English dropdown-ico

Bakers Pride Oven DRG-40 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Bakers Pride Oven DRG-40, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Bakers Pride Oven DRG-40 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Bakers Pride Oven DRG-40. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Bakers Pride Oven DRG-40 should contain:
- informations concerning technical data of Bakers Pride Oven DRG-40
- name of the manufacturer and a year of construction of the Bakers Pride Oven DRG-40 item
- rules of operation, control and maintenance of the Bakers Pride Oven DRG-40 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Bakers Pride Oven DRG-40 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Bakers Pride Oven DRG-40, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Bakers Pride Oven service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Bakers Pride Oven DRG-40.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Bakers Pride Oven DRG-40 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Gas Rotisserie Oven MODEL DRG-40 Installation and Operation Manual Serial Numbers 120170 and Higher[...]

  • Page 2

    Warranty Information LIMITED ONE YEAR WARRANTY BKI (The "Company") warrants to the origin al purc haser that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this wa rranty must be receiv ed by the Company within ONE YEAR from the date of in[...]

  • Page 3

    Gas Rotisserie Oven Table of Contents 1 T able of Content s Table of Contents .............................................................................................................. ...................................... 1 Introduc tion ..........................................................................................................[...]

  • Page 4

    Gas Rotisserie Oven Introduction 2 Introduction Your DRG-40 is a computer cont rolle d gas fired rotisse rie oven. It utilizes a double revolving rotor system to ensure even product cooking. The unit contains a single stage coo k and hold computer with 5 custo miza ble cook programs. Electrical controls are provided for powe ring the unit, turning [...]

  • Page 5

    Gas Rotisserie Oven Introduction 3 Safe Work Practices Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot racks or touching any hot metal surface. If you lose or damage your mitts, you can b u y new ones at your local restaurant equipment supply store or from your local BKI Distribut or. Always wear non-sk[...]

  • Page 6

    Gas Rotisserie Oven Introduction 4 Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your e quipment. Keep all safety labels clean and in good conditio n. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit. If you need [...]

  • Page 7

    Gas Rotisserie Oven Introduction 5 Do Not Smoke Near The Oven This oven uses combustible fuels to operate. Smokin g near this oven could possibly cause a fire. Do not allow anyone to sm oke n ear this oven.[...]

  • Page 8

    Gas Rotisserie Oven Introduction 6 Safety Labels[...]

  • Page 9

    Gas Rotisserie Oven Introduction 7[...]

  • Page 10

    Gas Rotisserie Oven Operation 8 Operation Controls and Indicators Refer to the figure and table below for a n expl anatio n of the oven’s controls and indicators.[...]

  • Page 11

    Gas Rotisserie Oven Operation 9 Item # Description Function 1 HEAT ON LED Illuminates to indicate that the top burners are on. It cuts off only when the temperature is reached. 2 TIME/TEMP Display Shows time/temperature and other messages d uring operation. 3 Program LEDs (1-5) Illuminates to represent the program selected. 4 Function Buttons ITEM [...]

  • Page 12

    Gas Rotisserie Oven Operation 10 Controller Operation The DRG-40 contains a sin gle-stage cook and hold timer /temperature controller that has 5 co ok programs and 5 modes of operation. This section explain s the ope ratin g modes and programm ing of the controller. Modes Ready Mode This mode is used to inform the operator that t he oven temperatur[...]

  • Page 13

    Gas Rotisserie Oven Operation 11 If a cycle is changed during a timed cook or hol d cycl e and t he time is set for a value that is less than the elapsed time for the current cycle, the cycle will be com pleted when the review mode is exited. If the cycle in progress goes into audible alert while in review mode, the controller will exit review mode[...]

  • Page 14

    Gas Rotisserie Oven Operation 12 Cooking 1. Place the POWER switch, LIGHTS switch, and ROTOR switch located on the front panel in t he “ON” position. The controller will automatically load the settings from the last program selecte d and b egin regulating to the cook or hold te mperature. Typically, the oven temper ature is too cool u pon p owe[...]

  • Page 15

    Gas Rotisserie Oven Operation 13 Probe (Thermocouple) Diagnostics If the probe (therm ocouple inside the oven) stops working, the cont roller will cancel the cooking cycle, an audible alert will sound, and the display will show “ PROB ”. Operation After Gas or Power Outage The oven will shut off automatically if the gas supply is interrupted or[...]

  • Page 16

    Gas Rotisserie Oven Installation 14 Inst allation Inspection for Shipping Damage It is the owners’ responsibility to file all freight claims with the delivering truck lin e. Inspect all cartons and crates for damage as soon as they arrive. If damage to ca rtons or crates is found, or if a shortage is found, note this on the bill of lading (all co[...]

  • Page 17

    Gas Rotisserie Oven Installation 15 • Make sure a restraining de vice is used that complies with the Standard for Commercial Gas Ranges, ANSI Z83.11/CGA 1.8 (such as BKI part number FT02 79) to guard against transmissi on of strain to the connecto r. • The drain on the DRG-40 is a ¾” ball valve. Under NO circumstances, sho uld this valve be [...]

  • Page 18

    Gas Rotisserie Oven Installation 16 If you are unable to do this, drill a small ¼” hole throu gh the ba ck flange of the shelf, then follow the restraining device ma n ufacturer instru ctions to finish the installation. Use appliance connectors and quick-di sconnect dev ices that are in compliance with the applicable ANSI and CSA standard s. 2. [...]

  • Page 19

    Gas Rotisserie Oven Maintenance 17 Maintenance The restraining device must always be c onnected when the appliance i s in service. Disconnect for movement, such a s servicing or cleaning. Re con nect the restraint when oven has been returned to its normal po sition. Failure to remove power from this unit bef ore performing maintenance may cause sev[...]

  • Page 20

    Gas Rotisserie Oven Maintenance 18 2. Turn off all switches and controls and let the oven cool. 3. Drain and dispose of the re ndering s from bottom of oven. 4. Remove all food products from the unit. Remove V-sp its, meat baskets and meat forks from the unit and place them in a large sink to soa k in hot clea ning solution ( BKI Cleaner). 5. Remov[...]

  • Page 21

    Gas Rotisserie Oven Maintenance 19 B C • Place the rotor shaft in a large sink.[...]

  • Page 22

    Gas Rotisserie Oven Maintenance 20 • If using a dual rotor shaft, loosen the center spinner hub. Remove the center rotor from the shaft and pla ce in l arge sink. A B CENTER SPINNER HUB[...]

  • Page 23

    Gas Rotisserie Oven Maintenance 21 • Pull drive rotor away from the oven wall to dise ngage drive hub (on rotor) from the drive shaft and place in sink. A B C[...]

  • Page 24

    Gas Rotisserie Oven Maintenance 22 • Pull passive rotor away from the oven wall to dise ngage drive hub (on rotor) fro m the drive shaft and place in sink. A B C[...]

  • Page 25

    Gas Rotisserie Oven Maintenance 23 6. Place the Rotor System components in a large sin k to soak in hot cleaning solution. Clea n the rotors with warm water, a sponge and BKI Cleane r. Wipe dry with a clean cloth. 7. Clean the outside and insid e of the rotisserie oven with warm water, a sponge and an app roved cleaner which is authorized for use o[...]

  • Page 26

    Gas Rotisserie Oven Maintenance 24 Troubleshooting Problem Cause Possible Solution Unit will not turn on. Power to unit is not on. Problem with building power panel, circuit breaker or fuse. Check circuit breake r or fu ses at building power panel. Power cord may not be plugged into outlet. Plug cord into outlet. Blown fuse. Contact an authorized B[...]

  • Page 27

    Gas Rotisserie Oven Appendix A 25 Appendix A Gas Control Valve Instructions[...]

  • Page 28

    ® U.S. Regi stered T rademar k Copyright © 1999 Honeywe ll Inc. • All Rights Reserved INSTALLATION INSTRUCTIONS 69-1226-2 VR8105, VR8205, and VR8305 Direct Ignition Combination Gas Controls APPLICATION These direct ig nition gas controls a re used in gas -fired applian ces with up to 415 ft 3 /hr . capacity at 1 in. wc pressure drop (8.5 m 3 /h[...]

  • Page 29

    VR8105, VR8205, AND VR8305 DI RECT IGNITION COMBINATION GAS CONTROLS 69-1226—2 2 SPECIFICATIONS Body Patter n: S traight through; se e T able 1 for inlet and outlet size. Electrical Ratin gs: V oltage and Frequency: 24 Vac, 60 Hz. Current Draw: 0.5A wit h both o perators energiz ed. Cap acity: Se e T abl e 1. Conversion : Use conver sion fac tors[...]

  • Page 30

    VR8105, VR8205, AND VR8305 DIRECT IGNITION COM BINATION GAS CONTROLS 3 69-1226—2 T able 6 shows additiona l specifications for th e CE-only models. T able 6. VR8205A,H/VR830 5A,H CE Models. CAUTION Equipment Damag e Hazard. Improper use c an damage equip ment. Read the instru ctions before use. This control must be installed in acco rdance with t[...]

  • Page 31

    VR8105, VR8205, AND VR8305 DI RECT IGNITION COMBINATION GAS CONTROLS 69-1226—2 4 CAUTION Equipment Damage. Can burn out val ve coil termina ls. Never apply a ju mper across (o r short) the valve coil te rminals , even t emporari ly . Follow th e applian ce manufact urers inst ructions i f available; otherwise use these instructio ns as a guide. I[...]

  • Page 32

    VR8105, VR8205, AND VR8305 DIRECT IGNITION COM BINATION GAS CONTROLS 5 69-1226—2 Complete the instr uctions below for installing the piping, inst alling th e control , connect ing the pi lot gas tubi ng and the wiring. Make su re the leak test yo u perform on the control after c ompleti ng the inst allation include s leak testin g the adapte rs a[...]

  • Page 33

    VR8105, VR8205, AND VR8305 DI RECT IGNITION COMBINATION GAS CONTROLS 69-1226—2 6 Fig. 5. Proper u se of wrench on ga s control with a nd without fl anges. Fig. 6. T op view of ga s control. Wiring Follow the wiring instructions furnishe d by the appliance manufact urer , if availa ble, or u se the ge neral in structi ons provided below. When thes[...]

  • Page 34

    VR8105, VR8205, AND VR8305 DIRECT IGNITION COM BINATION GAS CONTROLS 7 69-1226—2 Fig. 7. T ypical wiring conn ections f or 24 volt control in S87 Direct Ignition System. Fig. 8. T ypical wiring co nnections w ith 24 vo lt control in S89 Direct Ignition System. STARTUP AND CHEC KOUT WARNING Fire or Explosi on Hazard. Can cause prope rty damage, se[...]

  • Page 35

    VR8105, VR8205, AND VR8305 DI RECT IGNITION COMBINATION GAS CONTROLS 69-1226—2 8 Check and Adjust Gas Input and Burner Ignition IMPORTANT 1. Do not exceed input rating stampe d on applianc e nameplat e, or manuf acturer’s recommend ed burner orifice pr essure fo r size orifice( s) used. M ake cert ain prim ary air su pply to main bu rner is pr [...]

  • Page 36

    VR8105, VR8205, AND VR8305 DIRECT IGNITION COM BINATION GAS CONTROLS 9 69-1226—2 4. With main bur ner operating, c heck the gas contr ol flow rate us ing the mete r clocking met hod or check pressure using a manometer connected to the outlet pressur e tap on the gas contr ol. See Fig. 6. 5. If necessary , adjust the h igh pressure regu lator to m[...]

  • Page 37

    VR8105, VR8205, AND VR8305 DI RECT IGNITION COMBINATION GAS CONTROLS 69-1226—2 1 0 T able 9. Pressure Regulator Specifica tion Pressure s (kPa). a Low Fire settin g range for VR830 5Q 1/2 in. by 1/2 in . and 1/2 in. by 3 /4 in. is 0.37 to 0.7 5 kPa. Check Safety Shutdown Performance WARNING Fire or Explosi on Hazard. Can cause prope rty damage, s[...]

  • Page 38

    VR8105, VR8205, AND VR8305 DIRECT IGNITION COM BINATION GAS CONTROLS 1 1 69-1 226—2 CAUTION Equipment Damage. Can burn out val ve coil termina ls. Never apply a ju mper across (o r short) the valve coil te rminals , even t emporari ly . After s ervicing , verify pr oper syste m operatio n. If Main Burner Does Not Come On With Call For Heat 1. Con[...]

  • Page 39

    69-1226—2 G .R. Rev . 11-99 www .honeywell.com Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers. Automation and Control Solu tions Honeywell Intern ational Inc. Honeywell Limite d-Honeywell Limit ée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55 422 Scarborough, Ontar io M1V 4Z9 69-1226-2.fm [...]

  • Page 40

    P.O. Box 80400, Simpsonvill e, S.C. 29680-0400, USA http://www.bkideas.co m Made and printed in t he U.S.A LI0175/0807[...]