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APC MGE Galaxy 3500 40kVA 400V, Start-Up 5X8 manual

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Table of contents for the manual

  • Page 1

    Quick Reference MGE™ Galaxy™ 3500 Series 10-40 kV A 380/400/ 415 V 3:3 15-40 kV A 380/400/415 V 3:1[...]

  • Page 2

    [...]

  • Page 3

    Content s MGE Gala xy 3500 10 -40 kVA 3 80/400/415 V Quick Re ference i Product Overview...... ................ ............... ................ ....... 1 UPS for up to 2 b attery modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 UPS for up to 4 b attery modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Features . . [...]

  • Page 4

    MGE Gala xy 3500 10 -40 kVA 3 80/400/415 V Quick Re ference ii Batteries ........... ......... ................ ............... ............. ......... 11 Specific ations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Efficienc y DC to AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 5

    MGE Gala xy 3500 10 -40 kVA 3 80/400/415 V Quick Re ference iii Cables ................ ............ .......... ......... ............ .......... ........ 22 Recommende d Cable Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 380 V, 40 0 V, and 415 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 38[...]

  • Page 6

    MGE Gala xy 3500 10 -40 kVA 3 80/400/415 V Quick Re ference iv Empty Cabinet for Transformer - floor-mount . . . . . . . . . . . . . . . . . 31 Parallel Capabil ities.............. ................ ............ .......... ... 32 Communication cable s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 Schematic of the PBus cab[...]

  • Page 7

    1 MGE Ga laxy 3500 10-40 kVA 380/400/4 15 V Quick Reference Product Overview The MGE Galaxy 3 500 UPS is availabl e in the f ollowing models : UPS for up to 2 b attery modu les • MGE Galaxy 3500 10 kV A 400 V • MGE Galaxy 3500 15 kV A 400 V • MGE Galaxy 3500 15 kV A 400 V 3:1 • MGE Galaxy 3500 20 kV A 400 V • MGE Galaxy 3500 20 kV A 400 V[...]

  • Page 8

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 2 Serviceability • Batter ies that can be r eplaced by quali fied per sonnel: Increa ses avail ability by allowing qualif ied personne l to perform upgr ades and replace m ent of t he batte ries red ucing the Mean T ime T o Repair (MTTR) • Automatic self-test: Periodic battery s elf-te[...]

  • Page 9

    3 MGE Ga laxy 3500 10-40 kVA 380/400/4 15 V Quick Reference Default Settings System settings (only updated when in load disconnect) Default s ettin g Nominal output vol tage (ph-p h) 380/400 /415 V Frequency 50 Hz Frequenc y self-detec t mode Auto Frequenc y range ±10 Hz Frequency slew rat e 1 Hz/ s Gener ator charge pe rcenta ge 100% Cycli c char[...]

  • Page 10

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 4 AC Input S pecifications 380 V , 400 V , and 415 V 380 V , 400 V , and 415 V 3:1 Input Power Fac t or 10 kV A 15 kV A 20 kV A 30 kV A 40 kV A 380 V 400 V 415 V 380 V 400 V 415 V 38 0 V 40 0 V 415 V 380 V 400 V 415 V 380 V 400 V 415 V Connec tion type 5-wire (3PH + N + PE) Input fre quenc[...]

  • Page 11

    5 MGE Ga laxy 3500 10-40 kVA 380/400/4 15 V Quick Reference AC Outpu t S pecifications 380 V , 400 V , and 415 V 380 V , 400 V , and 415 V 3:1 10 kV A 15 kV A 20 kV A 30 kV A 40 kV A 380 V 400 V 415 V 380 V 400 V 415 V 380 V 400 V 41 5 V 380 V 400 V 415 V 380 V 400 V 415 V Connec tion t ype 5-wire (3 PH + N + PE) Output ca pacity 150% for 1 min ute[...]

  • Page 12

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 6 Efficiency Note: The bel ow figures are for t he 3:3 version on ly . Note: Low line is 348 V and high line is 452 V (+/- 13%). Efficiency Curves System 25% load 50% load 75% load 100% loa d 10 kV A 400 V 91.9 94.4 94.7 94 .5 15 kV A 400 V 93.2 9 5.4 95.7 95 .7 20 kV A 400 V 94.4 9 5.7 95[...]

  • Page 13

    7 MGE Ga laxy 3500 10-40 kVA 380/400/4 15 V Quick Reference 80, 0 82, 0 84, 0 86, 0 88, 0 90, 0 92, 0 94, 0 96, 0 98, 0 02 0 4 0 6 0 8 0 1 0 0 Load [% ] E ffi c i en cy [% ] Low li ne v ol t age N omina l line v oltage High l i ne v ol t age B at t ery operat i on 20 kV A 400 V 30 kV A 400 V 40 kV A 400 V 80,0 82,0 84,0 86,0 88,0 90,0 92,0 94,0 96,[...]

  • Page 14

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 8 Derating due to Load Power Fac tor 0.25 kW C o s f = 0 . 8 C o s f = 0 . 7 C o s f =0 . 6 C o s f = 0 . 5 C o s f = 0 . 8 C o s f = 0 . 7 C o s f = 0 . 6 C o s f = 0 . 5 kVAr -0.2 0.50 0.75 1.00 -0.4 -0.6 -0.8 -1.0 1.0 0.8 0.6 0. 4 0. 2 0 kVAr LEADING LAGGING[...]

  • Page 15

    9 MGE Ga laxy 3500 10-40 kVA 380/400/4 15 V Quick Reference Environment al General T emperatur e • Operating 0-40º C • Sto rage with batteries -15-45º C • Sto rage without batter ies -30-70º C Humidi ty • Operating 0-95 %, non-condensing • Sto rage 0-95%, non -condensing Elevat ion • Operati ng 0-1000 m: 100% load 1000-15 00 m: 95% l[...]

  • Page 16

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 10 Heat Dissip ation 380 V , 400 V , and 415 V 380 V , 400 V , and 415 V 3:1 10 kV A 15 kV A 20 kV A 30 kV A 40 kV A Batt eries fully ch arged Batteri es charging Batter ies full y charged Batt eries char ging Batt eries full y charged Batter ies charging Batte ries fully c harged Batte ri[...]

  • Page 17

    11 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference Batteries S pecifications Efficiency DC t o AC 380 V , 400 V , and 415 V 380 V , 400 V , and 415 V 3:1 10-40 kV A 380/400/ 415 V Ty p e V R L A Nominal voltage (VDC) +/- 192 Float vo ltage (VD C) +/- 219 End o f discharge v oltage (V DC) +/- 154 Batter y curre nt (a t full l o ad) 87.9 A[...]

  • Page 18

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 12 Battery Run-Times (Mi nutes ) - A PC Bat tery Solution Note: “# of battery shelves ” indicat es the total number of populated bat t ery shelv es in the UPS and Batt ery Enclosure. 10 kV A 400 V typical performances Load kV A # of battery shelves 12468 1 0 1 1 18 56 24 14 9 6 2 276 1[...]

  • Page 19

    13 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference 15 kV A 400 V typical performances Load kV A # of battery shelves 1369 1 2 1 5 1 n .a. n.a. n .a. n.a. n .a. n.a. 2 260 82 3 6 21 1 4 10 3 425 136 6 0 36 2 5 18 4 602 193 8 7 53 3 7 27 5 788 253 114 70 49 37 6 982 316 1 43 88 6 2 47 7 1 182 381 173 107 75 57 8 1388 448 204 126 8 9 68 9 1[...]

  • Page 20

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 14 20 kV A 400 V typical performances Load kV A # of battery shelves 2 4 8 1 21 62 0 1 n .a. n.a. n .a. n.a. n .a. n.a. 2 129 59 2 5 14 9 6 3 212 98 4 2 25 1 7 12 4 300 139 6 1 37 2 5 18 5 394 183 8 1 49 3 4 25 6 491 229 1 02 62 4 3 32 7 591 276 1 23 75 5 3 40 8 695 325 1 45 89 6 3 47 9 80[...]

  • Page 21

    15 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference 30 kV A 400 V typical performances Load kV A # of battery shelves 2 6 12 18 24 30 1 n .a. n.a. n .a. n.a. n .a. n.a. 2 n .a. n.a. n .a. n.a. n .a. n.a. 3 195 58 2 5 14 9 6 4 276 84 3 6 21 1 4 10 5 362 1 11 48 29 1 9 14 6 452 139 6 1 37 2 5 18 7 544 168 7 4 45 3 1 23 8 639 198 8 8 53 3 7 [...]

  • Page 22

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 16 40 kV A 400 V typical performances Load kV A # of battery shelves 4 8 16 24 32 40 1 n .a. n.a. n .a. n.a. n .a. n.a. 2 n .a. n.a. n .a. n.a. n .a. n.a. 3 n .a. n.a. n .a. n.a. n .a. n.a. 4 133 60 2 5 14 9 6 5 175 79 3 4 19 1 3 9 6 219 99 4 3 25 1 7 12 7 264 120 5 2 31 2 1 15 8 3 1 1 1 4[...]

  • Page 23

    17 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference Battery Run- Times - Non-Modula r Batter ies • The be low battery r un-times are bas ed on high qu ality batter ies from ap proved manufact urers • The run- times are based on high rate batt eries des igned for UPS systems • The run- times are intend ed as a guide only , and APC di[...]

  • Page 24

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 18 20 kV A 30 kV A 40 kV A Battery Ah Load % 20 hr rate Ah Approx. equivalent 10 hr rate Ah 40 50 60 70 8 0 90 10 0 15 14 26 19 15 12 10 8 7 20 19 39 29 23 18 15 13 11 24 22 49 37 29 24 20 17 14 30 28 65 49 39 32 27 23 20 38 35 88 67 53 44 37 31 27 50 47 123 94 75 62 5 2 45 39 65 60 170 13[...]

  • Page 25

    19 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference Battery Disch arge Curre nt 380 V , 400 V , and 415 V End of Dischar ge V olt age 10 kV A 15 kV A 20 kV A 30 kV A 40 kV A I b at @ V bat nominal , 100% loa d 22 33 44 66 88 I b at @ V bat min, 100% load 28 41 55 83 110 I b at @ V bat min, 150% lo ad 40 62 83 125 166 1.6 0 Volts pe r Cell[...]

  • Page 26

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 20 AC Byp ass S pecifications 380 V , 400 V , and 415 V 380 V , 400 V , and 415 V 3:1 10 kV A 15 kV A 20 kV A 30 kV A 40 kV A 380 V 400 V 415 V 380 V 400 V 415 V 38 0 V 400 V 415 V 380 V 400 V 415 V 380 V 400 V 4 15 V Connec tion type 5-wire (3PH + N + PE) Input fre quency (Hz ) 40-70 Nom [...]

  • Page 27

    21 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference Physical Dimensions W eight s 380 V , 400 V , and 415 V 380 V , 400 V , and 415 V 3:1 XR battery en closure w eights * The tot al weight of the X R batte r y enclosu re includin g the separ ate batt ery packa ge. Enclosure net dimensions mm (in) Height 1499 (59) Depth - excl usive of the[...]

  • Page 28

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 22 Cables Recommended Cable Sizes Note: Refer to IEC 6 0364-5-52 f or instal lation meth ods. The re commended cable sizes are f or insta llation me thod B2 and ba sed on an en vironment with an a mbient tempe rature of 30° C. Note: T emperature ratings of conductors : 70°C. Use only cop[...]

  • Page 29

    23 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference Fuses and Breakers Single utility/ma ins syste m Dual utility /mains syste m Q1: Utility input Q3: Manual Bypass Q2: UPS output MBS: Mechanical bypass switch Q1: UPS i nput Q5: S tatic bypass input Q2: UPS output Q3: Manual bypass MBS: Mechanical bypass switch[...]

  • Page 30

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 24 Parallel Sy stem Fuse and Br eaker Sizes 380 V , 400 V , and 415 V 380 V , 400 V , and 415 V 3:1 Q1: Utility input Q4: System output Q2: UPS output Q5 : Static byp ass input Q3: Manual bypas s 10 kV A 15 kV A 20 kV A 30 kV A 40 kV A Mains input Q1 ( A) 1 16 25 35 50 6 3 B y p a s s i n [...]

  • Page 31

    25 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference 380 V , 400 V , and 415 V Parallel system with up to three UPS unit s Note: It is not possible to ru n the 3:1 version in parallel. Q3 and Q 4 in capacity sys tems . Q3 and Q4 in re dundant systems ( n +1). Units in para llel 10 kV A 15 kV A 20 kV A 30 kV A 40 kV A 2 35 A 50 A 63 A 100 A[...]

  • Page 32

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 26 Minimum Breaker Settings 380 V , 400 V , and 415 V 380 V , 400 V , and 415 V 3:1 Duration 800% ov erload bypass operatio n 150% over l oad normal/battery operation 125% overload normal/battery operation Contin uously 500 ms 60 s 10 min. 10 kV A Mains input - 1 - - 16.4 A Bypass input 12[...]

  • Page 33

    27 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference Communication and Management Network Man agement Card The syste m is equipped with one network manage ment card f or remote m onitor ing and cont rol of a n indivi dual UPS by con necting it direct ly to the network. Netw ork M an agem ent C ard[...]

  • Page 34

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 28 Input and Output Cont act s Pin connections J106 (U PS) Pin connect ions J106 (UPS) 8) Exernal char ging control return 7) External con trol of char ging 6) Q3 active return 5) Q3 active 4) Battery measuremen t s upply* 3) Battery unit quantity* 2) Max. bat tery temperat ure* 1) Battery[...]

  • Page 35

    29 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference EPO Pin connections J108 Pin connecti ons J108 1) Norma lly open EPO 2) Norma lly open EPO ret urn 3) Norma lly closed EPO 4) Norma lly closed EPO return 5) +2 4 V SEL V supp ly 6) SEL V ground J108 1: Dry Conta cts Normally Open J108 EPO circui t J108 EPO circui t J108 EPO cir cuit 2: +[...]

  • Page 36

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 30 Compliance Regulatory Approvals Directives fo r CE m arking 89/336/ EDC 73/237/ EEC Safety EN/IE C62040-1-1 UL1778 EMC EN50091 -2/IEC62 040-2 FCC15A Performa nce EN/IE C62040-3 Electr omagnetic co mpatibilit y (EMC) EN/IE C 61000-4-2 le vel 3, perfor mance crit eria A EN/IE C 61000-4-3 [...]

  • Page 37

    31 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference Options Parallel MBP - wall-mount • For a li ne-up-and-match solution with up to t hree UPS uni ts in parallel • T wo versi ons for 1 0-20 kV A and 30-40 kV A UPS unit s • T wo ratings : 60 kV A and 120 kV A • T op or bott om cable entry • Includi ng three communicat ion board [...]

  • Page 38

    MGE Gala xy 3500 10 -40 kVA 380/4 00/415 V Quick Re ference 32 Parallel Cap abilities Up to four UPS units ca n be connec ted in parallel vi a the Parallel Communi cation Ki t. Communication c ables Schematic of the PBus cab les layout Note: If the conf igurati on consists o f only two UPSs, the t erminator s must be i nstalled in UPS 2. W ith thre[...]

  • Page 39

    33 MGE Galax y 3500 10-4 0 kVA 38 0/400/415 V Quick Reference Overview of Po wer Connections The below d iagrams shows a p arallel sy stem with three UPS u nits and XR Battery Enclosure s .[...]

  • Page 40

    10/2009 990-3661-001 *990-3661-001* APC W orldwide Customer Support Customer s upport for this or any oth er APC product i s availab le at no c harg e in any of the following ways : • V isit th e APC W eb site to access docume nts in t he APC Knowledge Ba se and to submit cu stomer support requests. – www .apc.com (Corpora te Headquar ters) Con[...]