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Antunes, AJ Series 9100100 manual

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Table of contents for the manual

  • Page 1

    P/N 1010678 Rev . F 09/04 DEL UXE FOOD WARMER Series 9100100 Owner ’ s Man ual M A N U F A C T U R I N G N U M B E R S : 9100101 9100102 9100103 9100104 9100105 9100106 9100107 91001 1 1 91001 12 91001 13 91001 14 91001 15 91001 16 91001 18 9100121 9100122 9100123 9100124 9100125 9100126 9100128 9100131 9100132 9100133 9100134 9100135 9100136 910[...]

  • Page 2

    DELUXE FOOD W ARMER 2 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 3 P/N 1010678 Rev . F 09/04 General The Deluxe Food W armer (steamer) produces a steam using plain tap water for quick heating and reconstitut- ing of food items. Simple push-button action delivers a shot of water which is immediately converted into steam. Because the amount of ste[...]

  • Page 3

    DELUXE FOOD W ARMER 2 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 3 P/N 1010678 Rev . F 09/04 Service/T echnical Assistance If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency . They can be found in the service agency directory packaged with the equipment. Fill in th[...]

  • Page 4

    DELUXE FOOD W ARMER 4 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 5 P/N 1010678 Rev . F 09/04 Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. W ARNING GENERAL W ARNING. Indicates informa- tion important to the proper operation[...]

  • Page 5

    DELUXE FOOD W ARMER 4 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 5 P/N 1010678 Rev . F 09/04 • W ARNING ELECTRICAL SHOCK HAZARD. F AILURE TO FOLLOW THESE INSTRUCTIONS COULD RESUL T IN SERIOUS INJUR Y OR DEA TH. - Electrical ground is required on this appli- ance. - Do not modify the power supply cord plug. If it does not fit the outlet, have a[...]

  • Page 6

    DELUXE FOOD W ARMER 6 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 7 P/N 1010678 Rev . F 09/04 SPECIFICA TIONS Electrical Ratings Electrical Cord & Plug Configurations CAUTION All electrical connections must be in accordance with local electrical codes and any other appli- cable codes. W ARNING ELECTRICAL SHOCK HAZARD. F AILURE TO FOLLOW THE I[...]

  • Page 7

    DELUXE FOOD W ARMER 6 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 7 P/N 1010678 Rev . F 09/04 Dimensions A B C SPECIFICA TIONS (continued) Shipping Weight DFW-100 Series 40 lbs (18.2 kg) DFW-200 Series 40 lbs (18.2 kg) DFWT -100 Series 54 lbs (24.5 kg) DFWT -200 Series 54 lbs (24.5 kg) DFWF-250 Series 75 lbs (33.6 kg) Capacities DFW Series 2-7/8?[...]

  • Page 8

    DELUXE FOOD W ARMER 8 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 9 P/N 1010678 Rev . F 09/04 Unpacking 1. Remove unit and all packing materials from ship - ping carton. 2. The unit should come with the items listed below: • Owner ’s Manual • Authorized Service Agency Directory • Inlet Hose Assembly (DFW/DFWT/DFWF-200/ 250 only). NOTE: If[...]

  • Page 9

    DELUXE FOOD W ARMER 8 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 9 P/N 1010678 Rev . F 09/04 INST ALLA TION (continued) W ARNING Be sure to follow all warnings, precautions, and procedures listed in the Important Safety Information section of this manual before pro- ceeding. Fig. 3 Figure 3. Filling Water T ank DFW/DFWT -100/150 PLUMBING NOTE: D[...]

  • Page 10

    DELUXE FOOD W ARMER 10 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 1 1 P/N 1010678 Rev . F 09/04 INST ALLA TION (continued) Figure 4. Connecting W ater Supply to DFW/DFWT/DFWF-200/250          ?[...]

  • Page 11

    DELUXE FOOD W ARMER 10 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 1 1 P/N 1010678 Rev . F 09/04 OPERA TION General Information ALL MODELS When the operate button (Figure 5) is pressed and released, power is supplied to the water pump (W ater T ank models) or solenoid valve (Direct W ater Hookup models). The pump/solenoid operates and water spray[...]

  • Page 12

    DELUXE FOOD W ARMER 12 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 13 P/N 1010678 Rev . F 09/04 OPERA TION (continued) W ARNING T o avoid injury , be careful when opening top cover . Be sure to allow steam to escape before putting hands or face over the steamer . Programming - Timer Models CYC (T otal Cycle Time ) refers to the total amount of st[...]

  • Page 13

    DELUXE FOOD W ARMER 12 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 13 P/N 1010678 Rev . F 09/04 OPERA TION (continued) 7. Press and release the Program button again and use the UP or DOWN arrow buttons to change the SHO setting in minutes (Item F , Figure 7). NOTE: 00 minutes is recommended. 8. Press and release the Program button again and H2O i[...]

  • Page 14

    DELUXE FOOD W ARMER 14 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 15 P/N 1010678 Rev . F 09/04 OPERA TION (continued) Steaming Tips • Pre-cooked pasta is easily reconstituted and gives you a hot product without the wetness of the normal “dip” method. • Experiment with your products and different steaming times - a little more or less ste[...]

  • Page 15

    DELUXE FOOD W ARMER 14 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 15 P/N 1010678 Rev . F 09/04 OPERA TION (continued) Fault Codes When the programming parameters for Minutes/ Seconds/SHO/H2O have been inadvertently changed to a setting below or above their limits, the unit displays the “ ERR ” fault code. If this code appears, you must clear[...]

  • Page 16

    DELUXE FOOD W ARMER 16 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 17 P/N 1010678 Rev . F 09/04 Fig. 9 Figure 10. Deluxe Food W armer Components (DFW-250 Shown) T op Cover Assy . Hinge Pin Diffuser Steam Generator Surface Spray T ube Assy . Pan T rivet CAUTION Do not bend the Spray T ube. The tube is made of T eflon® and any bends in the tube wi[...]

  • Page 17

    DELUXE FOOD W ARMER 16 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 17 P/N 1010678 Rev . F 09/04 4. Clean the Filter by running it under tap water . Replace the Filter if the screen is torn or dam- aged. 5. Reinstall the filter stem into the bottom hole of the tank (Figure 1 1). 6. Fill the Water T ank and test the unit. Checking and Cleaning the [...]

  • Page 18

    DELUXE FOOD W ARMER 18 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 19 P/N 1010678 Rev . F 09/04 5. Replace damaged or worn parts as needed. 6. V erify that the Water Pressure Regulator is set to 20-25 PSI (1.4-1.7 kg/cm2 or 138-172 kPa). TOP COVER ADJUSTMENT It is normal for a small amount of steam to escape around the front and sides of the T op[...]

  • Page 19

    DELUXE FOOD W ARMER 18 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 19 P/N 1010678 Rev . F 09/04 MAINTENANCE (continued) T echnical Theory of Operation (Timer Models Only) When the Rocker Switch (power On/Off) is on, line volt- age flows to the primary side of the step down trans- former . The transformer ’s secondary side supplies 12 and 24 V A[...]

  • Page 20

    DELUXE FOOD W ARMER 20 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 21 P/N 1010678 Rev . F 09/04 NOODLES AND RICE Macaroni, Small Elbow or Shell 5 (2 qt. cooked, 1 pt. water , 2 oz. oil) Egg Noodles 6-7 (2 qt. cooked, 1 pt. water , 2 oz. oil) Rice, Converted or Regular 20 (1 lb. with 1 qt. hot water) Rice, Brown (1 lb. with 1 1/2 qt. water) 45 Spa[...]

  • Page 21

    DELUXE FOOD W ARMER 20 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 21 P/N 1010678 Rev . F 09/04 STEAMING GUIDE (continued) COOKING GUIDE MINUTES COOKING GUIDE MINUTES NOTE: The steaming times above are approximate and will vary based on the quality of product. EG GS Soft Boiled, 8 (In Shell) 6 Hard Boiled, 8 (In Shell) 15 Poached, 8 3 Scrambled, [...]

  • Page 22

    DELUXE FOOD W ARMER 22 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 23 P/N 1010678 Rev . F 09/04 TROUBLESHOOTING W ARNING T o avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip- ment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when el[...]

  • Page 23

    DELUXE FOOD W ARMER 22 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 23 P/N 1010678 Rev . F 09/04 TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action “ERR” appears on the Control Display (T imer Models only) Programming and or SHO and H2O values were adjusted/changed improperly ( Timer Models Only ). Reset the Control Board as [...]

  • Page 24

    DELUXE FOOD W ARMER 24 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 25 P/N 1010678 Rev . F 09/04 TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Excessive Condensation in Food Compartment. W ater pressure is too high (DFW/ DFWT/DFWF-200/250). V erify that the Water Pressure Regulator is set to 20 - 25 PSI. Adjust accordingly .[...]

  • Page 25

    DELUXE FOOD W ARMER 24 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 25 P/N 1010678 Rev . F 09/04                                                               ?[...]

  • Page 26

    DELUXE FOOD W ARMER 26 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 27 P/N 1010678 Rev . F 09/04 REPLACEMENT P ARTS (continued)                                  ?[...]

  • Page 27

    DELUXE FOOD W ARMER 26 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 27 P/N 1010678 Rev . F 09/04 REPLACEMENT P ARTS (continued)                                 [...]

  • Page 28

    DELUXE FOOD W ARMER 28 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 29 P/N 1010678 Rev . F 09/04 REPLACEMENT P ARTS (continued)                                 [...]

  • Page 29

    DELUXE FOOD W ARMER 28 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 29 P/N 1010678 Rev . F 09/04 1 001 1 1 15 T op Cover Assy . (DFW Series) (Incl. Nos. 2, 3 & 4) 1 001 1 154 T op Cover Assy . (DFWT Series) (Incl. Nos. 2, 3 & 4) 1 001 1 162 T op Cover Assy . (Mfg. # 9100128 only) (Incl. Nos. 2, 3 & 4) 1 2 0020578 Shelf, T op Cover (DFW[...]

  • Page 30

    DELUXE FOOD W ARMER 30 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 31 P/N 1010678 Rev . F 09/04 Item Part Description Qty . No. Item Part Description Qty . No. DFW/DFWT - 100/150/200/250 Series REPLACEMENT P ARTS (continued) 48 2040103 Connector , Male, 1/4” T ube 1 49 4040145 Solenoid, 24 V AC 1 50 7000138 Quick Disconnect Body & Plate Kit[...]

  • Page 31

    DELUXE FOOD W ARMER 30 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 31 P/N 1010678 Rev . F 09/04 REPLACEMENT P ARTS (continued)                                        ?[...]

  • Page 32

    DELUXE FOOD W ARMER 32 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 33 P/N 1010678 Rev . F 09/04 1 001 1 165 T op Cover Assy . 1 (includes items 2, 3, & 4) 2 0020769 T op Cover Shell 1 3 0021094 T op Cover Liner 1 4 7000140 T op Cover Gasket Kit 1 5 0010147 Spray Tube Assy . 1 6 7000220 Steam Generator , 230 V AC 1 7000221 Steam Generator , 20[...]

  • Page 33

    DELUXE FOOD W ARMER 32 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 33 P/N 1010678 Rev . F 09/04 WIRING DIAGRAM DFW/DFWT/DFWF-150/250 Only Timer Models Only - Except DFWF-250 units with Mfg. No. 9100147             ?[...]

  • Page 34

    DELUXE FOOD W ARMER 34 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 35 P/N 1010678 Rev . F 09/04 WIRING DIAGRAM (continued) DFW/DFWT -100/200 and DFWF-250 Models with Mfg. No. 9100147 Only . Timer Models Only .                 ?[...]

  • Page 35

    DELUXE FOOD W ARMER 34 P/N 1010678 Rev . F 09/04 DELUXE FOOD W ARMER 35 P/N 1010678 Rev . F 09/04 NOTES[...]

  • Page 36

    180 Kehoe Blvd. • Carol Stream, Illinois 60188 T elephone (630) 784-1000 • F AX (630) 784-1650 T oll Free 1-877-392-7854 (in the U.S.A. and Canada) www .ajantunes.com LIMITED W ARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to hi[...]