English dropdown-ico

Antunes, AJ VCT-1000 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Antunes, AJ VCT-1000, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Antunes, AJ VCT-1000 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Antunes, AJ VCT-1000. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Antunes, AJ VCT-1000 should contain:
- informations concerning technical data of Antunes, AJ VCT-1000
- name of the manufacturer and a year of construction of the Antunes, AJ VCT-1000 item
- rules of operation, control and maintenance of the Antunes, AJ VCT-1000 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Antunes, AJ VCT-1000 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Antunes, AJ VCT-1000, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Antunes, AJ service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Antunes, AJ VCT-1000.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Antunes, AJ VCT-1000 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    P/N 1010807 Rev . E 06/06 VER TICAL CONT A CT T O ASTER Models VCT -1000 Owner ’ s Man ual M A N U F A C T U R I N G N U M B E R S : 9210700 9210702 9210704 9210706 9210708 9210710 9210712 9210714 9210716 9210720 9210722 ® US C[...]

  • Page 2

    VER TICAL CONT ACT T OASTER 2 P/N 1010807 Rev . E 06/06 General The V ertical Contact T oaster , Model VCT -1000, is designed for contact toasting of buns. The toaster design allows the operator to place buns on both sides of the heated Platen at the same time. Buns are placed into the top of the toaster and uniform, golden brown, warm buns are the[...]

  • Page 3

    3 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER Authorized Service Agency Name: Phone No.: Address: Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those sup- plied by the manufacturer will void the warranty . Y our Authorized Service Agency has been factory trained and has a complete supply of p[...]

  • Page 4

    VER TICAL CONT ACT T OASTER 4 P/N 1010807 Rev . E 06/06 Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. W ARNING GENERAL W ARNING. Indicates informa- tion important to the proper operation of the equipment. Failure to observe ma[...]

  • Page 5

    5 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER SPECIFICA TIONS Electrical Ratings Electrical Cord & Plug Configurations CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes. W ARNING ELECTRICAL SHOCK HAZARD. F AILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESUL T I[...]

  • Page 6

    VER TICAL CONT ACT T OASTER 6 P/N 1010807 Rev . E 06/06 Dimensions SPECIFICA TIONS (continued) 10-3/4” (237.1 mm) 20-5/16” (516.0 mm) 23-7/32” (590.0 mm) 22-1 1/16” (576.2 mm) 9-3/4” (248.0 mm)[...]

  • Page 7

    7 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER Figure 2. Installing Bun Chute Bun Chute Y ellow Support Rod Hook Bun Chute over rear bottom conveyor cover yellow support rod Figure 1. T oaster and Accessories Heat Shield Heat Shield Conveyor Cover Assy . (rear) Y ellow Support Rod (front) Conveyor Cover Assy . (rear) Bun Feeder. Conveyor C[...]

  • Page 8

    VER TICAL CONT ACT T OASTER 8 P/N 1010807 Rev . E 06/06 INST ALLA TION (continued) Installing the Optional Belt Wraps and Roller T ensioners NOTE: Beltwraps and Roller T ensioners are REQUIRED on models with manufacturing number 9210716 and 9210722. INST ALLING BEL T WRAPS NOTE: Depending on toaster usage and how well they are cleaned daily , the B[...]

  • Page 9

    9 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER CAUTION Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operat- ing distances may cause discoloration or combustion. CAUTION All electrical connections must be in accordance with local electrical code[...]

  • Page 10

    VER TICAL CONT ACT T OASTER 10 P/N 1010807 Rev . E 06/06 Operating Instructions 1. Set the Bun Thickness Compression Knobs (Figure 7) to the desired settings. NOTE: After initial run of 4-6 buns, adjust controls according to the desired finished product. 2. T urn the Rocker Switch (power On/Off) to on (Figure 6). 3. T urn the temperature control to[...]

  • Page 11

    1 1 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER MAINTENANCE Daily CLEANING THE RELEASE SHEET , THE OPTIONAL BEL T WRAPS, CONVEYOR BEL T CHAINS, AND TOASTER T ools Required: • Heat resistant gloves • Clean towels • Mu l t ip u rp o se D et e rg e nt So l u ti o n • Sa n i ti z er So l u ti o n 1. T urn the Rocker Switch (power On/O[...]

  • Page 12

    VER TICAL CONT ACT T OASTER 12 P/N 1010807 Rev . E 06/06 MAINTENANCE (continued) Replacing Optional Belt Wraps and Measuring the Conveyor Belt Chains and Optional Roller T ensioners (Every 3 - 6 months) REPLACING BEL T WRAPS NOTE: Depending on toaster usage and how well they are cleaned daily , the Belt Wraps should last between 3 - 6 months. Addit[...]

  • Page 13

    13 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER Figure 1 1. Removing Conveyor Belt Chain Rotation Upper Support Rod Large Link P/N 0800121 Small Link P/N 0800204 Conveyor Belt Chains MEASURING CONVEYOR BEL T CHAINS Facing the toaster , locate the approximate center-point of the Conveyor Chain. Pull the Conveyor chain away from the edge of [...]

  • Page 14

    VER TICAL CONT ACT T OASTER 14 P/N 1010807 Rev . E 06/06 MAINTENANCE (continued) Replacing the Optional Roller T ensioners 1. Remove the acorn nuts and old roller T ensioner Assembly (Figure 12). 2. Replace T ensioner Assembly , and reassemble. 3. Make sure the spacers are placed inside the T ensioner arm. The spacers are smaller than the holes to [...]

  • Page 15

    15 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER TROUBLESHOOTING W ARNING T o avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme ca[...]

  • Page 16

    VER TICAL CONT ACT T OASTER 16 P/N 1010807 Rev . E 06/06 TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Product is overly-toast- ed or Platen heat is too high or drop time is too slow . T emperature set too high. Set temperature control to a lower setting. Bun Thickness Compression Knobs set improperly . Measure bun thickness [...]

  • Page 17

    17 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER WIRING DIAGRAM = B L K 5 4 2 1 M * W H T P O W E R S W I T C H % B L K B L K G N D G R N T E R M I N A L P O W E R B L O C K C O R D W H T B L K W H T I N T E R L O C K S W I T C H % B L K = W H T % W H T % B L K 6 0 H z 5 0 H z H I - L I M I T T H E R M O S T A T I N D I C A T O R L I G H T [...]

  • Page 18

    VER TICAL CONT ACT T OASTER 18 P/N 1010807 Rev . E 06/06 REPLACEMENT P ARTS Idler Sprocket Front Drive Sprocket T emperature Control Thermostat Drive Motor Assy . Rocker Switch Fan Blade Hi-Limit Control Rear Drive Sprocket Drive Chain Interlock Switch Parts Identification[...]

  • Page 19

    19 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER REPLACEMENT P AR TS (continued) C A U T I O N 3 3 8 35 10 44 64 52 38 76 34 48 33 66 83 39 45 81 86 82 77 33 91 92 (optional - use only with #93 93 93 Hinged Conv ey or Cov er with Optional Roller T ensioner Assembly . 95 94[...]

  • Page 20

    VER TICAL CONT ACT T OASTER 20 P/N 1010807 Rev . E 06/06 REPLACEMENT P AR TS ( continued) 21 70 87 17 19 70 20 61 57 5 0 72 12 12 6 2 1 7 70 54 7 2 18 19 1 7 23 17 70 16 80 75 70 25 74 42 3 6 67 67 70 42 67 67 53 23 67 46 22 58 84 43 11 24 32 39 28 3 6 83 57[...]

  • Page 21

    21 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER REPLACEMENT P AR TS (continued) 9 41 6 7 40 76 85 4 2 51 7 67 5 37 16 70 78 79 88 31 1 6 7 1 41 4 30 34 27 26 67 67 65 89 90 85 76 83 2 9[...]

  • Page 22

    VER TICAL CONT ACT T OASTER 22 P/N 1010807 Rev . E 06/06 1 001 1266 Conveyor Belt (Consists of below) 2 0800204 1/2” Pitch Link, Small 2 0800121 3/4” Pitch Link, Large 38 2 21501 17 Idler Shaft 2 3 001 1609 Conveyor Cover Assy . (Includes #95) 2 4 0010475 T en sio n e r As sy . ( I nc l. # 40, 7 6 , 8 5 ) 4 5 0800332 Rod, Conveyor Cover 4 6 700[...]

  • Page 23

    23 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER OPTIONAL P ARTS – VCT -1000 Mechanical Butter Wheel Kit (model 7000298) Requires Professional Installation.          (19.1mm) (20.6mm) 7/8" (22.2mm)       1 7000298 Butter Wheel Kit (consists of the following): a 001 1552 End Housing Cover A[...]

  • Page 24

    LIMITED W ARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been con- structed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of pur- chase or 18 months from ship[...]