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Alto-Shaam ASC-4G manual

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Table of contents for the manual

  • Page 1

    W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / C A N A D A FAX: 262.251.7067 • 800.329.8744 U . S . A . O N L Y www.alto-shaam.com M odel: ASC-4G Manual Control Convection Oven Gas • INSTALLATION • OPERATION • MAINTENANCE p r i n t e d i n u . s . a . MN-2866[...]

  • Page 2

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control Delivery .................................. 1 Unpacking ............................... 1 Safety Procedures and Precautions ............ 2 Installation Site Installation ......................... 3 Clearance Requirements .................. 3 Installation Requirements .......[...]

  • Page 3

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 1 DELIVERY This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims s[...]

  • Page 4

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 2 CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. CAUTION Used to indicate the presence of a hazard that can or will cause[...]

  • Page 5

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 3 INSTALLATION DANGER IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIP[...]

  • Page 6

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 4 INSTALLATION The oven must be mounted on the factory equipped oven legs or on an optional oven stand. Installation on a solid or concrete base that in any way restricts air flow may void the warranty. All clearances for a proper ventilation air supply must be maintaine[...]

  • Page 7

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 5 GAS SUPPLY & INSTALLATION GAS PRESSURE CHART The gas valve and burner have been fitted according to the gas type specified on the identification name plate. DANGER CONNECTING TO THE WRONG GAS SUPPLY COULD RESULT IN FIRE OR AN EXPLOSION CAUSING SEVERE INJURY AND PRO[...]

  • Page 8

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 6 GAS SUPPLY & INSTALLATION DANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certifi ed service technician qualifi ed to work on gas appliances. GAS REQUIREMENTS The gas inlet is located a[...]

  • Page 9

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 7 GAS SUPPLY & INSTALLATION GAS CONNECTION  FOR OVENS ON CASTERS The oven must be supplied with a flexible connector that complies with The Standard for Connectors for Movable Gas Appliances, ANSI Z21.69, CGA 6.16 and addenda Z21.69a (latest editions). A quick dis[...]

  • Page 10

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 8 INSTALLATION This appliance is equipped with a three-prong grounding plug. For your protection against shock hazard this appliance should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Plug [...]

  • Page 11

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 9 INSTALLATION VENTILATION VENTILATION HOODS Proper venting along with a sufficient quantity of make-up air is essential for proper oven operation. A mechanically driven, canopy exhaust hood is the preferred method of ventilation and must conform to local codes along wit[...]

  • Page 12

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 10 INSTALLATION CAUTION TO PREVENT PERSONAL INJURY, USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE. STACKING KIT (5005783) STACKING INSTRUCTIONS A) Remove side panels. B) Knock out the mounting holes on top of the intended bottom oven. C) After legs or casters have b[...]

  • Page 13

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 11 INSTALLATION STACKING, GAS PLUMBING & FLUE INTERCONNECT (5003788) 7 8 1 2 3 4 5 6 Rev 01/13 ASSEMBLY INSTRUCTIONS FIRST: Assemble plumbing items 2 thru 6 as shown NEXT: Assemble items 7, 8, & 1 as shown ITEM DESCRIPTION PART NO. QTY 1 SCREW, #10 SMS .5LG SC-26[...]

  • Page 14

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 12 INSTALLATION 8 1 1 7 3 4 2 9 1 2 34-5/16" (876mm) 5 6 2 38" (956mm) OVEN STAND ASSEMBLY ITEM DESCRIPTION PART NO. QTY 1 LEG SUPPORT ASSEMBLY 5003488 2 2 CHANNEL, SUPPORT 1004459 2 3 LEG LG-22185 4 *CASTERS, RIGID CS-25674 2 *CASTERS, SWIVEL W/BRAKE CS-25675 [...]

  • Page 15

    OPERATING INSTRUCTIONS MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 13 PRODUCTPAN CAPACITY 72 lb (33 kg) maximum • 45 qts (43 liters) Twelve (12): 18" x 26" x 1" full-size sheet pans 6 chrome plated wire shelves with 2 removable side racks and 12 shelf positions spaced at 1-3/4" (43mm) FACTOR[...]

  • Page 16

    OPERATING INSTRUCTIONS MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 14 START-UP OPERATION BEFORE INITIAL USE: Interior oven surfaces must be heated to remove surface oils and the accompanying odors produced during the first use of the oven. 1. Wipe all wire shelves, side racks and the full oven interior with a clea[...]

  • Page 17

    OPERATING INSTRUCTIONS MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 15 a c b e f d NOTE: Under normal operating conditions, the burner will ignite within four (4) seconds. If the burner does not ignite within fifteen (15) seconds, usually as a result of insufficient gas flow or air trapped in the gas line, the igni[...]

  • Page 18

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 16 CHEF OPERATING TIPS The Alto-Shaam convection oven will provide the best results and longest possible service with the utilization of the following suggestions and guidelines. NOTE : Moisture will escape around the doors when baking products with a heavy moisture cont[...]

  • Page 19

    CARE AND CLEANING MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 17 PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads[...]

  • Page 20

    CARE AND CLEANING MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 18 CLEAN THE OVEN ON A DAILY BASIS 1. After the oven has cooled, remove all detachable items such as wire shelves, side racks, and drip pan. Clean these items separately. 2. Remove any food scraps from shelves, shelf supports, and blower fan wheel. Conv[...]

  • Page 21

    CARE AND CLEANING MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 19 TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE REMEDY Oven has no power • Insufficient power supply • Defective power cord or plug • Defective power switch. • Loose electrical connection • Check power source. • Check and replace if necessar[...]

  • Page 22

    SERVICE MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 20 Part numbers and drawings are subject to change without notice. 2 3 4 5 7 6 20 17 19 16 9 10 11 12 14 13 15 8 21 22 18 1 ITEM DESCRIPTION PART NO. QTY ITEM DESCRIPTION PART NO. QTY 1 LATCH LT-26976 2 14 SWITCH, FAN, HI/LO SW-34101 1 2 DOOR ASSEMBLY, LH WINDOW [...]

  • Page 23

    SERVICE MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 21 Part numbers and drawings are subject to change without notice. DANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certifi ed service technician qualifi ed to work on gas appliances. [...]

  • Page 24

    SERVICE MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 22 Part numbers and drawings are subject to change without notice. ITEM DESCRIPTION PART NO. 5011301/ QTY 5016619/ QTY 1 SCREW , 10-32 X 1/2, NF PHIL, FLA T SC-23670 8 8 2 ROLLER LA TCH WITH STRIKE L T -26976 2 2 3 CHAIN, MASTER LINK CH-26622 4 4 4 CHAIN, DOOR DR[...]

  • Page 25

    SERVICE MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 23 Part numbers and drawings are subject to change without notice. DOOR MECHANISM A A 9 8 7 1 2 3 4 5 6 1 B B 2 1 6 6 7 5 ITEM DESCRIPTION PART NO. QTY 1 CHAIN, MASTER LINK CH-26622 4 2 LINKAGE ASSEMBL Y , SHORT 5003667 2 3 NUT , 10-32 UNF HEX MS, 18-8 SST NU-221[...]

  • Page 26

    SERVICE MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 24 Part numbers and drawings are subject to change without notice. DOOR HARDWARE C 5 8 6 7 6 5 4 3 2 1 9 1 1 C 3 2 1 10 11 ITEM DESCRIPTION PART NO. QTY 1 BUSHING BU-26433 4 2 SP ACER, DOOR 1005449 2 3 SP ACER, DOOR SP-26442 2 4 DOOR ASSEMBL Y , LH WINDOW DR-2785[...]

  • Page 27

    SERVICE MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 25 Part numbers and drawings are subject to change without notice. LEG ASSEMBLY (5003784) 1 2 3 4 6 5 7 ITEM DESCRIPTION PART NO. QTY 1 SUPPORT, LEG, SIDE, ASSEMBLY 5009564 2 2 SUPPORT, LEG, REAR, ASSEMBLY 5009565 2 3 LEG ASSEMBLY, 25" LG-27829 4 4 NUT, 1/4-[...]

  • Page 28

    SERVICE MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 26 Part numbers and drawings are subject to change without notice. PARTS LIST P/N DESCRIPTION QTY EXTERIOR 1006623 PANEL, OUTER, SIDE/TOP ....................................... 1 1006671 PANEL, OUTER, RH ................................................... 1 1006[...]

  • Page 29

    MN-28664 • Rev 2 (06/13) • ASC-4G Gas Convection Oven - Manual Control • 27[...]

  • Page 30

    TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the me[...]