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Table of contents for the manual
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Page 1
W164N9221WaterStreet•P.O.Box450•MenomoneeFalls,Wisconsin53052-0450USA PHONE: 262.251.3800• 800.558.8744 USA / CANADA FAX: 262.251.7067•800.329.8744 U . S . A . ONLY www.alto-shaam.com MN-28855 • 09/10 printed in u . s . a . ELECTRIC FRYER FryTech Series ASF-[...]
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Page 2
Electric Fryer Operation & Care Manual • 2 Delivery 1 Unpacking 1 Safety Procedures and Precautions 2 Installation Dimension Drawings, weights & capacities 3-4 Installation Requirements 5-10 Clearance Requirements 5 Site Installation & Leveling 6 Ventilation 7 Restraint Requirements - Mobile Equipment 8 Electrical Requirements 9 Elect[...]
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Page 3
Electric Fryer Operation & Care Manual • 1 DELIVERY This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. T[...]
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Electric Fryer Operation & Care Manual • 2 INSTALLATION Electric Fryer Operation & Care Manual • 2 INSTALLATION CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. CAUTION Used to indicate the [...]
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Page 5
Electric Fryer Operation & Care Manual • 3 INSTALLATION Electric Fryer Operation & Care Manual • 3 INSTALLATION ASF-75E SPECIFICATIONS CAPACITY SHORTENING/OIL: 73lb (33 kg) maximum LOAD CAPACITY : 13lb (6 kg) maximum WEIGHT est net weight ship weight 338lb (154 kg) 460lb (209 kg) car[...]
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Page 6
Electric Fryer Operation & Care Manual • 4 INSTALLATION ASF-60E SPECIFICATIONS 23-3/8 " (592mm) 47-1/2 " (1206mm) 15-3/4 " (400mm) 33-5/8 " (853mm) 44-3/8 " (1127mm) 50-3/8 " (1279mm) LIFT UP 31-9/16 " (802mm) Electrical Connection 2-7/8 " (72mm) 150° 36-11/16 " (931mm) 42-3/8 " (1076mm NO LI[...]
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Page 7
Electric Fryer Operation & Care Manual • 5 INSTALLATION NOTE: To avoid equipment damage, remove the Mobile Oil Trolley before moving this appliance with a forklift or pallet lift. MINIMUM CLEARANCE REQUIREMENTS combustible non - combustible surfaces surfaces right side 0”(0mm) 0” (0mm) left side 0”(0mm) 0” (0mm) back[...]
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1. It is the responsibility of the installer to verify that this fryer installation is in compliance with the specicationslisted in this manualand with local code requirements. 2. Hood installation is required. 3. Both cooking and cleaning functions require unobstructed access. The frypot, control panel, and front acce[...]
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Page 9
Electric Fryer Operation & Care Manual • 7 INSTALLATION An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing tothe National FireProtection Association, BatterymarchPark, Quincy, MA02269. Whenwriting refer toNFPA No. 96. VENTIL[...]
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Page 10
Electric Fryer Operation & Care Manual • 8 INSTALLATION The fryer must be supplied with a connector that complies with all state and local installation codes. A ny appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be provided to limit the movement of this applianc[...]
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Page 11
Electric Fryer Operation & Care Manual • 9 INSTALLATION An electrical wiring diagram is located in the front access door of the fryer. The fryer must be installed by a qualiedelectrician. This appliancemust be branch circuit protected with proper ampacities, in accordance with the wiring diagram located in the f[...]
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Page 12
Electric Fryer Operation & Care Manual • 10 INSTALLATION 1. Refer to the nameplate on the FRONT of the fryer. Verify the electrical service power. Voltage and phase must match the nameplate specifications and available electrical service amperage must meet or exceed the specifications listed. NOTE: Wire gauge, insulationty[...]
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Page 13
Electric Fryer Operation & Care Manual • 11 OPERATION OIL/SHORTENING REQUIREMENTS TheASF-75E requires 73-pounds (33kg) of oil or shortening in the frypot and the ASF-60E requires 62-pounds (28kg) of oilor shortening . Use only quality, high-grade oil/shortening in the fryer. The high moisture conte[...]
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Page 14
Electric Fryer Operation & Care Manual • 12 OPERATION Electric Fryer Operation & Care Manual • 12 OPERATION ASF-75E, 120V WITH FILTRATION oil hi - limit reset nozzle kettle selector nozzle connection master power switch element hi - limit reset pump open closed kettle drain selector ASF-75E, 120V master power switch element hi - limit r[...]
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Page 15
Electric Fryer Operation & Care Manual • 13 OPERATION Electric Fryer Operation & Care Manual • 13 OPERATION NOTE: Perform an initial Boil-Out to clean and sanitize the fryer before operating. Carbonized deposits along with an accumulation of oil will eventually build-up on the interior of the frypot as well as fryer accessories. It is i[...]
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Page 16
Electric Fryer Operation & Care Manual • 14 OPERATION 8. Turnthe Master Power Switch(located within the frontaccess door) to the “ON” position. 9. Withina few seconds, bothLED’s on the operational control panel will display “ OFF ” when the Master Power Switch is [...]
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Page 17
Electric Fryer Operation & Care Manual • 15 OPERATION NOTE: Perform an initial Boil-Out to clean and sanitize the fryer station before operating. 1. Service is to be performed by an authorized Alto-Shaam service agent. 2. Ensureall local electrical codes,re codes, and all other requirements such as hood insta[...]
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Page 18
Electric Fryer Operation & Care Manual • 16 OPERATION THOROUGHLY CLEAN DAILY The cleanliness and appearance of this unit will contribute considerably to operating efficiency and savory, appetizing food. Good equipment kept clean works better and lasts longer. 1. Disconnect unit from power source, and let cool. 2. Remove all detachable items. [...]
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Electric Fryer Operation & Care Manual • 17 OPERATION Carefulobservation of the nishedfood product will help determineoptimal ltering frequency. Filtering the cooking oil at regular intervals will help ensure food quality. FOR BEST RESULTS : Do not allow the temperature of the oil to decrease[...]
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Electric Fryer Operation & Care Manual • 18 OPERATION FILTER REPLACEMENT 1. With the DRAIN in the “CLOSED” position, pull the trolley from the fryer and disconnect the hose from the fryer. Use optionaltrolley handle ifavailable, or take carewhen pulling trolley fromfryer as it has?[...]
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Electric Fryer Operation & Care Manual • 19 OPERATION FILTER CLEANING & MAINTENANCE NOTE: Make certain to use hand protection when working with hot surfaces. REUSABLE MESH FILTER OPTION: Clean the reusable mesh filter (FI-27014) b y spraying thoroughly with hot water. DO NOT clean in the dishwasher. DO NOT use detergents to clean. Deterge[...]
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Electric Fryer Operation & Care Manual • 20 OPERATION CLEANING & MAINTENANCE OIL DISCARD HOSE OPTION: The oildiscard hose option(HO-27686) is available as an option to assist both the boil-out and ltration operation. With thediscard hose attachedto the nozzle connection, place the Ket[...]
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Electric Fryer Operation & Care Manual • 21 OPERATION SUGGESTED FRYING TIMES item minutes temperature display 1. Fries ( FROZEN ) 3:30 350°F (177°C) Fries 2. Chicken Nuggets ( FROZEN ) 3:30 350°F (177°C) Nuggets 3. Fish, Breaded ( FROZEN ) 4:30 350°F (177°C) Fish 4. Chicken Pieces, Breaded ( FRESH ) 17:00 340°F (171°C) Chicken 5. prod[...]
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Electric Fryer Operation & Care Manual • 22 OPERATION SUGGESTED FRYING TIMES ITEM MINUTES TEMPERATURE Eggplant 4:00 340°F (171°C) EggRolls ( froZen ) 5:00 340°F(171°C) Fries,Crinkle-Cut 5:00 340°F(171°C) Fries,Seasoned 4:00 340°F(171°C) Fries,Sour Cream &Chive 4:00[...]
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Electric Fryer Operation & Care Manual • 23 DELUXE CONTROL OPERATION Electric Fryer Operation & Care Manual • 23 DELUXE CONTROL OPERATION PANEL IDENTIFICATION DUAL CONTROL PANEL IDENTIFICATION 1. POWER O N KEY 2. POWER O N INDICATOR LIGHT 3. L.E.D. 4-DIGIT DISPLAY 4. ALPHA/NUMERIC DISPLAY 5. PROGRAMMED PRODUCT KEYS (12) 6. PROGRAMMED PR[...]
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Electric Fryer Operation & Care Manual • 24 DELUXE CONTROL OPERATION Electric Fryer Operation & Care Manual • 24 DELUXE CONTROL OPERATION PROGRAMMED PRODUCT KEY OPERATION 1. TURN THE POWER SWITCH LOCATED BEHIND THE LOWER FRONT ACCESS DOOR TO THE “ON” POSITION. Press the HI-LIMIT RESET button. The HI-LIMIT ALARM light will go out. Bo[...]
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Electric Fryer Operation & Care Manual • 25 DELUXE CONTROL OPERATION Electric Fryer Operation & Care Manual • 25 DELUXE CONTROL OPERATION PROGRAMMED PRODUCT KEY OPERATION 5. If shake-time has been programmed into the selected product: “SHAKE” Analarm will sound duringthe cooking cycle atthe speci [...]
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Electric Fryer Operation & Care Manual • 26 DELUXE CONTROL OPERATION MANUAL OPERATION 1. Press and hold the ON/OFF key for 1 second to energize the fryer. The following will appear in the Alpha/Numeric Display: “MELTCYC” The fryer will start the melt-cycle mode. This is the required mode for melting solid shortening within the frypot. The[...]
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Page 29
Electric Fryer Operation & Care Manual • 27 DELUXE CONTROL OPERATION MANUAL OPERATION 5. Press the MANUAL TIME key after the correct amount of time has been entered. The fryer basket will automatically lower into the cooking shortening/oil. The displayed time will begin to count down the remaining time. NOTE: To stop the manual cooking functi[...]
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Electric Fryer Operation & Care Manual • 28 DELUXE CONTROL OPERATION CONTROL PROGRAMMING OVERVIEW Initial access to the programming mode must start with the control in the OFF position. Entering the “PROGRAM” mode provides the operator with the ability to modify all control functions and provides access to the boil-out “BOIL” feature.[...]
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Electric Fryer Operation & Care Manual • 29 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL Starting with the control in the OFF position, press and hold the “PROGRAM” key for a period of 5 to 10 seconds. “Boil” will always appear asthe rstitem in thedisplay whenever the “PROGRAM” ke[...]
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Electric Fryer Operation & Care Manual • 30 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL “SetPoint This program allows the operator to change the temperature of the frypot oil/shortening. The set- point temperatureof the oil/shorteningcan be adjusted froma range of 250°Fto 450°F (121°C[...]
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Electric Fryer Operation & Care Manual • 31 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL “Product” The fryer control has been preset at the factory with four product menu items and two programmable spaces in the dual control. The number of available product keys is directly linked to the “LiftSync” program that provides the abilit[...]
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Electric Fryer Operation & Care Manual • 32 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL “Product” “Item” Press and hold any one of the twelve product keys to be programmed or modifi ed. The product, as currently named, will begin to flash in the display. Press the Right 4 arrow key. The first letter of the product name will begi[...]
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Electric Fryer Operation & Care Manual • 33 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL “Product” “TimeMod” This sub-menu allows the operator to compensate for any drop in oil/shortening temperature as it relates to cooking start time. In the “ON” position, the product countdown timer will not start until the oil temperature [...]
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Page 36
Electric Fryer Operation & Care Manual • 34 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL “Product” “ShakTime” The “ShakTime” sub-menu provides the operator with a programmed time period during which the baskets will automatically lift to half the normal raised position so that the operator can shake each basket . When[...]
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Electric Fryer Operation & Care Manual • 35 DELUXE CONTROL OPERATION To exit the control programming mode at any time, press and hold t he LEFT arrow key . PROGRAMMING THE CONTROL “Product” “HoldTime” Thissub-menu allows the operatorto program a timeinterval to lift thebasket(s) and al[...]
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Page 38
Electric Fryer Operation & Care Manual • 36 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL “BsktLift” The Basket Lift program provides the operator with the ability to enable or disable the automatic basket lift function. In the “ON” position, the baskets will lift automatically as programmed in the selected product procedure. In th[...]
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Electric Fryer Operation & Care Manual • 37 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL “Language” The language option is only available in English “ENG” at this time. “TempDisp” The operator can choose to have the fryer oil temperature continuously shown in the display during a product cooking sequence by selecting “ON” [...]
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Electric Fryer Operation & Care Manual • 38 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL “FILTER” The filter program is a monitor to notify the operator to service the oil/shortening after a specified number of product loads established and set in the filter count “FILTER CNT” programming function. This feature is set to “OFF”[...]
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Electric Fryer Operation & Care Manual • 39 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL “FILTER CNT” The filter count program allows the operator to change the number of processed fry loads within a range of 5 to 15 before the monitor notifies the operator to service the oil/ shortening. The factory default is set at 15 loads. THE ?[...]
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Electric Fryer Operation & Care Manual • 40 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL “ LO BAND” “LO BAND” provides an alarm notification when the temperature of the oil is lower than the set-point temperature. The adjustment range is between5°F and 100°F (3°Cand 56°C) with afactory preset o[...]
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Electric Fryer Operation & Care Manual • 41 DELUXE CONTROL OPERATION ERROR CODE DISPLAY MESSAGES probable cause Ambient temperature surrounding the controller is too high or too low. Controller EEPROM initialization ( first time use ). Probe shorted. Probe open. Exceeded maximum amount of time to achieve temperature. Exceeded set temperature [...]
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Electric Fryer Operation & Care Manual • 42 DELUXE CONTROL OPERATION 1. Press and hold the ON/OFF key for 1 second. One of the following will appear in the alpha/numeric display: A. “ READY ” along with “ - - - - ” in the L.E.D. display. The fryer is in the cooking range. NOTE: For best results, do not cook product until the display i[...]
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Electric Fryer Operation & Care Manual • 43 SERVICE Electric Fryer Operation & Care Manual • 43 SERVICE DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNE[...]
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Electric Fryer Operation & Care Manual • 44 ASF-60E SERVICE Electric Fryer Operation & Care Manual • 44 ASF-60E SERVICE ASF-60E WITH AUTOMATIC LIFTS Seedetails for these assemblieson following pages: ITEM PARTNO DESCRIPTION QTY 1 5008682 ELECTRIC ASSY 1 2 5009111 KETTLEASSY-ASF60E DLXW[...]
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Electric Fryer Operation & Care Manual • 45 ASF-60E SERVICE Electric Fryer Operation & Care Manual • 45 ASF-60E SERVICE ASF-60E WITH AUTOMATIC LIFTS 5008503 LOWER PANELWITH DRAIN PIPE ITEM PARTNO DESCRIPTION QTY 1 1009173 PANEL, LOWER 1 2 1009174 BRACKET-DRAIN HOLDER 1 ?[...]
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Electric Fryer Operation & Care Manual • 46 ASF-60E SERVICE ASF-60E WITH AUTOMATIC LIFTS 15007555 DOOR ITEM PART NO DESCRIPTION QTY 1 1008455 OUTER DOOR 1 2 1008462 INNER DOOR 1 3 HG-26994 HINGE,FEMALE, DOOR 2 4 1006303 BRACKET-MAGNET 1 5 RI-2097 #[...]
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Electric Fryer Operation & Care Manual • 47 ASF-60E SERVICE ASF-60E WITH AUTOMATIC LIFTS 5008570 DRAIN PANELAND SWITCHES ITEM PARTNO DESCRIPTION QTY 1 1009268 PANEL,FRONT LOWER 1 2 TT-34245 THERMOSTAT,HI-LIMIT 1 3 LI-3951 WHITEPILOT LIGHT 250V 1 4 S[...]
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Electric Fryer Operation & Care Manual • 48 ASF-60E SERVICE ASF-60E WITH AUTOMATIC LIFTS 5008656 ELEMENTS ASSY-ASF60E208-220V ITEM PARTNO DESCRIPTION QTY 1 PP-28143 PIPE, 2-1/2” SCH-40 304SS 1 2 BK-27098 HINGEBLOCK WITH SECURITYPIN 1 3 BK-27099 HINGE?[...]
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Electric Fryer Operation & Care Manual • 49 ASF-60E SERVICE ASF-60E WITH AUTOMATIC LIFTS 5008682 ELECTRIC ASSY 440-480 ITEM PARTNO DESCRIPTION QTY 1 1008453 BASE-ASF-60 1 2 TN-34402 TRANSFORMER,230V/24V, 50A 1 3 TN-34401 TRANSFORMER,440/480V 1 4 BK-34372 [...]
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Electric Fryer Operation & Care Manual • 50 ASF-75E SERVICE Electric Fryer Operation & Care Manual • 50 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS 6 4 5 1 2 7 3 See detailsfor these assemblieson following pages: ITEM PARTNO DESCRIPTION QTY 1 5009735 MOUNT-MOTORAND ELECTRICAL 1 2?[...]
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Electric Fryer Operation & Care Manual • 51 ASF-75E SERVICE Electric Fryer Operation & Care Manual • 51 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS 4 2 3 3 5 6 1 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T :[...]
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Electric Fryer Operation & Care Manual • 52 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS 5008595 CONTROLPANEL ITEM PARTNO DESCRIPTION QTY 1 5008594 WELDMENT-CONTROL PANEL 1 2 5007396 ASSY-CIRCUITBOARD 1 3 IN-22985 INSULATION, 1/2”CERAMIC 1 4 PE-28090 MAINOV[...]
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Electric Fryer Operation & Care Manual • 53 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS 8 6 1 7 1 7 1 0 1 0 1 4 1 3 1 6 4 1 5 3 5 1 5 1 2 9 7 1 1 2 1 6 1 7 17 1 0 1 0 1 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T [...]
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Electric Fryer Operation & Care Manual • 54 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS 4 1 3 2 5 5 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T : T C E J O R P : G W D : E T A D E Z I S T E E H S e l o s e h t s i[...]
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Electric Fryer Operation & Care Manual • 55 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS 0 2 9 1 3 2 8 1 6 1 2 2 2 3 1 3 6 2 6 2 5 1 4 1 6 2 8 4 2 7 6 3 5 4 2 1 2 5 2 7 1 0 3 6 7 2 9 2 3 4 8 8 2 2 6 2 1 2 1 2 31 3 0 3 3 2 9 1 6 2 4 1 5 1 4 2 0 2 7 1 2 2 6 1 8 1 5 E 5 7 L A C I R T C E L E D N A R O T O M - T N U O M N O I T A R T L I [...]
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Electric Fryer Operation & Care Manual • 56 ASF-75E SERVICE ASF-75E, NO FILTRATION OR LIFTS 7 4 5 1 2 3 See detailsfor these assemblieson following pages: ITEM PARTNO DESCRIPTION QTY 1 5009634 MOUNT-MOTORAND ELECTRICAL 1 2 5009217 PANEL,LOWER ASSY 1 3 5009628 KETTLE-75E,2[...]
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Electric Fryer Operation & Care Manual • 57 ASF-75E SERVICE ASF-75E, NO FILTRATION OR LIFTS 4 2 3 3 5 6 1 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T : T C E J O R P : G W D : E T A D E Z I S T E E H S e l o s e h t s i g [...]
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Electric Fryer Operation & Care Manual • 58 ASF-75E SERVICE ASF-75E, NO FILTRATION OR LIFTS 0 2 9 1 3 2 8 1 6 1 2 2 2 3 1 3 6 2 6 2 5 1 4 1 6 2 8 4 2 7 6 3 5 4 2 1 2 5 2 7 1 0 3 6 7 2 9 2 3 4 8 8 2 2 6 2 1 2 1 2 3 1 30 3 3 2 9 1 6 2 4 1 5 1 4 2 0 2 7 1 2 2 6 1 8 1 5 G 5 7 L A C I R T C E L E D N A R O T O M - T N U O M T F I L / W E X U L E D[...]
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Electric Fryer Operation & Care Manual • 59 ASF-75E SERVICE ASF-75E, NO FILTRATION OR LIFTS 4 4 5 3 1 6 6 2 44 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T : T C E J O R P : G W D : E T A D E Z I S T E E H S e l o s e h t s[...]
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Electric Fryer Operation & Care Manual • 60 ASF-60E SERVICE Electric Fryer Operation & Care Manual • 60 ASF-60E SERVICE[...]
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Electric Fryer Operation & Care Manual • 61 ASF-60E SERVICE Electric Fryer Operation & Care Manual • 61 ASF-60E SERVICE[...]
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Electric Fryer Operation & Care Manual • 62 ASF-60E SERVICE[...]
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Electric Fryer Operation & Care Manual • 63 ASF-60E SERVICE[...]
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Electric Fryer Operation & Care Manual • 64 ASF-75E SERVICE Electric Fryer Operation & Care Manual • 64 ASF-75E SERVICE[...]
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Electric Fryer Operation & Care Manual • 65 ASF-75E SERVICE Electric Fryer Operation & Care Manual • 65 ASF-75E SERVICE[...]
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Electric Fryer Operation & Care Manual • 66 ASF-75E SERVICE[...]
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Electric Fryer Operation & Care Manual • 67 ASF-75E SERVICE[...]
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TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the me[...]