English dropdown-ico

American Power Conversion SYMF800KH manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of American Power Conversion SYMF800KH, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of American Power Conversion SYMF800KH one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of American Power Conversion SYMF800KH. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of American Power Conversion SYMF800KH should contain:
- informations concerning technical data of American Power Conversion SYMF800KH
- name of the manufacturer and a year of construction of the American Power Conversion SYMF800KH item
- rules of operation, control and maintenance of the American Power Conversion SYMF800KH item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of American Power Conversion SYMF800KH alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of American Power Conversion SYMF800KH, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the American Power Conversion service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of American Power Conversion SYMF800KH.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the American Power Conversion SYMF800KH item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Inst allation Symmetra ® MW 800 kW 400 V ON OFF EMO[...]

  • Page 2

    [...]

  • Page 3

    Contents Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llati on - 990- 1510D i Safe ty ....... ..... ..... ........ ...... ........ ..... ........ ..... ...... ....... 1 IMPORTAN T SAFETY IN STRUCTI ONS - SAVE THES E INSTRU CTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Symbols us ed in this guid e . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    ii Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llati on - 990- 1510D Extern al Bypa ss Static Sw itch Wiri ng . . . . . . . . . . . . . . . . . . . . 18 Top cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 9 Bottom cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Commu nication cable overview . . [...]

  • Page 5

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llati on - 990- 1510D iii IT Syst ems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Chara cter istics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Refere nce to IEC 603 64-4-4 1 413.1. 5 . . . . . . . . . . . . . . . . . 39 Protectiv e devices in I[...]

  • Page 6

    [...]

  • Page 7

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llati on - 990- 1510D 1 Safety IMPORT ANT SAFETY INS TRUCTIONS - SA VE THESE INSTRUCTIONS This gui de contain s importan t instru ction s for SYMF800KH tha t should b e followed when handli ng the UPS, External Bypas s S tatic S witch, Batt ery Enclosure s, and Ba tteries. Symbols used in this guide W ARNI[...]

  • Page 8

    Safety: IMPORTANT S AFETY INSTRUC TIONS - SAVE THES E INSTRUCTIONS 2 Symmetr a MW 800 k W 3 × 400/ 230 V Insta llation - 990-1510D Installation safe ty Press the optional EPO (Emer gency Power Of f) button to switch off all AC and DC power supply to con nected equi pment in t he room and t o cut of f the load sup ply . The EPO is typic a lly loc a[...]

  • Page 9

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 System Over view UPS Sections Serial numb er The seri al number i s stated on the type label behind t he finish ing pan el above t he displa y unit. Remove fini shing pane l to s ee seria l number . Inver ter Section The Inver ter Secti on regula tes the UPS output an d operates from [...]

  • Page 10

    4 Symmetr a MW 800 k W 3 × 400/ 230 V Insta llation - 990-1510D Configurations The UPS syst em can b e configur ed in two ways. The Inverter Section can be placed ei ther to the le ft or to th e right o f the Contr ol Secti on. The two configur ations ar e shown belo w . Configu rati on 1 (Inverte r Section place d to the lef t) ON OFF EMO 2032 mm[...]

  • Page 11

    System Overview: Configurations Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 5 Configu rati on 2 (Inverte r Section place d to the right) Width: 1012 mm Widt h: 1014 mm Control Section Input/Output Sectio n 2032 mm 1 0 6 7 m m Width: 1690 mm Inverter Section T o tal width of U PS sections: 3716 mm Weight : Without Power Modu les: [...]

  • Page 12

    6 Symmetr a MW 800 k W 3 × 400/ 230 V Insta llation - 990-1510D External Bypass Static Switch The Exter nal Bypass S tatic Swit ch (Exter nal Bypass S SW ) trans fers th e load (m anually or auto maticall y) from the UPS to an alternat e sour ce without inte rrupting the supp ly to the load. Serial numb er The seri al number i s stated on the type[...]

  • Page 13

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 7 Electrical Installation Electrical Wiri ng Principle See also See separ ate guide on para llel oper ation fo r wiring o verview in parallel systems. Maintenance Bypass Panel (MBP) Symmetra MW External Bypass Static Switch Battery Breaker Box 1 Battery Breaker Box 2 Batteries 1 Batteri[...]

  • Page 14

    Electrical Installation: Electri cal Wiring Principle 8 Symmetr a MW 800 k W 3 × 400/ 230 V Insta llation - 990-1510D Extern al discon nection switc hes Input/Output wiring pr ecautions W ARNING! The UPS has no i nternal manual disconnec t devices to switch off exter nal AC (Q1 and Q5) and DC (Q7 and Q8) input power . Ensur e that disconnect ion d[...]

  • Page 15

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 9 To p C a b l e E n t r y Pr eparing for top cable entry (Defau lt) Cable ent ry in T op Cover of Input/Out put Secti on.  Loosen the 8 bolt s in both cable e ntry c overs (4 b olts i n each cov er). Drill h oles for t he grommets i n areas sh own. Instal l the gro mmets and re- fit[...]

  • Page 16

    Electrical Installation: Top C able Entry 10 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Battery cable connecti ons (top cable entry) W ARNING! Make sur e that the batter y br eakers ar e open (OFF) pri or to running the cables . CAUTION! Refer to t he batte ry manuf acturer’ s installa tion manual . CAUTION! The minimu m DC vo[...]

  • Page 17

    Electrical Installation: Top Cable Entry Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 1 1  Feed the battery c ables thr ough the gr ommets  Connect c a bles fro m batte ry system.  Connect c a bles fro m batte ry system. BA T1+ BA T2- L3 In L2 In L1 In L2 Out L3 Out L1 Out BA T1- BA T1+ BA T2+ BA T2— N N BA T1- BA T2+ 2[...]

  • Page 18

    Electrical Installation: Top C able Entry 12 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D PE and AC cable conn ections (top ca ble entry)  Feed the AC and PE cab les through the t op of Inpu t/Output Sectio n.  Connec t cables. N N Protective Earthing conductors (red) for Battery 1 & AC IN Protective Earthing conductors [...]

  • Page 19

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 1 3 Bottom Cable Entry Pr eparing for bottom cable ent ry Cable ent ry in bot tom cover of Input/Out put Secti on AC I N AC O U T N N A C IN A C OUT BA T 1 BA T 2 BA T 1 BA T 2 M14 M14 90 95 93 92 91 94 M14 M14 M10 M10 M10 M10 M10 M10 M10 L1 OUT L2 OUT L3 OUT L1 IN L2 IN L3 IN L3 O UT L[...]

  • Page 20

    Electrical Installation: Bottom Cable Entry 14 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D  Prepara tion for bottom cabl e entry a. Loosen bol ts of bot h cable entry cov ers and re move. b. Drill h oles for grommets f or AC, DC, and Outp ut circu it groundi ng elect rode cabl e in areas shown. c. Instal l grommets. d. Remount[...]

  • Page 21

    Electrical Installation: Bottom Cab le Entry Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 1 5 Battery cabl e connection (bottom cable ent ry) W ARNING! Make sur e that the batter y br eakers ar e open (OFF) pri or to running the cables . CAUTION! Refer to t he batte ry manuf acturer’ s installa tion manual . CAUTION! The minimu [...]

  • Page 22

    Electrical Installation: Bottom Cable Entry 16 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D  Connect c a bles fr om batte ry system.  Connect c a bles fr om batte ry system. BA T1+ BA T2- BA T1- BA T2+ L3 In L2 In L1 In L2 Out L3 Out L1 Out BA T1- BA T1+ BA T 2+ BA T2— N N IN/OUT power cable (bottom entry) Bottom view of I[...]

  • Page 23

    Electrical Installation: Bottom Cab le Entry Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 1 7 PE and AC cable conn ections (b ottom cable entry)  Feed the AC and PE cab les throu gh the bott om of Input /Output Sec tion.  Connec t cables. N N Protective Earthin g Conductors for Battery 1 & AC IN Protective Earthing Condu[...]

  • Page 24

    External Bypass Static Switch Wiring W ARNING! Befor e starti ng instal lation, check an d test that all AC and DC power sour ce break ers are in op en position . W ARNING! Use only manual r eset pr otection as input over -curr ent pr otection. W ARNING! Over -curre nt pro tection r equire d by national wiring rul es. W ARNING! The UPS has no i nte[...]

  • Page 25

    Electrical I nstal lation: External Bypa ss Sta tic Swit ch Wir ing Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 1 9 T op cable ent ry  Loosen th e 8 screws to remove to p covers. Drill ho les for g rommets. Re-f it the c overs and insta ll th e grom met s.  Feed the cables th rough t he grommets. Co nnect cables at cab le c[...]

  • Page 26

    Electrical Installation: Extern al Bypass Static Switch Wir ing 20 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Bottom cable entry  Loosen th e 8 screws to remove bot tom cove rs. Drill holes for the grommets. Re- fit the covers and in stall the grom mets .  Feed the cables th rough t he grommets. Co nnect cables at cab le c[...]

  • Page 27

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 2 1 Communication cable overview Connection plane 0P 0957 X131 X130 Ext er nal EPO placed on wall X133 A 2 1 X185 UPS EMO (Display) X134A X128 1 12 2 X129 1 2 Backfeed protection EPO ou t EPO ou t C o n n e c t i o n p l a n e 0 P 0 9 5 7 Externa l Byp ass Sta tic S witch X128 X126A X12[...]

  • Page 28

    22 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Relay Boar d (Optional) Location of optional Rela y Boar d 123 123 123 12 3 123 123 NC 3 123123[...]

  • Page 29

    Ele ctrica l Ins tal lation : Rel ay Bo ard ( Opti onal ) Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 2 3 Communication cables with opti onal Relay Board Shunt trip 24V External Lamp supply V or V Max . 250V 5A DC DC AC AC[...]

  • Page 30

    Electrical Installation: Relay Board (Optional) 24 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Relay Boar d functions The Relay Boa rd informs the user of the opera tion mode, status, a nd alarm con ditionsa nd has 8 port s on the i nput side a nd 16 output terminal s. Note Use Normally Closed (NC) contac ts for Fai l safe Mode a[...]

  • Page 31

    Ele ctrica l Ins tal lation : Rel ay Bo ard ( Opti onal ) Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 2 5 K1 1 Bypass op eration • UPS i s running in normal op eration/ bypass operati on accordin g to AS400/ Novell. Active on Op r . mode K12 Maintenance bypass ON • The main tenance bypass switch is active. Active on Opr . mod[...]

  • Page 32

    [...]

  • Page 33

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 2 7 Specifications Low-Impedance/High-Impedance Earthing The Symmetra ® MW i s easily integrat ed into e ither a s olid grou nded syste m, or a hi gh-impedanc e grounded sys tem. In a solid grounded syst em, the neutral power source (mains, genera tor , or UPS) is solid ly grounded. In[...]

  • Page 34

    28 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Electrical Specifications AC Input W ARNING! Supply the UPS f rom a de dicated, 3 × 400/ 230 V , L1, L2, L3, N, PE sourc e or a high-impedanc e gro unded sys tem. CAUTION! Ensure cl ockwise phas e rotati on (L1, L2, L3) of input voltages . CAUTION! AC and DC discon nect s witches an[...]

  • Page 35

    Specifications: Electrical Specifica tions Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 2 9 DC Input AC Output AC Input Ex ternal Bypass SSW The Exter nal Bypass S SW is designe d to accommodat e a conti nuous ov erload of 25%. Heat dissipation 24.74 kW / 84.4 kBTU/hr ( note 6) DC Input Nominal V olta ge (note 3) 2 x 384 V I Nom D[...]

  • Page 36

    Specifications: Electrical Specificati ons 30 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Notes 1. Nominal (Nom): Inpu t current based on r ated loa d, nominal in put volta ge and ful ly char ged batter ies. 2. Current limit ation is maximum all owed via el ectronic current limit ing and is based o n full batter y rechar ge + nom[...]

  • Page 37

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 1 Requir ed Br eaker Settings (400 V Systems) The Symmetra ® MW is a fault- tolerant system cap able of ha ndling and survivin g overload s and intern al/exte rnal faul ts. The ove rload performances a nd fault clear ings are possible wh en the sys tem meets spe cified minimum r equi[...]

  • Page 38

    Specifications: Required Breaker Settin gs (400 V Systems) 32 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 22 kA is the maxi mum peak let-t hrough cu rrent (i ncluding sa fety fact or) avail able duri ng clearin g of an inte rnal faul t in a 200 kW section or a Power Module. Durin g or afte r a contro lled fau lt clear ing, none o[...]

  • Page 39

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 3 Appendix System and Pr otective Earthing The purpos e of this appendi x is to de scribe t he system- and prote ctive ear thing principl es of the Symmetra ® MW . CAUTION! All w iring to be in ac cord ance w ith a ppl icabl e natio nal a nd/ or loc al el ectric al wi ring rules .[...]

  • Page 40

    34 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D TN S ystems Characteristics TN systems h ave one poi nt conne cted direct ly to ground. All exposed conductiv e parts mus t be connecte d to that point by pr otecti ve conducto rs. Depending on the way th e neutral and pr otective conductor s are fed , there are thr ee types of TN sy[...]

  • Page 41

    Appendix: TN Systems Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 5 Additional r equir ements for genera ting sets ( IEC 60 364-5-5 5 551. 4.2) T o be used when the gener ating set provides a switche d alterna tive to t he public supply . Protect ion by automat ic discon nection of supply must not rely on the connecti on to the [...]

  • Page 42

    Appendi x: TN Systems 36 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D The ch aracterist ics o f protecti ve devi ces and the circuit impedan ces shall be such t hat, if a fault of negligi ble imp edance occu rs anywhere in the installatio n betwee n a phase co nductor and a prot ectiv e conducto r or exposed conduc tive par t, aut[...]

  • Page 43

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 7 TT Systems Characteristics TT systems have one poi nt connect ed direc tly to gr ound and all exposed co nductive p a rts of t he instal lation mus t be con nected to an earth el ectrode. This ea rth elec trode is i ndepen dent of the power system ea rthed point. Refer ence to IE C [...]

  • Page 44

    Appendix : TT Systems 38 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D When the pr otective device is an overcurr ent prote ctive devic e, it must be ei ther: • a device with inver se time c haracteristi cs and I a must be the cu rrent cau sing automati c operati on within 5 seconds, or • a device with an instant aneous tr ippi[...]

  • Page 45

    Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 9 IT Systems Characteristics In IT s ystem s the instal lati on is i nsula ted from earth o r conn ecte d to e arth t hroug h a su fficient ly hi gh impeda nce. Exposed conduct ive part s are ear thed indi vidually , in grou ps, or collecti vely . Refer ence to IE C 60364-4 -41 413. 1[...]

  • Page 46

    Appendi x: IT System s 40 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D In inst allati ons where the neut ral is distri buted, the foll owing condi tions mu st be ful filled: In the c ondition: Pr o tective d evices in IT systems The fo llowing pr otectiv e devices are recognized i n IT sys tems: • Insulat ion monito ring devi ce[...]

  • Page 47

    Residual Current S ense Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - output L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 Protective Earthing Condu ctor Protective Earthing Condu ctor Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal N PE P[...]

  • Page 48

    Residual Current S ense Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - output L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 Protective Earthing Condu ctor Protective Earthing Conducto r Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal N PE P[...]

  • Page 49

    Residual Current S ense Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - output L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 PE Protective Earthing Conducto r Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal PEN PE Q1 Q6 Q3 Q5 Earthing arrang[...]

  • Page 50

    Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - outpu t L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal PEN PE Q1 Q6 Q3 Q5 Earthing arrangements and protective conductors - Symmetra MW in TN-C in[...]

  • Page 51

    Residual Current S ense Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - output L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 PE Protective Earthing Condu ctor Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal N PE Q1 Q6 Q3 Q5 Earthing arrangem[...]

  • Page 52

    Residual Current S ense Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - output L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 ( Alternative to earth e lectrode ) Earthing Conducto r Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal N PE Q1 Q6 Q[...]

  • Page 53

    [...]

  • Page 54

    02/2007 990-1510D *990-1510D* APC W orldwide Customer Support Customer s upport for this or any oth er APC pro duct is av ailable at no char ge in any of the foll owing ways: • V isit the APC W eb site to acce ss documents in t he APC Knowled ge Base and t o submit custome r support requests . – www .apc.com (C orporate Headquarte rs) Connect t[...]