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Bakers Pride Oven LGF-F manual

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Table of contents for the manual

  • Page 1

    Gas Pressure Fryer MODELS LGF, LGF-F, & LGF-FC Service Manual Serial Numbers 137733 and higher[...]

  • Page 2

    Warranty Information LIMITED ONE YEAR WARRANTY BKI (The "Company") warrants to the original purchaser that at time of shipment from the Com pany factory, this equipment will be fre e from defect in materials and workmanship. Written notice of a claim under this warranty must be received by the Com pany within ONE YEAR from the date of ins[...]

  • Page 3

    Gas Pressure Fryer Table of Contents 1 T able of Content s Table of Contents .............................................................................................................. ...................................... 1 Introduc tion ...........................................................................................................[...]

  • Page 4

    Gas Pressure Fryer Introduction 2 Introduction The LGF Pressure Fryer is compact, attractive and functional in design. It is constructed of a stainle ss steel fryer pot for cleaning ease. Exclusive BKI pat ented feature s and safety devices offe r flexibility, efficiency and reliability plus PERFECTION IN PRESSURE FRYING! The BKI name and trademark[...]

  • Page 5

    Gas Pressure Fryer Introduction 3 Specific Precautions Lids for LGF Pressure Fryers ma nufactured prior to May 27, 1980 (or units with serial numbers lower than 3613 ) co uld be manually opened while under pressure resulting in serious injury or death. If you have one of these units, please conta ct the BKI Technical Services Departm ent toll-free [...]

  • Page 6

    Gas Pressure Fryer Introduction 4 Safe Work Practices Do Not Store Or Use Anything Flammable Near The Fryer Your pressure fryer is powered by ei ther natural gas o r LP gas. Do not store or use gasoline or an y flammable liquid s or vapors near this or any other appliance. Flammable material s will burn easily. Letting any flammable liquid or vapor[...]

  • Page 7

    Gas Pressure Fryer Introduction 5 Keep The Floor Around Your Fryer Clean Of Shortening Make sure to keep the floor around your fryer clean of shortening and other liquids. Serious injury can o ccur if you slip near your fryer. You could be burned by hot shortening that splash es out of the fryer or by falling against the hot metal of the fryer. Kee[...]

  • Page 8

    Gas Pressure Fryer Introduction 6 Always Make Sure The Lid Hook Is Latched When Closing The Fryer To make sure the lid hook is latched properly, pre ss down the lid until the hook snaps shut. Hot short ening and steam can esca pe if the lid hook is not latched properly. You could be burned. Always Tighten The Spin Handle When Closing The Fryer Hot [...]

  • Page 9

    Gas Pressure Fryer Introduction 7 Keep Away From The Vent Hot steam escapes from the vent continuously whe n you are u sing your fryer. You could be burned if y ou get too close to the vent. Keep this manual with the Equipment This manual is an important part of your equipm ent. Always keep it near for easy ac ce ss. If you need to replace this man[...]

  • Page 10

    Gas Pressure Fryer Introduction 8 Be Prepared for Emergencies Be prepared for fires, injuries, or oth er emergencies. Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-pound Type BC fire extinguish er and keep it within 25 feet of your equipment. Keep emergency numbers for doct ors, ambulance services, hospita ls, a[...]

  • Page 11

    Gas Pressure Fryer Introduction 9 Safety Labels[...]

  • Page 12

    Gas Pressure Fryer Introduction 10[...]

  • Page 13

    Gas Pressure Fryer Installation 11 Inst allation For installation information, refer to Gas Pressure Fryer, MODELS LGF, LGF -F, & LGF-F C, Installation and Operation Manual LI0101 .[...]

  • Page 14

    Gas Pressure Fryer Operation 12 Operation Controls and Indicators Refer to the figure and table below for a n expl anatio n of the fryer’s controls and indicators.[...]

  • Page 15

    Gas Pressure Fryer Operation 13 Item Description Function 1 Pressure Gauge Indicates the pressure inside the pot. 2 Spin Handle Used to tighten the lid to the pot once it is latched. 3 Pop Safety Valve lever Used to release pressure periodically to prevent the seat from sticking. 4 Computer Used to set and activate product programs. 5 Rocker Switch[...]

  • Page 16

    Gas Pressure Fryer Operation 14 Item Description Function 8 A, B, C, D preset buttons These buttons are used to save and recall pre set cycl e and ala rm times, saving operator time and minimizing error when ch ang ing interval cycle times and alarm times. To save the current interval and alarm times into one of the preset locations, press and ho l[...]

  • Page 17

    Gas Pressure Fryer Operation 15 Care of the Shortening Solid shortening should always be retu rn ed to the filter vat while in the liquid state. If this is not done, it will have to be heated to a liquid state. When using solid shorteni ng, the fryer must be equipped with a pump heater. After filtering with solid shortening, the filter lines must b[...]

  • Page 18

    Gas Pressure Fryer Operation 16 The LGF/LGF-F fryer has a maximum tempe rature setting of 375º F (190º C). Do not use oil/shortening with a flashp oint less than 554º F (290º C) Use only high-quality shortening that has low moi sture content, a high smoke point and no additives. 3. Place the gas control ON/OFF switch in t he ON position. 4. The[...]

  • Page 19

    Gas Pressure Fryer Operation 17 2. When frying chicken, connect the basket handle an d lo wer the basket into the shortening in the fryer pot. Hot shortening may splash out of the pot ca using seve re injury when dropping ch icken into pot. Carefully drop pieces of chicken into pot to prevent shorte ning spla shes. 3. Carefully drop the chicken in [...]

  • Page 20

    Gas Pressure Fryer Operation 18 LGF-FC Operation System Progra mmi ng Use the following figure and table to set opt ions that apply to each produ ct programs. Figure 1. System Programming Sequen ce[...]

  • Page 21

    Gas Pressure Fryer Operation 19 Table 1. System Program m ing Procedure STEP ACTION DISPLAY COMMENTS 1 Press the FILTER/OFF/FRY switch to FRY . LOW 2 Press PROG on the keypad. PROGRAM CODE 3 Input 1712 and ENTER. PROGRAM SYSTEM 4 Press ENTER. PROGRAM DEGREES ° F This command allows you to choose the temperature scale option you want to use. The di[...]

  • Page 22

    Gas Pressure Fryer Operation 20 Product Programming Use the following figure and table to set a maximum of eight produ ct prog ram s. The product programs must be set before cooking can be gin. Figure 2. Product Program m ing Sequence[...]

  • Page 23

    Gas Pressure Fryer Operation 21 Table 2. Product Programm ing Procedure STEP ACTION DISPLAY COMMENTS 1 Press the FILTER/OFF/FRY switch to FRY . LOW 2 Press PROG on the keypad. PROGRAM CODE 3 Input 1724 and press E NT E R. PROGRAM PRODUCT # 4 Select the program product number (1-8). PROGRAM PRODUCT X X refers to the program number you selected. 5 Pr[...]

  • Page 24

    Gas Pressure Fryer Operation 22 STEP ACTION DISPLAY COMMENTS 13 Repeat steps 5-12 when programming stage s 2, 3, 4 and 5 for Electric and Gas appl iance types. Repeat steps 5-10 when programming stage s 2, 3, 4 and 5 for an ALF appliance type. The time and temperature of each stage has to be less than the preceding stage. 14 Press ENTER. PROGRAM PR[...]

  • Page 25

    Gas Pressure Fryer Operation 23 Start-Up (LGF-FC) 1. Make sure the main drain valve is clo sed. 2. Fill pot with shortening to about one inch below the m ark. Risk of fire exists if the oil level drops below the minimum oil level. The level of oil within the pot must not fall below 5mm of the maximum oil level. Use of oil/shortening older than the [...]

  • Page 26

    Gas Pressure Fryer Operation 24 4. Carefully drop the chicken in the shortening one pie ce at a time starting with thighs and drumsticks. The fryer is designed to accommodate 32 pi ece s of chicken. Failure to use the insulated mi tts will result in severe injury. Always use the insulated mitts when handling the hot fry basket. 5. Lift the basket a[...]

  • Page 27

    Gas Pressure Fryer Operation 25 Recipes Fried Onion Rings 1. Take frozen onion rings from freezer or br ead fresh onion rin gs with Imperial breading. 2. Place onion rings into fryer basket. 3. Close cover to begin pressure frying. 4. Cook for 4 minutes at 350°F for frozen produ ct. OR 5. Cook for 3 minutes at 350°F for fresh product. Potato Wedg[...]

  • Page 28

    Gas Pressure Fryer Operation 26 Whole Turkey (12 to 14 pounds ) 1. Rinse and bread turkey with Imperial breading. 2. Place turkey into fryer basket. 3. Close cover to begin pressure frying. 4. Cook for 45 to 55 minutes at 300°F. Whole Duckling 1. Rinse and bread duck with Imperial breading. 2. Place duck into fryer basket. 3. Close cover to begin [...]

  • Page 29

    Gas Pressure Fryer Operation 27 Operation After Gas or Power Outage The fryer may shut off automatically if the gas supply is interrupte d or the po wer goes out. If either of these conditions occur you should perfo rm the following procedure: For your safety, if the gas supply s tops, or, if the power goes out, make sure to wait for at least five [...]

  • Page 30

    Gas Pressure Fryer Maintenance 28 Maintenance For maintenance information, refer to Gas Pre ssure Fryer, MODELS LGF, LGF-F, & LGF-F C , Installation and Operation Manual LI0101 .[...]

  • Page 31

    Gas Pressure Fryer Replacement Parts 29 Replacement Part s Use the information in this section to identify replacem ent parts. To order replacement part s, call your local BKI sales and service represe n tative. Before calling, please note the serial number, model numbe r and voltage o n the rating tag affixed to the unit. Assemblies Description As[...]

  • Page 32

    Gas Pressure Fryer Replacement Parts 30 Figure 3. Lid/Arm Assembly, AN3211350S (Sheet 1 o f 4)[...]

  • Page 33

    Gas Pressure Fryer Replacement Parts 31 Figure 3. Lid/Arm Assembly, AN321135 0S (Sheet 2 o f 4)[...]

  • Page 34

    Gas Pressure Fryer Replacement Parts 32 Figure 3. Lid/Arm Assembly, AN321135 0S (Sheet 3 of 4)[...]

  • Page 35

    Gas Pressure Fryer Replacement Parts 33 Figure 3. Lid/Arm Assembly, AN321135 0S (Sheet 4 of 4)[...]

  • Page 36

    Gas Pressure Fryer Replacement Parts 34 Table 3. Lid/Arm Assembly (AN321135 0S) Parts ITEM # PART # QTY DESCRIPTION Figure 3 (sheet 1) AN 3211350S LID/ARM ASSY Figure 3 (sheet 2) H0157 1 HANDLE, SPIN FOR FRYERS 1 FT0332 3 STUD, 5.5” TIGHTEN DN HN 2 K0003 2 KNOB, BLACK #85C 3 K0020 1 HUB, TIGHTEN DOWN 4 K0043 1 KNOB, ORANGE Figure 3 (sheet 3) AB19[...]

  • Page 37

    Gas Pressure Fryer Replacement Parts 35 Figure 4. Dead Weight & Pressure Ga uge Assem bly Table 4. Dead Weight & Pressure Gaug e Assembly Parts ITEM # PART # QTY DESCRIPTION 1 C0657 1 COVER, DEAD WEIGHT VALVE FKM 2 W0201 1 WEIGHT, VALVE FKM 12# 3 O0001 1 ORIFICE, SS 4 FT0414 1 NIPPLE, 1/2 X 3 3/4 SS SCH 80 5 B0965 1 BODY, DEAD WEIGHT VALVE [...]

  • Page 38

    Gas Pressure Fryer Replacement Parts 36 Figure 5. Drain/Motor/Piping Assembly[...]

  • Page 39

    Gas Pressure Fryer Replacement Parts 37 Table 5. Drain/Motor/Piping Assembly Parts ITEM # PART # QTY DESCRIPTION 1 TU0205 2 TUBING, 12" 1/2" ID 2 FT0536 3 COUPLING, 5/8 45¦ FLARE TO 3 M0053 1 MOTOR, LEESON LESS CORD/PUMP 3a P0070 1 PUMP ONLY FOR HAIGHT MOTOR 4 FT0538 1 TEE, 1/2 X 1/2 X 3/8 BLK 5 FT0507 1 CONNECTOR, MALE 10FBU-S NKL PL TD[...]

  • Page 40

    Gas Pressure Fryer Replacement Parts 38 Figure 6. Burner Tray Assembly[...]

  • Page 41

    Gas Pressure Fryer Replacement Parts 39 Table 6. Burner Tray Assembly Parts ITEM # PART # QTY DESCRIPTION SB3467 1 LP GAS BURNER TRAY ASSEMBLY 1 C0724 1 GAS CONTROL PILOT BURNER O0011 1 ORIFICE, ASSY BBR12 (LGF) 2 C0727 1 GAS CONTROL, STEP OPEN LP 3 FT0399 3 ELL, STREET 1/2" 90 BRASS 4 GB0004 2 BURNER, GAS BRAY LGF 5 I0015 0.083 INSULATION, BO[...]

  • Page 42

    Gas Pressure Fryer Replacement Parts 40 Figure 7. Control/Insulation Panel LGF & LGF-F[...]

  • Page 43

    Gas Pressure Fryer Replacement Parts 41 Table 7. Control/Insulation Panel LGF & LGF-F Parts ITEM # PART # QTY DESCRIPTION 1 B1050 1 BEZEL, ROBERTSHAW THERMOSTAT 2 F0097 1 FUSE, 15A 300V SC15 TIME DELAY 3 FH0001 1 FUSE HOLDER, 15A 300V HPF-EE 4 K0030 1 KNOB, T-STAT BLK 400DEG 5 N0267 1 DECAL, CONTROL PANEL LGF 6 S0104 2 SWITCH, RKR DPDT 15A 250V[...]

  • Page 44

    Gas Pressure Fryer Replacement Parts 42 Figure 8. Control/Insulation Panel LGF -FC[...]

  • Page 45

    Gas Pressure Fryer Replacement Parts 43 Table 8. Control/Insulation Panel LGF -FC Parts ITEM # PART # QTY DESCRIPTION 1 CP0039 1 CONTROLLER, VFD LESS HARNESS 2 N0404 1 DECAL, CONTROL LGFFC CO MPUTER 3 R0044 2 RELAY, X-40, SGL FRYER 4 S0104 1 SWITCH, RKR DPDT 15A 250V LAMP 5 T0024 1 THERMOSTAT, HI LIMIT 425 DEG 6 W0053 W0054 1 TRANSFORMER ASSY, 120V[...]

  • Page 46

    Gas Pressure Fryer Replacement Parts 44 Figure 9. Door Assembly W/Pocket (S B3290) Table 9. Door Assembly W/Pocket (SB3290 ) Parts ITEM # PART # QTY DESCRIPTION 1 H0010 2 HINGE, DOOR, LH, PIN SIDE FRY.DOORS 2 N0059 1 DECAL, SMALL BRUSH/ 3 N0165 1 DECAL, NOTICE LOST MANUAL 4 N0169 1 DECAL, MANUAL GAS SHUT OFF 5 N0527 1 DECAL, SAFETY INSTR FRYERS 6 N[...]

  • Page 47

    Gas Pressure Fryer Replacement Parts 45 Figure 10. Oil Vat Assembly (AN321128 00)[...]

  • Page 48

    Gas Pressure Fryer Replacement Parts 46 Table 10. Oil Vat Assembly (AN32112800) Part s ITEM # PART # QTY DESCRIPTION AN86208400 1 FILTER SCREEN ASSY, L GF 1 SB1991 1 QUIK DISCONNECT BRACKET WELD MENT 2 O0013 1 O-RING, FLUORO CA RBON V680-70 3 WB86202700 1 FILTER TUBI NG/DIS CONN ALF LGF LPF 4 SB7659 1 FILTER SCREEN FITTING SPOTWELD 5 FS0003 1 FILTE[...]

  • Page 49

    Gas Pressure Fryer Replacement Parts 47 Figure 12. Solenoid Valve Assembly Table 12. Solenoid Valve Assembl y Parts ITEM # PART # QTY DESCRIPTION 1 FT0235 3 NIPPLE, 1/2 X C SS 2 FT0198 1 TEE, BRASS 1/2" CP 3 SV0004 1 VALVE, SOLENOID HV-214-7 61 -2 120V 4 FT0413 1 NIPPLE, 1/2 X 1 3/4 SS 5 FT0414 1 NIPPLE, 1/2 X 3 3/4 SS 6 FT0067 1 BUSHING, C110[...]

  • Page 50

    Gas Pressure Fryer Replacement Parts 48 Figure 13. Quick Disconnect Assem bly (SB1997S) Table 13. Quick Disconnect Assem bly (SB1997S) Parts ITEM # PART # QTY DESCRIPTION 1 B0996 1 BALL, 11/16" STEEL BEARING 2 FT0429 1 QUICK DISCONNECT, P UMP SIDE 3 FT0500 1 QUICK DISCONNECT, VAT SIDE 4 FT0536 * 1 COUPLING, 5/8 45¦ FLARE TO 5 O0013 2 O-RING, [...]

  • Page 51

    Gas Pressure Fryer Replacement Parts 49 Figure 14. Drain Valve & Plugs (SB1999S) Table 14. Drain Valve & Plugs (SB1999S) Parts ITEM # PART # QTY DESCRIPTION 1 MB19101000 1 DRAIN VALVE REPLACEMENT 2 FT0243 2 PLUG, 3/8" SQ HEAD PIPE[...]

  • Page 52

    Gas Pressure Fryer Replacement Parts 50 Accessories Description Accessory # Figure # Item # BASKET, LGF B0108B Figure 15 1 HANDLE, TEE STYLE LIFT H0151 Figure 15 2 BRUSH, DRAIN (LONG WHITE ) B0075 Figure 15 3 BRUSH, LONG #5702 B0051 Figure 15 4 BRUSH, POT SCRUBBER, WHITE B0049 Figure 15 5 BRUSH, SHORT #6175 B0052 Figure 15 6 RESTRAINT FT0279 Figure[...]

  • Page 53

    Gas Pressure Fryer Replacement Parts 51 Components Description Component # Figure # Item # ARM ADJUSTABLE STOP /FKM A0101 Figure 16 1 CASTER, 2470-DIK-075-R05/22 C0409 Figure 16 2 CASTER, 2477-DIK-075-R05/22 C0410 Figure 16 3 FILTER BAG CLIP FI0007 ST0015 Figure 16 4 FILTER, FKM-F 13.5 X 20.5 FI0007 Figure 16 5 THERMISTER PROBE, 6.85 X 1 T0047 Figu[...]

  • Page 54

    Gas Pressure Fryer Wiring Diagrams 52 Wiring Diagrams Refer to the table below to find the wirin g diagram a s sociated with your unit. Wiring Diagram Diagram # Figure # Page # LGF-F 120V/60HZ/1 Phase SB322901 Figure 17 53 LGF-FC 120V/60HZ/1 Phase LGFE1034 Figure 18 54 LGF-FC 220V/50HZ/1 Phase LGFE1038 Figure 19 55 LGF-FC 220V/60HZ/1 Phase LGFE1041[...]

  • Page 55

    Gas Pressure Fryer Wiring Diagrams 53 Figure 17. LGF-F 120V/60HZ/1 Phase[...]

  • Page 56

    Gas Pressure Fryer Wiring Diagrams 54 Figure 18. LGF-FC 120V/60HZ/1 Phase[...]

  • Page 57

    Gas Pressure Fryer Wiring Diagrams 55 Figure 19. LGF-FC 220V/50HZ/1 Phase[...]

  • Page 58

    Gas Pressure Fryer Wiring Diagrams 56 Figure 20. LGF-FC 220V/60HZ/1 Phase[...]

  • Page 59

    Gas Pressure Fryer Wiring Diagrams 57 Figure 21. LGF-FC 240V/50HZ/1 Phase[...]

  • Page 60

    P.O. Box 80400, Simpsonvill e, S.C. 29680-0400, USA http://www.bkideas.co m Made and printed in t he U.S.A LI0196/0808[...]