2 GASKET ADHESIVE 0.125 X 0.375 [LIN FT] GS-23622 1 GS-23622 1 GS-23622 1 3 PLUG, DO[...]

  • Page 36

    p g . 34 TH/III InsTallaTIon / operaTIon / servIce manual EXTERIOR SERVICE VIEW - DOUBLE COMPARTMENT SERVICE A 7 10 1 5 11 8 29 28 25 27 26 23 13 12 17 16 18 19 22 21 20 18 9 14 4 3 2 24 31 30 6 A 32 33 34 35 15 1200-TH/III Part numbers and drawings are subject to change without notice. C[...]

  • Page 37

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 35 EXTERIOR SERVICE VIEW - 1200-TH/III SERVICE * noT sHown DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. DANGER LOCK-OUT OR POST BREAKER PANEL UNTIL SERVICE WORK HAS BEEN COMPLETED. ITEM DESCRIPTION PART NO. QTY ITEM DESCRIPTION PART NO. QTY 1 TOP COVER 1011534 1 24 SWI[...]

  • Page 38

    p g . 36 TH/III InsTallaTIon / operaTIon / servIce manual ELECTRONIC COMPONENTS - 300-TH/III SERVICE 5 4 3 1 2 8 6 7 20 19 18 15 16 17 14 9 13 12 11 10 230V Shown Part numbers and drawings are subject to change without notice. ITEM DESCRIPTION PART NO. QTY ITEM DESCRIPTION PART NO. QTY 1 WASHER, STAR LOCK WS-2467 1 11 CONNECTOR, 10 PIN CR-33717 1 2[...]

  • Page 39

    TH/III InsTallaTIon / operaTIon / servIce manual p g . 37 ELECTRONIC COMPONENTS - 500, 750, 1000, 1200-TH/III SERVICE 5 4 6 7 3 2 1 19 18 17 13 15 16 13 14 13 8 9 10 11 12 230V Shown Part numbers and drawings are subject to change without notice. ITEM DESCRIPTION PART NO. QTY ITEM DESCRIPTION PART NO. QTY 1 STAR LOCK WASHER WS-2467 1 11 CONNECTOR, [...]

  • Page 40

    p g . 38 TH/III InsTallaTIon / operaTIon / servIce manual CABLE HEATING KITS SERVICE CABLE HEATING KIT > (ONE KIT REQUIRED PER CAVITY) #4880 (500) #4881 (750, 1000, 1200) #4880 UK ONLY (1200) 4900W ITEM DESCRIPTION QTY QTY QTY CB-3045 CABLE HEATING ELEMENT 134 FT. 210 FT. 134 FT. CR-3226 RING CONNECTOR 4 12 4 IN-3488 INSULATION CORNER 1 FT. 1 FT[...]

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  • Page 49

    TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the me[...]