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Alto-Shaam ASF-60G manual

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Table of contents for the manual

  • Page 1

     PHONE: 262.251.3800• 800.558.8744 USA / CANADA  FAX: 262.251.7067[...]

  • Page 2

    MN-35207 • Gas Fryer Operation & Care Manual Delivery ......................................... 1 Unpacking ....................................... 1 Safety Procedures and Precautions ................... 2 Installation Dimension Drawings, Weights & Capacities ........ 3 Clearance Requirements ....................... 4 Site Installation &a[...]

  • Page 3

    MN-35207 • Gas Fryer Operation & Care Manual • 1 DELIVERY This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this m[...]

  • Page 4

    MN-35207 • Gas Fryer Operation & Care Manual • 2 INSTALLATION CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. CAUTION Used to indicate the presence of a hazard that can or will cause minor or m[...]

  • Page 5

    MN-35207 • Gas Fryer Operation & Care Manual • 3 INSTALLATION ASF-60 SPECIFICATIONS INSTALLATION 1-5/8" (41mm) 8-3/8" (212mm) ELECTRICAL 31-5/8" (803mm) GAS 3/4" (19mm) 15" (381mm) 36-1/4" (919mm) 35-7/16" (900mm) 44-3/8" (1126mm) 50-3/8" (1278mm) EXTENDED 47-1/4" (1200mm) CAPACITY SHORTENIN[...]

  • Page 6

    MN-35207 • Gas Fryer Operation & Care Manual • 4 INSTALLATION INSTALLATION MINIMUM CLEARANCE REQUIREMENTS COMBUSTIBLE SURFACES NON - COMBUSTIBLE SURFACES RIGHT SIDE 6"(152mm) 0" (0mm) LEFT SIDE 6"(152mm) 0" (0mm) BACK 6"(152mm) FRONT 25"(635mm) PLUS:   6"(152mm) minimum [...]

  • Page 7

    MN-35207 • Gas Fryer Operation & Care Manual • 5 INSTALLATION INSTALLATION 1. It is the responsibility of the installer to verify that this installation is in compliance with the specications listedin this manualand with local code requirements. 2. Hood installation is required. 3. Both cooking and cleaning fun[...]

  • Page 8

    MN-35207 • Gas Fryer Operation & Care Manual • 6 INSTALLATION INSTALLATION VENTILATION 1. A single ASF-60G auto-lift gas fryer requires a minimum of 120 CFM make-up air for natural gas and 48CFM for propanegas.  Kitchenventilation must be  of sufficient capacity to prevent a negative-pressure condition. DO NOT [...]

  • Page 9

    MN-35207 • Gas Fryer Operation & Care Manual • 7 INSTALLATION INSTALLATION   35.15  I 2H(20), I 2E(20), I 2E+(20/25), I 2L(25), I 3+(28-30/37), I 3B/P(30), I 3B/P(37), I 3B/P(50), I 3P(37), I 3P(50)  ?[...]

  • Page 10

    MN-35207 • Gas Fryer Operation & Care Manual • 8 INSTALLATION INSTALLATION Use an approved gas pipe sealant at allexternal threaded connections, gas piping used on gas connections must avoid sharp bends that may restrict the ow ofgas to the appliance. If the connected pressure exceeds14.0" W.C. (3.5?[...]

  • Page 11

    MN-35207 • Gas Fryer Operation & Care Manual • 9 INSTALLATION INSTALLATION The fryer must be supplied with a connector that complies with all state and local installation codes. A ny appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be provided to limit the move[...]

  • Page 12

    MN-35207 • Gas Fryer Operation & Care Manual • 10 INSTALLATION INSTALLATION An electrical wiring diagram is located in the fryer kettle. Thefryer must be installedby a qualied electrician.This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The fryer [...]

  • Page 13

    MN-35207 • Gas Fryer Operation & Care Manual • 11 OPERATION OPERATION OIL/SHORTENING REQUIREMENTS Each ASF-60G frypot requires 62-pounds (28 kg) of oil or shortening. Use only quality, high-grade oil/shortening in the fryer. The high moisture content of lower grade shorteningwill result in excessivefoaming and boil o[...]

  • Page 14

    MN-35207 • Gas Fryer Operation & Care Manual • 12 OPERATION NOTE: Perform an initial Boil-Out to clean and sanitize the fryer battery before operating. 1. Service is to be performed by an authorized Alto-Shaam service agent. 2.  Ensureall local electrical codes,re codes, and all other requirements such as ho[...]

  • Page 15

    MN-35207 • Gas Fryer Operation & Care Manual • 13 OPERATION PANEL IDENTIFICATION 1 6 7 2 4 8 9 1. LED Dis pL a y 2. Ho LD inDica t or 3. HEa t inDica t or 4. MEL t cy cLE inDica t or 5. pr o graM inDica to r 6. pr oDUct KEy inD ica tor LigHts: Illumina te during active cook cycle or pr og rammin g mo de. 7. prEpr o graMMED pro DUct KEy s: P[...]

  • Page 16

    MN-35207 • Gas Fryer Operation & Care Manual • 14 OPERATION Start a Cook Cycle Press any product key to start a cook cycle. If the key is programmed, the cooking time will be displayed and will immediately start to count down in minutes and seconds. DONE will display when the cook cycle has ended. The pressure solenoid will also close if pr[...]

  • Page 17

    MN-35207 • Gas Fryer Operation & Care Manual • 15 OPERATION To Check Product Counts : press and hold the P key for 3 seconds. C OUNTS will be displayed. Press the P ke y. PR OD 1 will be displayed then the number of cooks that were completed on that key . To s ee the number for each ke y, continue to press the P key and each product will di[...]

  • Page 18

    MN-35207 • Gas Fryer Operation & Care Manual • 16 OPERATION Product Ke y Programming 10 button controllers have a single, dual-purpose display that will alternate information; for example: then ENTER PROGRAMMING MODE. Press and hold the P key for 3 seconds. Press the down arrow key . PROGRAM will be displayed. Press the P key . Operating In[...]

  • Page 19

    MN-35207 • Gas Fryer Operation & Care Manual • 17 OPERATION T ype in 1 7 2 4 using the product keys. Press the P key. Press the P key . All product key LEDs will light up. PROGRAM A PRODUCT KE Y. Press the product key you want to program. Press the P ke y. Depending on model, you can either press the P key to change all programmable set- ti[...]

  • Page 20

    MN-35207 • Gas Fryer Operation & Care Manual • 18 OPERATION Press the P ke y. Press the up arrow ke y. Press the P key . Either press another product key to program and repeat the programming instructions, or continue by pressing the down arrow key . OR SET GL OBAL TEMPERA- TURE. Press the P key . SET TEM P, t hen Actual Te mp will be displ[...]

  • Page 21

    MN-35207 • Gas Fryer Operation & Care Manual • 19 OPERATION ENTER SYSTEM PRO- GRAMMING MODE. Press and hold the P key for 3 seconds. T ype in 3 2 2 8 using the product keys. Press the P key. Press the down arrow key . Press the P key . SET APPLIANCE MODE. Use the left and/or right arrow keys to choose Gas, Electric or Generic. Press the P k[...]

  • Page 22

    MN-35207 • Gas Fryer Operation & Care Manual • 20 OPERATION ENTER LIBRARY PRO- GRAMMING MODE. Press and hold the P key for 3 seconds. T ype in 3 2 2 8 using the prod- uct keys. Press the P ke y. Press the down arrow key . Press the down arrow key to select either PRODLIBR OR ALRMLIBR. Choose either PRODLIBR (Product Library) or ALRMLIBR (Ac[...]

  • Page 23

    MN-35207 • Gas Fryer Operation & Care Manual • 21 OPERATION OPERATION SUGGESTED FRYING TIMES iteM Minutes teMperAture DisplAy 1. Fries ( FROZEN ) 3:30 350°F (177°C) Fries 2. Chicken Nuggets ( FROZEN ) 3:30 350°F (177°C) Nuggets 3. Fish, Breaded ( FROZEN ) 4:30 350°F (177°C) Fish 4. Chicken Pieces, Breaded ( FRESH ) 17:00 340°F (171°[...]

  • Page 24

    MN-35207 • Gas Fryer Operation & Care Manual • 22 OPERATION OPERATION SUGGESTED FRYING TIMES ITEM MINUTES TEMPERATURE Eggplant  4:00 340°F(171°C) Egg Rolls ( froZen ) 5:00 340°F(171°C) Fries,Crinkle-Cut 5:00 340°F(171°C) Fries,Seasoned 4:00 340°F(171°C) Fries,Sour Cream &C[...]

  • Page 25

    MN-35207 • Gas Fryer Operation & Care Manual • 23 CLEANING THOROUGHLY CLEAN DAILY The cleanliness and appearance of this unit will contributeconsiderably to operating efciency and savory, appetizing food. Good equipment kept clean works better and lasts longer. 1. Disconnect unit from power source, and let cool. 2. Remo[...]

  • Page 26

    MN-35207 • Gas Fryer Operation & Care Manual • 24 CLEANING NOTE: Perform an initial boil-out to clean and sanitize the fryer before operating. Carbonized deposits along with an accumulation of oil will eventually build-up on the interior of the frypot as well as fryer accessories. It is important to periodically remove these deposits, not o[...]

  • Page 27

    MN-35207 • Gas Fryer Operation & Care Manual • 25 CLEANING 6. Add boil out solution. Carefully follow the manufacturer’sdirections for mixing theboil-out solution. 7. Turn the Master Power Switch (located behind the front access door) to the “ON” position and press the CONTROL RESET . 8. T o enter Boil Mode, press an[...]

  • Page 28

    MN-35207 • Gas Fryer Operation & Care Manual • 26 SERVICE PROBLEM CAUSE SOLUTION N o p ow er Circuit b reaker OFF Check and r es et A pplia nce not pl ug ged in Plug in co rd Defective 24V AC tran sformer Replace transf ormer Replace con troller N o s ound I noperable speaker Replace con troller Button proble m Ino perable key Replace con t[...]

  • Page 29

    MN-35207 • Gas Fryer Operation & Care Manual • 27 SERVICE DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL . CAUTION IT IS RECOMMENDED THIS APPLIANCE BE IN[...]

  • Page 30

    MN-35207 • Gas Fryer Operation & Care Manual • 28 SERVICE REAR 3 4 5 6 1 2 90.0° 67492 7 8 10 9 11 12 ITEM P/N DESCRIPTION QTY 1 PE-29469 Panel Overlay 1 2 HG-2015 Hinge Assembly 2 SC-2072 Screws for Hinge Assembly 6 3 5014682 Door Assembly with Hinges, ASF-60 1 4 1012713 Caster Plate 4 5 CS-28098 Caster, Swivel with brake, left side 1 CS-[...]

  • Page 31

    MN-35207 • Gas Fryer Operation & Care Manual • 29 SERVICE 37 36 20 19 18 25 34 5 4 32 6 7 17 8 9 10 14 29 12 28 27 11 13 16 2 24 3 33 35 21 23 22 26 30 31 1 15 5014927 6 REVISION ITEM P/N DESCRIPTION QTY 1 5009432 Kettle, ASF-60G 1 2 SA-27007 Seal, Spark Plug 2 3 PI-27001 Pin, Flame Sensor 2 4 SA-27005 Seal, Gas Burner 1 5 BN-34226 Burner, [...]

  • Page 32

    MN-35207 • Gas Fryer Operation & Care Manual • 30 SERVICE ASF-60G 120V ELECTRICAL PACKAGES 6 7 1 3 2 4 1 5014939 5014928 120V ELEC. LIFT PKG. ASF-60G 67501 4 5 ITEM P/N DESCRIPTION 120V with Lift Assembly 5014928 - Qty 120V w/o Lift Assembly 5014939 - Qty 1 SC-22766 Screw, M5 Pan Head 4 4 2 1013188 Lift Hole Cover Plate – 2 3 NU-22289 Nut[...]

  • Page 33

    MN-35207 • Gas Fryer Operation & Care Manual • 31 SERVICE LIFT ASSEMBLY – 5014863 shown Part numbers and drawings are subject to change without notice.[...]

  • Page 34

    MN-35207 • Gas Fryer Operation & Care Manual • 32 SERVICE ITEM DESCRIPTION P/N QTY 1 Nut, #8-32 UNC KEPS ZP NU-26526 8 2 1/2" Self Adhesive Gasket 3ft GS-2019 1 3 Control, ASF-60, 10 Button CC-34997 1 4 Weldment, Control Panel 15" 5013196 1 5 Bracket, Controller Support 1011993 1 6* Cable Harness Control CB-34999 1 5 2 3 4 1 ITEM [...]

  • Page 35

    MN-35207 • Gas Fryer Operation & Care Manual • 33 SERVICE ELECTRICAL ASSEMBLY, 120V – ASF-60G 1 4 3 2 5014823 120V CONFIGURATION 8 11 15 16 17 18 19 6 9 10 12 5 2 13 14 13 20 21 7 * not shown Part numbers and drawings are subject to change without notice. ITEM P/N DESCRIPTION Qty * 77450 120V Wiring Diagram 1 1 1013069 120V Electrical Box[...]

  • Page 36

    MN-35207 • Gas Fryer Operation & Care Manual • 34 SERVICE ELECTRICAL ASSEMBLY, 5014722[...]

  • Page 37

    TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the me[...]