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American Power Conversion InfraStruXureTM System manual

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Table of contents for the manual

  • Page 1

    Installation and Start-Up 80 kW InfraStr uXur e TM System Medium Data Centers 208/480/600 V Input[...]

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    InfraStruXure System—Ins tallation and Start-Up i About this Manual This manual is intended for AP C Field Service Engineers or APC-trained installers of a 80 kW InfraStruXure system. It covers basic installation and start-up. For additional information about installing the InfraS truXure system, see Certified Electrician’ s Instruct ions (990-[...]

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    Contents InfraStruXure System—Installation and Start-Up iii Safety ............................. ........................ ................. 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety symbols used in this man[...]

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    iv InfraStruXure System—Installation and Start-Up Installation Procedures ........................ .................. 18 Installation Procedures ........................ .................. 19 Level the PDU, UPS, RDP, NetShe lter and Battery Enclosures . . 19 Exchange Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Att[...]

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    InfraStruXure System—Installation and Start-Up v Route Data Cables to the InfraStruXure Manager Hub (or Switch) . . . . . . . . . . . . . . . . . . 46 Connect network cables to components . . . . . . . . . . . . . . . 46 Route network cables to the InfraStruXure Manager Hub (or Switch) . . . . . . . . . . . . . . . . 47 Start-Up Procedure .......[...]

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    InfraStruXure System—Ins tallation and Start-Up 1 Safety Over view Save these instru ctions This manual contains important instructions t hat must be followed during installation, operation, and maintenance of the In fraS truXure System. Safety symbols used in this manual C ro s s - re f e re n c e s y m b o l s u s e d i n t h i s m a n u a l El[...]

  • Page 12

    2 Infra StruXure Syste m—Installat ion and Start-Up Warnings Installation/Maintenance Only a certified electrician can perform these tasks: • Connect the PDU to utility • Connect the cross t ie output breaker to another PDU • Connect a switch to the EPO interface on the PDU Only a certified electrician or an APC Fiel d Service Engineer can [...]

  • Page 13

    Safety: Warnings InfraStruXure System—Ins tallation and Start-Up 3 T otal Power Off 1. Set the Symmetra PX UPS System Enable switch to Off. 2. Set the DC Disconnect breaker of each Battery Enclosure to Off. 3. Set the PDU Main Input ( A ) switch to Off. 4. If applicable, set the PDU Bypass Input ( B ) switch to Of f. 5. If applicable, set the PDU[...]

  • Page 14

    Safety: Warnings 4 Infra StruXure Syste m—Installat ion and Start-Up EMI This equipment has been tested and found to comp ly with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These lim its are designed to prov ide reasonable protection against harmful interference when the equipment is operated in a commercial en[...]

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    InfraStruXure System—Ins tallation and Start-Up 5 Site Planning Dimensions InfraStruXure PDU Symmetra PX UPS Shielding Partitions 29.5 in (749.3 mm) 4.7 4 4.72 in (120 mm) 29.5 in (749.3 mm) 34.5 in (876.3 mm) Wide PDU Sh ielding T rough 7.28 in (185 mm) 29.5 in (749.3 mm) Without Shield ing T rough 88.78 in (2255 mm) With Shielding T rough 81.5 [...]

  • Page 16

    Site Planning: Dimensio ns 6 Infra StruXure Syste m—Installat ion and Start-Up Battery Enclo sur e NetShelter VX Enclosur e 23.5 in (597 mm) 81.5 in (2070 mm) 34.5 in Battery Module 5.2 in ( 130 mm) 28 in (720 mm) 19.0 in (480 mm) (876.3 mm) 23.5 in (597 mm ) 81.5 in (2070 mm) 42.2 in (1071.9) Shielding T rough 7.2 in (183 mm) 23.5 in (597 mm) Sh[...]

  • Page 17

    Site Planning: Dimensio ns InfraStruXure System—Ins tallation and Start-Up 7 Rack Distribution Panel 81 in (2060 m m) 35 in (890 mm) 24 in (610 mm)[...]

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    8 Infra StruXure Syste m—Installat ion and Start-Up Space Considerations Study the figures below to determ ine your space requirements for installing the InfraStruXure PDU, Symmetra PX UPS, and Battery Enclosure. Consult your local codes and the NEC for additional requirements. Minimum Front Clearance 208 V: 36 in (914.4 mm) 480 V: 42 in (1066.8 [...]

  • Page 19

    InfraStruXure System—Ins tallation and Start-Up 9 W eight Considerations Ensure that the floor and sub-floor can suppor t the total weight of the confi guration when concentrated on the leveling feet. If you are placing equipment on a raised floor , consult the flooring manufacturer for loading requireme nts before installing equipment. Component[...]

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    10 InfraStruXure System—Installation and Start-Up Heat Output Consider the heat dissipation ratin gs of equipment to determine cooling requirements. Additional cooling equipment may be required. The following table shows the heat output of the In fraStruXure PDU and the Symmetra PX UPS. InfraS truXur e PDU 208 V 6,165 BTU/hr . (1.81 k W) 480 V 5,[...]

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    InfraStruXure System—Ins tallation and Start-Up 11 Electrical Requir ements and Specifications Pr ocedures r e quiring a licensed electrician Electrical r equirements Ele c tr ic al Ha zar d Pr ocedures requirin g a licensed elec trician include: • Connection of utility conductors • Installation of a 350-, 150-, or 125-amp circuit breaker •[...]

  • Page 22

    12 InfraStruXure System—Installation and Start-Up Cr oss T ie Output Cir cuit Br eaker Overview The optional cross tie output circu it breaker allows two separate UPSs that are fed from two different power sources (dual-fed) to be tied together to cr eate a 2N system. The illu stration below shows an example configuration. W ith a dual-fed 2N sys[...]

  • Page 23

    InfraStruXure System—Ins tallation and Start-Up 13 Emer gency Power Off (EPO) Overview T o provide a mechanism for emer gency power off, a ttach a remote switch (not included) to the EPO interface on the PDU monitori ng unit. The EPO interface (  ) is connected to the PDU Main Input switch (  ) and to the UPS internal EPO switch (  ). (C[...]

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    14 InfraStruXure System—Installation and Start-Up Basic Installation Pr ocedur e This section provides the basic st eps that you need to perform wh en installing InfraS truXure power and rack components. Follow the references prov ided with each step for detailed instructions. 1. Unpack the components accordin g to the unpacking instructions incl[...]

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    Site Planning: Basic Install ation Proced ure InfraStruXure System—Ins tallation and Start-Up 15 7. Connect utility cond uctors to the PDU. A licensed electrician must connect utility power . 8. Connect AC power and co ntrol wiring. 9. Connect DC power wiri ng. 10. Connect an EPO switch to the PDU user connection plate. 1 1. Connect user input co[...]

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    Site Planning: Basic Instal lation Procedure 16 InfraStruXure System—Installation and Start-Up 16. Start the system. Only qualified, APC-trained personn el may perform a system start-up. 17. Configure the InfraStruXure Manager. See page 45 for detaile d instructions. See al s o For instructions, see the m anual included with yo ur InfraStruXure M[...]

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    InfraStruXure System—Ins tallation and Start-Up 17 To o l s R e q u i r e d The following tools are required to perform the pr ocedures in this manual. Additional tools may be required for components no t covered in this manual. T ool Supplied? 13-mm sock et wrench No 17-mm sock et wrench No T -20 screwdriver No Standard screwdriver No Level No O[...]

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    18 InfraStruXure System—Installation and Start-Up Installation Pr ocedur es[...]

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    InfraStruXure System—Ins tallation and Start-Up 19 Installation Pr ocedur es Level the PDU, UPS, RDP , NetShelter and Battery Enclosur es Leveling feet are attached under the enclosure at each corner . The leveling feet can help provide a stable base if the selected floor space is uneven, but they are not intended to compensate for a badly sloped[...]

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    20 InfraStruXure System—Installation and Start-Up Exchange Side Panels Before installing the Infra S truXure PDU, Symmetra PX UPS, an d Battery Enc losure, you will need to exchange side panels so that the adjacent panels will have matchi ng hol es for joining the enclosures together and for routing inp ut and output wiring between them. The foll[...]

  • Page 31

    Installation Procedures: Exchange Side Panels InfraStruXure System—Ins tallation and Start-Up 21 2. Remove the solid side panels from the sides of the UPS that will be adjacent to the PDU and the Battery Enclosure in your planned con figuration. 3. Remove the side panels fro m the sides of the PDU and Battery Enclosure that will not be adjacent t[...]

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    22 InfraStruXure System—Installation and Start-Up Attach the PDU, UPS, and Batter y Enclosur e 1. Move the PDU, Symmetra PX UPS, and Battery Enclosures into position, aligning the holes in the adjace nt side panels. 2. Level the PDU, Symmetra PX UPS, and Battery Enclosure by using a level and adjusting the leveling feet on each enclosure. 3. Thre[...]

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    InfraStruXure System—Ins tallation and Start-Up 23 Ensur e that All Power is Off How to ensur e that all power is off 1. Set the UPS System Enable switch to OFF . 2. Set the Battery Enclosure DC Disconnect breaker to OFF . Ele c tr ic al Ha zar d Before you proceed, ensure that power is off by following the procedur e in this section. War n in g [...]

  • Page 34

    Installation Pro cedures: Ensure that All Power is Off 24 InfraStruXure System—Installation and Start-Up 3. Set the Main Input ( A ) and Bypass Input ( B ) switch es and the Cr oss Tie Input ( X ) circuit breaker (if applicable) on the PDU to the OFF position. 4. Open (turn OFF) the Q1 , Q2 , and Q3 circuit breake rs on the PDU. 5. Set each upstr[...]

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    InfraStruXure System—Ins tallation and Start-Up 25 Connect Utility Conductors to the PDU War n in g Only a certified electrician can connec t utility conductors to the InfraS truXur e PDU. See al s o For detailed instructions see Certified Electrician’ s Instructions (990- 1469A), which was included with your PDU do cumentation.[...]

  • Page 36

    26 InfraStruXure System—Installation and Start-Up Connect AC Power and Contr ol Wiring Attach AC power and control wiring to the UPS. The power wi res are coiled in the bottom of the PDU. There are five main input wires, four bypass input wires, and fou r ou tput wires coiled on the floor of the PDU. Each set of wi res is labeled. The control wir[...]

  • Page 37

    Installation Procedures: Connect AC Power and Control Wiring InfraStruXure System—Ins tallation and Start-Up 27 Connect AC power wiring. 1. Attach the bypass wires ( L1 , L2 , L3 , N ) to the four UPS bypass bus bars with corresponding labels (  ). 2. Attach the input wires ( L1 , L2 , L3 , N ) to the four UPS input bus bars with co rrespondin[...]

  • Page 38

    Installation Pro cedures: Connect AC Power and Control Wiring 28 InfraStruXure System—Installation and Start-Up Connect contr ol wiring. 4. Connect the EPO control wires from the PDU an d Battery Enclosure to the EPO board on the UPS. The control wires are harnessed and coiled in the floor of the PDU and Battery Enclosure, respectively . The PDU [...]

  • Page 39

    Installation Procedures: Connect AC Power and Control Wiring InfraStruXure System—Ins tallation and Start-Up 29 5. Connect the Maintenance Bypa ss control wire harness from the PDU to the Maintenance Bypass interface board of the UPS. There ar e two wire harnesses coiled and secured in the PDU. One is a 6-wire harness and the other is a 4-wire ha[...]

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    30 InfraStruXure System—Installation and Start-Up Connect DC Power Wiring Ele c tr ic al Ha zar d Only qualified personnel trained by APC may connect the Batte ry Enclosur e to the Symmetra PX UPS or to another Battery Enclosure. War n in g The supplied power and ground wires are for internal side-panel wiring only . These wires ar e not for use [...]

  • Page 41

    Installation Procedures: Conn ect DC Power Wiring InfraStruXure System—Ins tallation and Start-Up 31 Cascade Battery Enclosures If you have multiple Battery Enclosures as part of your InfraS truXure system, you can cascade Battery Enclosures to form a “daisy-chain” to a Symmetra PX UPS. S tarting with the Battery Enclosure furthest away from [...]

  • Page 42

    Installation Pro cedures: Connect DC Power Wiring 32 InfraStruXure System—Installation and Start-Up Connect power cables from the Battery Enclosure to the Symmetra PX UPS 1. Route the Battery Enclosu re DC output cables to the Symmetra PX UPS th rough the hole in the adjacent side panels. 2. Connect the Battery Enclosure DC ou tput cables to the [...]

  • Page 43

    InfraStruXure System—Ins tallation and Start-Up 33 Connect an Emer gency Power Off Switch Overview Connecting the switch. Choose one of the following methods to co nnect a switch to the EPO interface: • Contact closure • 24 VDC •2 4 V A C The EPO connections are made at the PDU user connection plate. Th e figure to the right shows the locat[...]

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    Installation Procedures: Conn ect an Emergency Power Off Switch 34 InfraStruXure System—Installation and Start-Up Connect an EPO switch to t he user connection plate and test the switch 1. Connect the switch to the EPO connection point terminals located on the bottom side of the PDU user connection plate. Read the label next to the termin al bloc[...]

  • Page 45

    Installation Procedures: C onnect an Emergency Power Off Switch InfraStruXure System—Ins tallation and Start-Up 35 3. T est the EPO switch to ensure that it is wired and working correctly: a. Place the Arm/T est rocker switch in the Te s t position. The EPO state LEDs will be of f and the PDU display interface will show t he foll owing alarm (in [...]

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    Installation Procedures: Conn ect an Emergency Power Off Switch 36 InfraStruXure System—Installation and Start-Up Safety warnings Hazardous v oltage from the bran ch circuit must be isolated from the 24 V AC, 24 VDC, and contact closure. 24 V AC and 24 VDC are considered Class 2 ci rcuits as defined in Article 725 of the National Electrical Code [...]

  • Page 47

    InfraStruXure System—Ins tallation and Start-Up 37 Connect User Input Contacts and Relay Outputs to the User Connection Plate Overview The figure below sh ows the location of the user conn ection plate. It is moun ted on the roof of the PDU enclosure, and the co nnections are made from inside the en closure. Use the knockout in the plate to route[...]

  • Page 48

    Installation Pro cedures: Connect User Input Contacts and Relay Outputs to the User Con nection Plate 38 InfraStruXure System—Installation and Start-Up How to connect contacts to the PDU monito ring unit 1. Choose one or more contact numbers on the user connection plate to wh ich you will connect the contacts. The user connection plate is connect[...]

  • Page 49

    InfraStruXure System—Ins tallation and Start-Up 39 Install Shielding T r oughs, Shielding Partitions, and Cable Ladders Shielding T roughs and Shielding Partit ions for overhead wiring along r ows If you ordered APC Shielding T rou ghs, Shielding Partitions, and Ca ble Ladders to route overhead wiring for your system, assemble the Shielding T r o[...]

  • Page 50

    Installation Pro cedures: Install Shielding Troughs, Shielding Partition s, and Cable Ladders 40 InfraStruXure System—Installation and Start-Up Shielding Partitions. There are two types of Shielding P arti tions, each of which forms a side wall of a trough for da ta cables. Y o u can customize the w idth of the trough for each row of your system [...]

  • Page 51

    InfraStruXure System—Ins tallation and Start-Up 41 Install InfraStruXur e Rack-Mount Devices Install the Rack Automatic T ransfer Switches (A TS) Install a Rack A TS in the top of each enclosure for overhead wiring, and in the bottom of each enclosure for wiring under the floor . The Rack A TS is an optional co mponent and not all InfraStruXure s[...]

  • Page 52

    42 InfraStruXure System—Installation and Start-Up Route and Attach Overhead Wiring Connect the sub-feed power cable conductors to a thr e e-pole breaker on the PDU The sub-feed power cable is connec ted to the RDP and the cable’ s wires are terminated with ferrules. T o connect the sub-feed power cable to the PDU: 1. Route the sub-feed power ca[...]

  • Page 53

    Installation Procedures: Route and Attach Overhead Wiring InfraStruXure System—Ins tallation and Start-Up 43 Route and attach power cables to eq uipment racks If you ordered overhead wiring , connect the prewir ed power cables of the InfraStruXure PDU as follows: 1. Install the Shielding T roughs, Shielding Partitions, and Cable Ladders so that y[...]

  • Page 54

    Installation Pro cedures: Route and Attach Overhead Wiring 44 InfraStruXure System—Installation and Start-Up – For dual-feed devices within a r edundant system : attach a power cable from each PDU into two diff erent Rack PDUs in the NetShelter VX Enclosure. – For single-feed devices within a r edundant sy stem with an Automatic T ransfer Swi[...]

  • Page 55

    Installation Procedures: Route and Attach Overhead Wiring InfraStruXure System—Ins tallation and Start-Up 45 5. From each NetShelter VX Enclosure, run the power cable of the appropriate APC power management device out the roof of the enclosure, through the notch in the rear side of the Shielding T rough, to the connector of the appropriate power [...]

  • Page 56

    46 InfraStruXure System—Installation and Start-Up Route Data Cables to the InfraStruXur e Manager Hub (or Switch) Connect network cables to components Connect a Cat-5 network cable (provided) to the network or 10Base-T ports on your APC InfraStruXure devices. Th e following devices need to be connected: Con figur at i on A B Out put In put Pr ef [...]

  • Page 57

    Installation Pro cedures: Route Data Ca bles to the InfraStruXure Manager InfraStruXure System—Ins tallation and Start-Up 47 Route network cables to th e InfraStruXure Manager Hub (or Switch) Overhead r outing. 1. Install Shielding Partitions and Cable Ladders. 2. Run the Cat-5 network ca bles (provided) from eac h APC device to the InfraStruXure[...]

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    InfraStruXure System—Ins tallation and Start-Up 49 Start-Up Pr ocedur e Safety warnings This section provides instructions on how to perform a system start-up . Do not skip any steps in this procedure. Ensur e that all power is off 1. Set the UPS System Enable switch to OFF . 2. Set the Battery Enclosure DC Disconnect circuit breaker to OFF . Ele[...]

  • Page 60

    Start-Up Procedure: InfraStruXu re System 50 InfraStruXure System—Installation and Start-Up 3. Set the Main Input ( A ) and Bypass Input ( B ) switch es and the Cr oss Tie Output ( X ) circuit breaker (if applicable) on the PDU to the OFF position. 4. Open (turn OFF) the Q1 , Q2 , and Q3 circuit breake rs on the PDU. 5. Set the upstream main (and[...]

  • Page 61

    Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 51 Apply power to the system 1. Set the upstream main (and bypass, if applicable) utility circuit breaker to ON. 2. Ensure A-B-C clockwise pha se rotation at the top of the Main Inp ut ( A ) switch on the PDU, using a phase rotation meter . 3. Set the Main I[...]

  • Page 62

    Start-Up Procedure: InfraStruXu re System 52 InfraStruXure System—Installation and Start-Up 7. Install at least one power modu le in the Symmetra PX UPS. Install power modules starting from the lowest available shelf. Push each module completely into the enclosure. 8. Secure the power module: a. Tighten the screws on each side of the power module[...]

  • Page 63

    Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 53 9. Set the Battery Enclosure DC Disconnect circuit breaker to ON . 10. Set the UPS System Enable switch to ON. When the System Enable switch is in the ON position, the UPS is running on battery . The Startup screen appears on the display interface of the [...]

  • Page 64

    Start-Up Procedure: InfraStruXu re System 54 InfraStruXure System—Installation and Start-Up V erify UPS batter y operation 1. Rea d the messages displayed on the Symmetra PX UPS display interface: Note any alarms and verify that they are appropriate for start-up conditions. T o p-Level S tatus Scr een 2. Command the UPS to ap ply power to the loa[...]

  • Page 65

    Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 55 The UPS interface displays the following fault screen: f. Press any key . The UPS interface displays the following fault screen: g. Press the E SC key . The LOAD ON LED illuminates and the inte rface displays the following screen: After you have verified [...]

  • Page 66

    Start-Up Procedure: InfraStruXu re System 56 InfraStruXure System—Installation and Start-Up V erify pr oper voltage and phase ro tation on the PDU 1. Close (turn ON) the Q1 circuit breaker on the InfraStruXu re PDU to apply power to the UPS . 2. Ensure A-B-C clock wise rota tion at the UPS input bus bars, using a phase rotation meter . 3. V erify[...]

  • Page 67

    Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 57 6. Set the PDU Bypass Input ( B ) switch to ON. 7. Ensure A-B-C clock wise rota tion at the UPS Bypass bus bars , using a phase rotation meter . 8. V erify proper voltage is pre sent at the UPS Bypass bus bars (208 V , metered phase-to-phase), using a tru[...]

  • Page 68

    Start-Up Procedure: InfraStruXu re System 58 InfraStruXure System—Installation and Start-Up When the System Enable switch is in the ON position, the UPS is running on battery . The Startup screen appears on the display interface of the Symmetra PX UPS, and then the top-level status screen a ppears on the displa y interface. This may take up to 40[...]

  • Page 69

    Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 59 5. Close (turn ON) the Q2 circuit breaker on the PDU. The interface will display th e following fault message: e. Selec t S tart up on Ba tt , and press the E NTER key . The interface will display the following screen: The UPS interface displays the follo[...]

  • Page 70

    Start-Up Procedure: InfraStruXu re System 60 InfraStruXure System—Installation and Start-Up V erify pr oper phasing: place the UPS into bypass operation 2. Use a true RMS voltmeter to make sure that ther e is no dif ference in potential between L1 IN and L1 OUT , L2 IN and L2 OUT , and L3 IN and L3 OUT on the Q3 circuit breaker . The Q3 circuit b[...]

  • Page 71

    Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 61 3. Close (turn ON) the Q3 circuit breaker on th e InfraS truXure PDU. 4. Open (turn OFF) the Q2 cirucit breaker on the InfraStruXure PDU. The UPS will display a Forced Bypass message on the display interface an d the Fault LED will be red. Note The H2 LED[...]

  • Page 72

    Start-Up Procedure: InfraStruXu re System 62 InfraStruXure System—Installation and Start-Up Return from maintenance bypass operat ion 2. Close (turn ON) the Q2 circuit breaker on the InfraStruXure PDU. 1. Command the UPS into static bypass op eration through the UPS display interface: a. Press the E SC key to open the top-level menu. To p - L e v[...]

  • Page 73

    Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 63 3. Open (turn OFF) the Q3 circuit breaker on the InfraStruXure PDU. The UPS automatically re turns from S tatic Bypass. Power the PDU Distribu tion Cir cuit Br eakers 1. Ensure that the Q2 circuit breaker on the PDU is closed (ON). 2. Close (turn ON) the [...]

  • Page 74

    Start-Up Procedure: InfraStruXu re System 64 InfraStruXure System—Installation and Start-Up Close Cr oss-Tie 1. If applicable, ensure A-B-C clockwise rotation at the bottom of the PDU cross tie output circuit breaker , using a phase rotation meter . 2 . If applicable, verify that there is NO voltage present across the PDU cross tie circuit breake[...]

  • Page 75

    InfraStruXure System—Ins tallation and Start-Up 65 Configure the InfraStruXur e Manager Once all equipment is installed, the network cables are connected to the InfraStruXure Manager hub (or switch), and start-up of the system is complete, configure the InfraStruXure Manager. See al s o For instructions, see the InfraStruXur e Manager Installatio[...]

  • Page 76

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  • Page 77

    InfraStruXure System—Ins tallation and Start-Up 67 Appendix A : System Operation How to T ransfer the UPS into Maintenance Bypass Operation When servicing the UPS, transfer the UPS into maintenance bypass operation. When the UPS is operating in maintenanc e bypass, input power fl ows directly to the PDU and out to the load equipment. Note Select [...]

  • Page 78

    Appendix A : System Operation 68 InfraStruXure System—Installation and Start-Up Note The H3 LED above the Q3 circuit breaker illuminates, in dicating that it is safe to operate the Q3 circuit breaker . 2. Close (turn ON) the Q3 circuit breaker on the PDU. If you have a dual-fed system , check to ensure that power is available be fore operating th[...]

  • Page 79

    Appendix A : System Operation InfraStruXure System—Ins tallation and Start-Up 69 The UPS is now in main tenance bypass operation. 5. Set the Battery Enclosure DC Disconnect circuit breaker to the OFF position. 6. Open (turn OFF) the Q1 circuit breaker on the PDU. 7. If applicable, set the PDU Q10 Bypass Input ( B ) switch to OFF .[...]

  • Page 80

    70 InfraStruXure System—Installation and Start-Up How to Return fr om Maintenance Bypass Operation Note Select Help from the top-level menu screen on th e PDU display interface and select the second help topic, Returning fr om PDU Maintenance Bypass , or follow the procedure below: 1. Close (turn ON) the Q1 circuit breaker on the PDU. 2. If appli[...]

  • Page 81

    Appendix A : System Operation InfraStruXure System—Ins tallation and Start-Up 71 4. Set the UPS System Enable switch to the ON position. The UPS will show a For ced Bypass message on the display interface, and the Fault LED will be red. 5. Command the UPS to ap ply power to the load: a. Press the E SC key at the top-le vel status screen to open t[...]

  • Page 82

    Appendix A : System Operation 72 InfraStruXure System—Installation and Start-Up c. Select UPS Into Bypass on the Control menu, and press the E NTER key . Control Menu d. Confirm the selection on the next screen: select Y es, UPS into Bypass , and press the E NTER key . Confirmation Scr een Note The H2 LED above the Q2 circuit breaker illuminates,[...]

  • Page 83

    InfraStruXure System—Ins tallation and Start-Up 73 How to Ensur e T otal Power Off 1. Command the UPS to turn off power to the load: a. Press the E SC key at the top-le vel status screen to open the top-level menu an d have access to eight submenus. b. Select Control , and press the E NTER key . T op-Level Menu c. Select Tu r n L o a d O f f from[...]

  • Page 84

    Appendix A : System Operation 74 InfraStruXure System—Installation and Start-Up 3. Set the Battery Enclosure DC Disconnect circuit breaker to the OFF position. 4. Pull out all battery units in the Battery Enclosures to the red battery disconnect line. 5. Set the Main Input switch ( A ), and, if applicable, the Q10 Bypass Input switch ( B ), and C[...]

  • Page 85

    InfraStruXure System—Ins tallation and Start-Up 75 How to Apply Power to the System This procedure instructs on how to apply power to a system that has already been inst alled. For initial start-up instructions, see InfraStruXu r e 80 kW Installation and S tart-Up . 1. Set the upstream utility , and, if applicable, the bypass input and cross ti e[...]

  • Page 86

    Appendix A : System Operation 76 InfraStruXure System—Installation and Start-Up 4. Ensure that all battery units are pushed all the way into the Battery Enclosures and locked into position. 5. Set the Battery Enclosure DC Disconnect circuit breaker to ON. 6. Set the UPS System Enable switch to ON When the System Enable switch is placed in the ON [...]

  • Page 87

    Appendix A : System Operation InfraStruXure System—Ins tallation and Start-Up 77 7. Read the messages displayed on the UPS display interface: a. Note any alarms, and verify tha t they are appropriate for start-up conditions. b. V erify that the UPS accepts the input. T op-Level S tatus Screen 8. Command the UPS to ap ply power to the load: a. Pre[...]

  • Page 88

    Appendix A : System Operation 78 InfraStruXure System—Installation and Start-Up 9 . T o apply power to the PDU distribution panel, close (turn ON) the Q2 circuit breaker on the PDU . 10. T o apply power to the PDU power cords an d connected equipment, close (turn ON) the distribution panel circuit breakers. 1 1. If applicable, clos e (turn ON) th[...]

  • Page 89

    InfraStruXure System—Ins tallation and Start-Up 79 Appendix B : Single-Line Diagrams 2/0 Load Port Opti o n 0W1873 V I 2A A S Lamps Shunt T rip Aux Swit ch Dual Aux Swit ch Current Monitoring V oltage Mon itoring (RMS) 320A 4P Q2 2A V I 0W1874 Q1 360A 3P 2A 0W1865 Bypass Outp u t FL=1 21A Ma ins Input Symmetr a PX 80kW 2/0 0W1862 I 80A 20A 20A 20[...]

  • Page 90

    Appendix B : Single-Line Diagrams 80 InfraStruXure System—Installation and Start-Up Bypass Input Bottom Feed Opti on 208V AC Input Bottom Feed Opti on 0W1884 Byp ass Input GND X-T ie GN D Outp ut S A V S1 400A 3P 0W181 1 208V 0W1901 Q1 360A 3P 2A 0W1864 V Dual Feed Opti on S2 400A 3P 208V 0W1879 F1 160A 3P V 0W1869 Bypass Output FL= 121A Mai ns I[...]

  • Page 91

    Appendix B : Single-Line Diagra ms InfraStruXure System—Ins tallation and Start-Up 81 2/0 Load Port Opti o n 0W1873 V I 2A A S Lamps Shunt T rip Aux Swit ch Dual Aux Swit ch Current Monitoring V oltage Moni toring (RMS) 320A 4P Q2 2A V I 0W1874 Bottom Feed Opti on 208V S Q1 360A 3P 2A V 0W1864 V 0W1867 Bypas s Outp ut FL= 121A Mai ns Input Symmet[...]

  • Page 92

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  • Page 93

    InfraStruXure System—Ins tallation and Start-Up 83 Appendix C: Changes in This Manual Overview The following list documents the sp ecific changes made to this manual since its last release (990- 1467A). General changes An index was added to the end of this manual. See pages 85–87. Changes by page number Pages 33–36 Updated instructions on how[...]

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  • Page 95

    Index InfraStruXure System—Installation and Start-Up 85 B battery enclosure attaching the , 20 cascading , 28 connect communicatio n cables , 19 connect DC power wiring , 27 – 29 dimensions , 6 level the , 17 space considerations , 8 weight considerations , 9 bypass input switch , 22 , 46 , 65 – 66 , 70 – 71 electrical requirements , 11 byp[...]

  • Page 96

    86 InfraStruXure System—Installation and Start-Up Emergency Power Off (EPO), connect , 30 – 31 exchange side panels , 18 – 19 install InfraStr uXure rack- mount devices , 37 install shielding troughs, shielding partitions, and cable ladders , 35 – 36 level the PDU, UPS, RDP, NetShelter, and battery enclosures , 17 route and attach overhead [...]

  • Page 97

    InfraStruXure System—Installation and Start-Up 87 Symmetra PX UPS. See UPS. system applying power to , 47 – 49 , 71 – 74 operation , 63 – 74 single-line diagrams , 75 – 78 system enable switch , 21 , 49 , 53 – 54 , 64 , 67 , 69 , 72 T tools, required for installation , 16 total power off ensuring , 21 – 22 , 45 , 69 – 70 overview , [...]

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    *990-1467B* APC W orldwide Customer Support Customer support for this or any other APC produ ct is available at no charge in any of the following ways: • V isit the APC W eb site to access documents in the APC Knowledge Base and to submit customer support requests. – www .apc.com (Corporate Headquarters) Connect to localized APC W eb sites for [...]