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APC G7TUPS250 manual

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Table of contents for the manual

  • Page 1

    MGE ™ Galaxy ™ 7000 160 - 500 kVA Installati on manu al Single UPS Modul ar U PS Para llel U PS with S SC Frequen cy conv erters Static -switch cabin et[...]

  • Page 2

    34020846E N/AE - Page 2 Introduction Thank you for selecting an APC by Schneider Electr ic product t o protect yo ur electrical equipment. The MGE ™ Galaxy ™ 7000 range has been designed with t he utmost care. We recommend that you take the time to read this manual to t ake full advantage of the many features of your UP S ( U ninterruptible P o[...]

  • Page 3

    34020846E N/AE - Page 3 Foreword Pictograms Document Danger, these instru ctions are imperative Audio signal Information, advice, help. LED off Visual indication LED flashing Action LED on[...]

  • Page 4

    34020846E N/AE - Page 4 Safety Safety rules Safety of persons Produ ct sa fety ◗ Protection (circ uit breaker/switch disconnect or) mu st be installed upstream and be easily accessible. ◗ Never install the U PS near liquids or in an exc essively damp env ironment. ◗ Never let a liquid or foreign body penetrate inside t he UPS. ◗ Never block[...]

  • Page 5

    34020846E N/AE - Page 5 Envi ronment APC by S chneider Electric has im plem ented an environmental protection policy. Products are developed accordi ng to an eco- design approach. Subst ance s This product does not contain CFCs, HCFCs or asbestos. Packing To improve waste treatment and facilitate recycling, separate the various packing components. [...]

  • Page 6

    34020846E N/AE - Page 6 Cont ents 1. Inst allat ion 1.1 Possible inst allation s ..................... ................. ................. ........... ................. ................. ........... ............. 9 Single or m odular UPS al one .............. ........... ................. ........... ................. ................. ........... [...]

  • Page 7

    34020846E N/AE - Page 7 Content s 1.5 Ada pting the cab inet accor ding to the ne utral poin t connection ........................... ........... ............. 26 UPS cabinet .......................... ........... ................. ................. ........... ................. ............... .. ........... ....... 26 SSC cabinet or external b yp[...]

  • Page 8

    34020846E N/AE - Page 8 Cont ents 1.12 Ass embling and connecting th e externa l battery cabinet .................. ........... ................. ........... ..... 56 Assembling the empty battery cabi net ....................... ................ ............ ................ ................. ...... ..... 56 Mounting the battery circuit-brea ker ki[...]

  • Page 9

    34020846E N/AE - Page 9 1. Installation 1.1 Poss ible instal lation s Single or mo dular UP S alon e Parallel UPS systems (8 units max imum) Modular UPSs in pa rallel Modular UPSs in pa rallel with e xternal byp ass cabinet UPS c abinet (1) PFC rectifier m odule A Inverter module B Battery chopper C Static-switch on AC bypass line D Batteries (2) U[...]

  • Page 10

    Poss ibl e in sta llat ion s > P aral lel UPS syst ems 34020846E N/AE - Page 10 1. Installation Parallel UPSs w ith SSC (st atic-switch ca binet) Parallel UPSs with SSC a nd SSC maintena nce cabine t UPS 1 cabinet (1) PFC re ctifier module A Inverter module B Battery cho pper C Batt erie s (2) SSC (3) Static-switch on AC bypass line D UPS 1 cabi[...]

  • Page 11

    Possible installations > 34020846E N/AE - Page 11 1. Installation UPS set up as a fr equency converter (with or without battery, maximum eight units) Single UPS Parallel UPS systems UPS c abinet (1) PFC rectifier m odule A Inverter module B Battery chopper C Batteries (2) UPS c abinet (1) PFC rectifier m odule A Inverter module B Battery chopper[...]

  • Page 12

    Layout > 34020846E N/AE - Page 12 1. Installation 1.2 La yout Dimensions Weights Weight values are purely indicative. See the packing labels for the precise weight of the equipment. Overall dimensions H x W x D in mm Unpacked cabinet On pallet cabinet UPS cabinets in kVA 160 - 300 1900 x 1412 x 849 2027 x 1525 x 970 400 1900 x 1412 x 849 2027 x [...]

  • Page 13

    Layout > 34020846E N/AE - Page 13 1. Installation Floor mounting Normal or false floor. UPS cabinet s SSC 800 and 1200 kVA 2000 kVA Dimensions are indicat ed in millimetres. The four feet (6 feet for 500 kVA UPS) of the cabinet are cylindrica l , 60 mm in diameter. The measurements oppos ite include the cabinet cover p anels and the door. Max. l[...]

  • Page 14

    Layo ut > Flo or mount ing 34020846E N/AE - Page 14 1. Installation 2000 kVA li ght External byp ass or SSC maintenanc e cabinet s 800 and 1200 kVA 2000 kVA Max. load on floor per square cm fo r the feet: External bypass or SSC maintenance cabinet in kVA Kg/cm2 800 4 1200 5 2000 8 Front 957 870 430 64.5 27.5 757 849 Cable-running zone Top view 8[...]

  • Page 15

    Layout > Floor mount ing 34020846E N/AE - Page 15 1. Installation Auxiliary ca binet s (empty) Back feed cab inet Max. load on floor per square cm for the feet: Auxiliary cabinet in mm Kg/cm 2 400 0,9 700 1,2 1000 1,3 1400 1,8 400 : 357 700 : 657 1000 : 957 1400 : 1357 400 mm : 278 x 679 700 mm : 578 x 679 1000 mm : 878 x 679 1400 mm : 1278 x 67[...]

  • Page 16

    Layout > 34020846E N/AE - Page 16 1. Installation Position i n room UPS cabinet s SSCs Layout exam ple for an SSC w ith two parallel UPS units Ext ern al bypass cab inets Layout example for an external bypass cabinet with three UPSs Battery / au xiliary c abinet s Layout exam ple for two ba ttery cabinets with o ne UPS unit Layout example for tw[...]

  • Page 17

    Layout > 34020846E N/AE - Page 17 1. Installation Vent ilat ion UPS cabinet s SSCs Pn = rated p ower; for other values, please cons ult the after-sales support or the local office The optimum operating tempe rature range is 20 to 25°C. An operating temperature of 35°C is possible, but battery life wil l be greatly reduced. Size the ventilation[...]

  • Page 18

    Prerequis ites > 34020846E N/AE - Page 18 1. Installation 1.3 Pr erequi sites UPS curre nts Recommended up stream prot ection Normal AC source Byp ass AC source UPS cabinets in kVA I rated of Normal AC in A I rated of Bypass AC in A I rate d of lo ad in A I batt ery in A 160 225 231 231 313 200 281 289 289 392 250 351 361 361 490 300 420 433 433[...]

  • Page 19

    Prerequ isites > 34020846E N/AE - Page 19 1. Installation Reco mmen ded m aximu m down stre am pro tection Battery protecti on Pn = rated p ower at a power factor of 0.9; f or other values, pleas e consult the after-sales s upport or th e local office. See the necessary precautions during connection of circuit breakers / switch-disconnectors in [...]

  • Page 20

    Prerequis ites > 34020846E N/AE - Page 20 1. Installation Character istics of th e conne ction termi nals UPS cabinet s * Maximum tightening torque: 25 N.m SSCs, SSC main tenance, Exte rnal byp ass cabinet s Powe r cabl es for s ingl e UPSs Connections are made to term inals that are pre-drilled or equipped with studs. Earthing cab les connect t[...]

  • Page 21

    Prerequ isites > 34020846E N/AE - Page 21 1. Installation Power cabl es for pa rallel UPSs Normal AC line and b attery Byp ass AC line and lo ad Modular UPSs in p arallel AC cable sizes are determined for: the TNS sys tem for copper, single-c ore cables, type U1000 R02V, 100 m long with a line voltage drop <3%, ins talled on perforated cable [...]

  • Page 22

    Prereq uisites > Po wer cables for paral lel UPSs 34020846E N/AE - Page 22 1. Installation Frequency conver ters 1 Do not include redundant UPS units . Modular UP Ss in parallel with external bypass cabinet Important: For > 200 kVA UPSs, the outp ut cables must b e at least 6 metres long (L ≥ 6 m). UPS cabinets in kVA Nbr of UPSs T ot al po[...]

  • Page 23

    Prereq uisites > P ower cables for par allel UPSs 34020846E N/AE - Page 23 1. Installation Parallel UP Ss with SS C (sta tic-switch cabinet ) 1 Do not include redundant UPS units. 2 Standard NFC15-100 limits the num ber of cables to f our. Importa nt: For > 200 kVA UPSs, the output cables must be at l east 6 metres long (L ≥ 6 m) . UPS cabi[...]

  • Page 24

    System ea rthing arrang ements > 34020846E N/AE - Page 24 1. Installation 1.4 System eart hing ar rangem ents This section list s the main SEAs (sy stem earthing arrangem ents) and their wiring requirements. For SEAs not listed here, please contact the technical support department. Single UPS TNS ups tream, TNS dow nstream For separate normal an[...]

  • Page 25

    System earth ing arra ngements > Parallel UPS syste ms 34020846E N/AE - Page 25 1. Installation TNC up stream, TNC, TNS o r TT downstrea m inst allation For separate norm al and bypas s AC lines from a single sourc e.. IT ups tream, IT downstream For separate norm al and bypas s AC lines from a single sourc e.. Parallel UPS systems Earthing syst[...]

  • Page 26

    Adapting the cabinet according to the neutr al point connection > 34020846E N/AE - Page 26 1. Installation 1.5 Ada ptin g the c abine t acco rding to th e neut ral poi nt conn ecti on UPS cabinet SSC ca binet o r ext ernal bypas s cabi net This operatio n must be ca rried out by qua lified personn el. The door must be opened using the Ronis 405 [...]

  • Page 27

    Conn ecti ng the po wer cables > 34020846E N/AE - Page 27 1. Installation 1.6 Con necti ng the power c ables Single or mo dular UP S cabinet 160 to 40 0 kV A Remove the protective covers Dimensions are indicat ed in millimetres. For parallel installat ions with no neutral on the l o ad and the network, interconnect the UPS neutrals. This opera t[...]

  • Page 28

    Connecting the power ca bles > Single or modular UPS cabinet 34020846E N/AE - Page 28 1. Installation 500 kV A Remove the protect ive covers This operatio n must be ca rried out by qua lified personn el. The door must be opened using the Ronis 405 key. Key: (1) Prote ctive cov ers (2) Tie bar (3) To normal AC line (4) To the batteries (5) To byp[...]

  • Page 29

    Conn ecti ng the po wer cables > 34020846E N/AE - Page 29 1. Installation Frequency-converter cabinet 160 to 40 0 kV A Remove the protective covers In parallel systems, swi tches Q4S and Q 3BP are absent. This opera tion must be carried out by qualified personnel . The door must be opened using the Ro nis 405 key. Key: (1) Protective covers (2) [...]

  • Page 30

    Connecting the power ca bles > Freq uency-converte r cabinet 34020846E N/AE - Page 30 1. Installation 500 kV A Remove the protect ive covers In parallel system s with an SSC, swi tches Q4S and Q3BP are absent. The bypass AC connection i s made in the SSC. This operatio n must be ca rried out by qua lified personn el. The door must be opened usin[...]

  • Page 31

    Conn ecti ng the po wer cables > 34020846E N/AE - Page 31 1. Installation Parallel UPS cabinet 250 to 40 0 kV A Remove the protective covers In parallel systems with an SSC, switches Q4S and Q3BP are absent. The bypass AC connection is made in the SSC. This opera tion must be carried out by qualified personnel . The door must be opened using the[...]

  • Page 32

    Connecting the power ca bles > Pa rallel UP S cabinet 34020846E N/AE - Page 32 1. Installation 500 kV A Remove the protect ive covers In parallel system s with an SSC, swi tches Q4S and Q3BP are absent. The bypass AC connection i s made in the SSC. This operatio n must be ca rried out by qua lified personn el. The door must be opened using the R[...]

  • Page 33

    Conn ecti ng the po wer cables > 34020846E N/AE - Page 33 1. Installation Static -switch cabinet 800 kV A Remove the protective covers This opera tion must be carried out by qualified personnel . The door must be opened using the Ro nis 405 key. Key: (1) Front protective covers (2) Roof protective covers (3) Earthing bar (4) To the eart h (5) To[...]

  • Page 34

    Connecting the power ca bles > Sta tic-switch cabinet 34020846E N/AE - Page 34 1. Installation 1200 kV A Remove the protect ive covers This operatio n must be ca rried out by qua lified personn el. The door must be opened using the Ronis 405 key. Key: (1) Front protective covers (2) Roof protective covers (3) Earthing bar (4) To the earth (5) To[...]

  • Page 35

    Conne cting t he powe r cable s > Sta tic-swi tch ca binet 34020846E N/AE - Page 35 1. Installation 2000 kV A Remove the protective covers You must have first assembled both cabinets, See “Assemb ling 2000 kVA SSCs”, page 61. This opera tion must be carried out by qualified personnel . The door must be opened using the Ro nis 405 key. Key: ([...]

  • Page 36

    Connecting the power ca bles > Static-switch cabin et > 20 00 kV A 34020846E N/AE - Page 36 1. Installation Connecting t he power cables This operatio n must be ca rried out by qua lified personn el. See “Characteristics of the connection terminals”, page 20. 1 -Check that switches Q4S (1) , Q3BP (2) and Q5N (3 ) are in the OFF position a[...]

  • Page 37

    Conne cting t he powe r cable s > Sta tic-swi tch ca binet 34020846E N/AE - Page 37 1. Installation 2000 kV A light Remove the protective covers This opera tion must be carried out by qualified personnel . The door must be opened using the Ro nis 405 key. The cabinet must be connecte d to the bypass AC line exclusively through the top using the [...]

  • Page 38

    Connecting the power ca bles > St atic-switch cab inet > 20 00 kVA lig ht 34020846E N/AE - Page 38 1. Installation Connecting t he power cables This operatio n must be ca rried out by qua lified personn el. See “Characteristics of the connection terminals”, page 20. 1 -Check that customer switches Q4S, Q3BP and Q5N are in the OFF position[...]

  • Page 39

    Conn ecti ng the po wer cables > 34020846E N/AE - Page 39 1. Installation External bypass cabinet 800 kV A Remove the protective covers This opera tion must be carried out by qualified personnel . The door must be opened using the Ro nis 405 key. Key: (1) Front protective covers (2) Roof protective covers (3) Earthing bar (4) To the eart h (5) T[...]

  • Page 40

    Connecting th e power cab les > External bypa ss cabinet 34020846E N/AE - Page 40 1. Installation 1200 kV A Remove the protect ive covers This operatio n must be ca rried out by qua lified personn el. The door must be opened using the Ronis 405 key. Key: (1) Front protective covers (2) Roof protective cover (3) Earthing bar (4) To the earth (5) [...]

  • Page 41

    Connecting the power cables > External bypass cabinet 34020846E N/AE - Page 41 1. Installation 2000 kV A Remove the protective covers This opera tion must be carried out by qualified personnel . The door must be opened using the Ro nis 405 key. Key: (1) Front protective covers (2) Roof protective covers (3) Earthing bar (4) To the eart h (5) To [...]

  • Page 42

    Connecting the power ca bles > 34020846E N/AE - Page 42 1. Installation SSC maintenance ca binet 800 and 12 00 kV A Remove the protect ive covers This operatio n must be ca rried out by qua lified personn el. The door must be opened using the Ronis 405 key. l Key: (1) Front protective covers (2) Roof protective cover (3) Earthing bar (4) To the [...]

  • Page 43

    Connecting the power c ables > SSC maintenan ce cabinet 34020846E N/AE - Page 43 1. Installation 2000 kV A Remove the protective covers This opera tion must be carried out by qualified personnel . The door must be opened using the Ro nis 405 key. Key: (1) Front protective covers (2) Roof protective covers (3) Earthing bar (4) To the eart h (5) T[...]

  • Page 44

    Conne cting cabine t ECPs (e xpose d cond uctive parts ) > 34020846E N/AE - Page 44 1. Installation 1.7 Conn ecting cabinet E CPs (expos ed cond uctive parts) Valid for UPS, external bypass, SSC and battery cabinets Interconnec t the ECPs and ti e down the wires 1.8 Conn ecting the sync hronizati on modul e Refer to the “synchronization module[...]

  • Page 45

    Connect the ba ckfeed option > 34020846E N/AE - Page 45 1. Installation 1.9 Con nect the b ackfeed o ption The backfeed option on normal and bypass AC inputs is compulsory if IEC 62040-1-2 is to be complied with. Block dia gram Connecting the power cables Connecti ng the Norm al AC line b ackfeed ca binet Connecti ng the Byp ass AC line ba ckfee[...]

  • Page 46

    Conne cting t he cont rol-w ire c ables > 34020846E N/AE - Page 46 1. Installation 1.10 Con necti ng the contro l-wire cables Connec ting a mod ular U PS or frequency converter alone. The maximum total length of CAN inter-cabinet cables must not exceed 180 m. This operatio n must be ca rried out by qua lified personn el. The door must be open Ke[...]

  • Page 47

    Connect ing the control-w ire cables > 34020846E N/AE - Page 47 1. Installation Connecting the UPS units i n parallel Connecting th e modular UPS unit s in p arallel This opera tion must be carried out by qualified personnel . The door must be open The supplied cables are 10 m or 20 m long; the maximum total length must not exceed 180 m. Once ou[...]

  • Page 48

    Conne cting the co ntrol -wir e cable s > Connecting the UPS units in paral lel 34020846E N/AE - Page 48 1. Installation Connecting the modular U PSs with the ex ternal by pas s This operatio n must be ca rried out by qua lified personn el. The door must be open. The supplied cables ar e 10 m or 20 m long; for oher lenght s, pl ease consult us ([...]

  • Page 49

    Conne cting the c ontro l-wi re cabl es > Co nnecti ng th e UPS un its i n para llel 34020846E N/AE - Page 49 1. Installation Connecti ng p arallel UPSs w ith SSC (st atic-switc h cabinet) This opera tion must be carried out by qualified personnel . The door must be open. The supplied cables are 10 m or 20 m long; the maximum total length must n[...]

  • Page 50

    Conne cting the co ntrol -wir e cable s > Connecting the UPS units in paral lel 34020846E N/AE - Page 50 1. Installation Connect the component s specific to the 2000 kV A light SSC Block diagram Connect t he customer curre nt sensors UPS cabinet (1) 2000 light SSC (2) Downstream coupling cabinet (3) Customer current sensors (4) This operatio n m[...]

  • Page 51

    Connecting the control-wi re cables > Connecting the UPS units in parallel > Connect the c omponents specific t o the 2000 kVA li gh t SSC 34020846E N/AE - Page 51 1. Installation Connecting customer switches For the installation to operate properly, the following must be respected: Customer switches Q4S ext, Q3BP ext and Q5N ext must be el e[...]

  • Page 52

    Conne cting the co ntrol -wir e cable s > Connecting the UPS units in paral lel 34020846E N/AE - Page 52 1. Installation Connect the SSC m aintenance c abinet Connecting a customer Q 5N Not valid for s ingle UPS or SSC cabinets. There are no auxiliary wire connections to be made on the SSC maintenance cabinet. For the inst allat ion to operate p[...]

  • Page 53

    Connect ing the control-w ire cables > 34020846E N/AE - Page 53 1. Installation Connecting the EPO function This opera tion must be carried out by qualified personnel . The door must be open. The moving door must be open. The cables (not supplied) must ha ve SELV insu lation and the maximum size is 2. 5 mm². To ensure sufficient isolation of co[...]

  • Page 54

    Conne cting t he cont rol-w ire c ables > 34020846E N/AE - Page 54 1. Installation Connecting the dry-contact communication card This operatio n must be ca rried out by qua lified personn el. The door must be open. The cables (not supplied) must have SELV insulation. To ensure sufficient isolation of control-wires (contact signal) cables, they m[...]

  • Page 55

    Coupli ng the 400 m m auxi liary cabi net > 34020846E N/AE - Page 55 1. Installation 1.11 Coupl ing the 40 0 mm au xiliary cabine t 1 - Remove the two inter-cabinet uprights located behind the 400 mm cabinet. 2 - Refit the rear panel on the 400 cabinet with the supplied screws 3 - Remove the side panel on t he 400 mm cabinet 4 - Unscrew the side[...]

  • Page 56

    Assembling and connecting the external battery cabinet > 34020846E N/AE - Page 56 1. Installation 1.12 Asse mbling and connect ing the external battery cabinet Assembling the empt y battery ca binet Mounting the battery circuit-b reaker kit Mounting the shelves Please contact our Sales department when selecting the battery circuit breaker. Only [...]

  • Page 57

    Assembli ng and connec ting the ex ternal bat tery cabinet > 34020846E N/AE - Page 57 1. Installation Connecting the power cables 4 - Connect the control-wire cables, ( See “Connect ing the control-wire cables”, page 58.) 5 - Secure the protective cover after connecting the batteries to the circuit breaker. This opera tion must be carried ou[...]

  • Page 58

    Assembling and connecting the external battery cabinet > 34020846E N/AE - Page 58 1. Installation Connecting the control-wire cables Connecting the battery ci rcuit-break er UPS cabinet This operatio n must be ca rried out by qua lified personn el. The UPS door must be open. The moving door of the UPS mus t be open. The cables (not supplied) m u[...]

  • Page 59

    Assembli ng and connec ting the ex ternal bat tery cabinet > 34020846E N/AE - Page 59 1. Installation Connecting th e battery temperature se nsor UPS cab inet This opera tion must be carried out by qualified personnel . The UPS door must be open. The moving door of the UPS must be open. The cables (not supplied) must be sh ield ed , twis ted -pa[...]

  • Page 60

    34020846E N/AE - Page 60 Connecting a sensor to a n umber of UPS cabinets 1 - Connect the UPSs to the temper ature sensor in the auxiliary cabinet as per the diagram opposite (cables not supplied). 2 - Tie down the cable as shown in the UPS cabinet diagram. The sensor may be located in a battery cabinet or i n a battery room for batteries on racks.[...]

  • Page 61

    Assem bling 2000 kV A SSC s > 34020846E N/AE - Page 61 2. Appendices 2. Appendices 2.1 Assemb ling 200 0 kVA SSCs 2.2 IP 32 option Refer to the "IP 3 2" manual no. 3460028300 for more details on this option 1 - Place t he cabinets in their d efinitive position 2 - Adjust the front f eet to ensure the cabinets are ve rtical and the door[...]

  • Page 62

    Elec trical charac terist ics > 34020846E N/AE - Page 62 2. Appendices 2.3 Ele ctri cal ch ara cterist ics Selection o f protect ion devices UPS short-circuit current with inverter coupled and bypass AC source out of tolerances: Line-c urrent val ues: When sizing t he upstream circu it breakers, the p arameters below must be tak en into account:[...]

  • Page 63

    Elec trical charac terist ics > 34020846E N/AE - Page 63 2. Appendices Permissible UPS overloads as a function of time NORMAL mode operation Byp ass AC mode or SSC op eration I/In 2,2 2 1,8 1,6 1,4 1,2 1 10 4 10 1 0,1 t (s) 10 5 10 3 10 2 600 20°C 30°C 35°C 40°C 10 30 I/In 2,2 2 1,8 1,6 1,4 1,2 1 10 4 10 1 0,1 t (s) 10 5 10 3 10 2 600 10 30[...]

  • Page 64

    Genera l characteris tics of MG E™ Gala xy™ 7000 UPS s > 34020846E N/AE - Page 64 2. Appendices 2.4 G eneral cha ract eristic s of MGE™ Galax y™ 700 0 UPSs UPS p ower in kVA 160 200 250 300 400 500 Nor ma l AC in put Number of conductors 3 phases Reference voltage at Pn 380 V to 415 V Reference frequency 45 Hz to 66 Hz THDI Typically 3% [...]

  • Page 65

    General charac teristics of MGE™ Galaxy™ 7 000 UPSs > 34020846E N/AE - Page 65 2. Appendices Batte ry ch aract eris tics Sealed lead-acid battery V ented lead-acid battery Ni- Cd battery Min/max number of cells 264/ 288 264/288 428/468 Floating voltage per cell 2.27V 2.2V 1.4V Min/max floating voltage 600V / 654V 581V / 634V 600V / 655V Min [...]

  • Page 66

    Glossary > 34020846E N/AE - Page 66 2. Appendices 2.5 G lossary Backup time Time that the c onnected loads can operat e on battery power. Bypass AC source Source supplying the bypass line.The load can be transferred to the bypass line if an overload occurs on t he UPS output, f or maintenanc e or in the event of a malfunction. Fin UPS input freq[...]

  • Page 67

    Glo ssar y > 34020846E N/AE - Page 67 2. Appendices[...]

  • Page 68

    34020846 EN /AE[...]