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Barco DP-1200/DP-1500/DP-2000 R59770175/01 manual

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Table of contents for the manual

  • Page 1

    Xenon bulb lamp r eplac ement Install ation manual F or DP-12 00/DP-150 0/DP-20 00 R59770175/01 24/09/2008[...]

  • Page 2

    Barco NV Media and En t ertainment Division 11101 Trade Center Drive, Rancho Cordova, California 95670, USA Phone: +1 916 859-2500 Fax: +1 916 859-2515 E-mail: folsomsales@barco.com Visit us at the web: www.barco.com Barco n v Media & Entertainment D iv ision Noordlaan 5, B-8 520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.883.86 E-mail: sales[...]

  • Page 3

    Changes Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war- ranties or merchantability and fi tness for a particular purpose. Barco may m ake improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time witho[...]

  • Page 4

    [...]

  • Page 5

    Tabl e of c onten ts T ABLE OF C ONTENTS 1 . X e n o n b u l b l a m p ..... ........ ........ ........ ........ .......... ........ ........ ........ ........ ........ ........ .... 3 1 . 1 I n t r o d u c t i o n ................. ...................... ....................... ............... ...................... ............. ........... 4 1.2[...]

  • Page 6

    Tabl e of co nten ts 2 R59770175 XENON BULB LA MP REPLACEMENT 24/09/2008[...]

  • Page 7

    1. Xenon b ulb lamp 1. XENON BULB LAMP Safe ty Read all warnings and cautions at tentively . This to prevent per sonal injury while installing an xenon bulb lamp in the lam p house of the DP-1200/DP-1500/DP-2000 digital cinema projector . A f ter this chapter , additional “warnings” and “cautions” are given depending on the installati on pr[...]

  • Page 8

    1. Xenon b ulb lamp 1.1 Introduction Lamp & lamp house The xenon bulb lamp is delivered separately and ha s to be installed on site by a quali fi ed service technician. B A Image 1-1 A Lam p house. B X enon bulb lamp. Protective package The xenon bulb lamp is packed in a protec tive container or wrapped in a pr otective cloth. Never remove thi[...]

  • Page 9

    1. Xenon b ulb lamp 1.2 Supported xenon bulb lamps Supported xenon bulb lamps (without lamp house) Lamp Ty p e Order i nfo Osram xenon bulb lamp of 4 kW 4kW DHP R9855937 Osram xenon bulb lamp of 3 kW 3kW DHP R9855938 Osram xenon bulb lamp of 1,2 kW 1,2kW DHP R9855959 Osram xenon bulb lamp of 2 kW 2kW DHP R9855956 Ushio xenon bulb lamp of 4 kW DXL40[...]

  • Page 10

    1. Xenon b ulb lamp 6 R59770175 XENON BULB LA MP REPLACEMENT 24/09/2008[...]

  • Page 11

    2. Xenon b ulb lamp rep lacement pr ocess 2. XENON BULB LAMP REPLACEMENT PROCESS About this chapter This chapter descri bes how to replace the xenon bulb lamp in the lamp house. Also included are the procedure to res et the lamp parameters, which is required after a xenon bulb lamp replacement, and the pro c edure to realign the lamp in its re fl [...]

  • Page 12

    2. Xenon bulb l amp replacement pr ocess 2.1 Remov al of the lamp house W ARNING : This proc edure may onl y be perfor med by quali fi ed technical service perso nnel. C AUTION : Lamp casing is very hot after operation. T o avoid burns, let the projector cool dow n for at least 15 minutes before proceeding to the lamp unit replacement. C AUTION : [...]

  • Page 13

    2. Xenon b ulb lamp rep lacement pr ocess While starting up the projector , the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector . R59770175 XENON BULB LAM P REPLACEMENT 24 / 09/2008 9[...]

  • Page 14

    2. Xenon bulb l amp replacement pr ocess 2.2 Re moval of the x e non bulb lamp W ARNING : DO NOT PER MIT UNAUTHORIZE D PERSONNEL TO PERFOR M OR A TTEMPT ANY PHASE O F XENON BULB LAMP HANDLING OR SERVICE. W ARNING : This proc edure may onl y be perfor med by quali fi ed technical service perso nnel. C AUTION : Xenon compact arc lamps are highly pre[...]

  • Page 15

    2. Xenon b ulb lamp rep lacement pr ocess 3. Release the xenon bulb lam p fr om its socket by removing the hexagon socket head cap screw and plane washer as illustrated. Use a 4 mm Allen w rench. Image 2-4 4. Slide the white anode socket, which is connected via a thick wire wit h the xenon bulb lamp, upwards away from its position and then remove t[...]

  • Page 16

    2. Xenon bulb l amp replacement pr ocess L N2 S W1 W2 N1 N1 N2 Image 2-6 7. Remove the cathode lamp adaptor (A) from the xenon bulb lamp (L) as illust rated. Us ea4m mA l l e nw r e n c ht or e l e a s et h e fi xation screw (S) of the adaptor . S L A Image 2-7 C AUTION : Expi red xenon bu lb lamps. Dispose of expired bulbs that are beyond warrant[...]

  • Page 17

    2. Xenon b ulb lamp rep lacement pr ocess 2.3 Installat ion of the xenon bulb lamp W ARNING : DO NOT PER MIT UNAUTHORIZE D PERSONNEL TO PERFOR M OR A TTEMPT ANY PHASE O F XENON BULB LAMP HANDLING OR SERVICE. W ARNING : This proc edure may onl y be perfor med by quali fi ed technical service perso nnel. C AUTION : Xenon compact arc lamps are highly[...]

  • Page 18

    2. Xenon bulb l amp replacement pr ocess Image 2-8 3. Install the lamp cathode adapto r (A) upon the xenon bulb lamp (L) as illustrated. Use torq ue 2,5 Nm to fasten the fi xation screw ( S )o ft h ea d a p t e r . U s ef o rt h a tat o r q u ew r e n c hw i t ha5m m A l l e ns o c k e t . M a k es u r et h a tt h e r ei sf u l lc o n t a c tb e t[...]

  • Page 19

    2. Xenon b ulb lamp rep lacement pr ocess L N2 S W1 W2 N1 N1 N2 9 Nm Image 2-10 5. Remove the protective container or unwrap the prot ective cloth f rom the xenon bulb lamp. Warning: Ensure that you wear protective clothing, a f ull face shield and protect ive gloves. Tip : Write down the serial number of the lamp. Y ou will need this while updatin[...]

  • Page 20

    2. Xenon bulb l amp replacement pr ocess Image 2-12 8. Reinstall the UV blocker ass embly as illustrated. Mak e sure that t he xenon bulb lamp is properly support ed by the lamp supporting mechanism in the centre of the UV blocker . Use the opening at the side of the l amp house to guide the supporting pin of the xenon bulb lamp into the anode supp[...]

  • Page 21

    2. Xenon b ulb lamp rep lacement pr ocess 2,5 Nm A Image 2-15 1 1. Reinstall the side cover of the lamp house as illustrated. Note: Please ensure that the thumb screws turning wire s are fl ash with the cover or interf erence will occur while i nserting the lamp house into the projector . Image 2-16 C AUTION : The “ LAMP INFO” param eters whi [...]

  • Page 22

    2. Xenon bulb l amp replacement pr ocess 2.4 Installation of the lamp house W ARNING : This proc edure may onl y be perfor med by quali fi ed technical service perso nnel. C AUTION : Due to its hi gh internal pressure, the lamp may explode in either hot or cold states i f improperly hand led. Necessary t o ol s 7m m fl at s crew driver . How to i[...]

  • Page 23

    2. Xenon b ulb lamp rep lacement pr ocess While starting up the projector , the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector . R59770175 XENON BULB LAM P REPLACEMENT 24 / 09/2008 19[...]

  • Page 24

    2. Xenon bulb l amp replacement pr ocess 2.5 Resetti ng the lamp parameters C AUTION : The “LAMP INFO” parameters which are stored on a chip MUST be updated after each installati on of an x enon b ulb lamp ins ide the lam p hous e. Neg l ecti ng this u pdate wi l l re sult in poo r perfo r m ance and sh ort lif e time o f the xenon bulb lamp. H[...]

  • Page 25

    2. Xenon b ulb lamp rep lacement pr ocess 2.6 Realignment of the lamp in it s re fl ector Each xenon bulb lamp installation req uires a realignment of the l amp in its re fl ec tor for op timal per formance of the xenon b u lb lamp in the D P-1200/DP-1500/ DP-2000 projector . Furthermore, it is recommend ed to reali gn the la mp after th e fi rs[...]

  • Page 26

    2. Xenon bulb l amp replacement pr ocess X LY Z Y LX Image 2-21 7. Fasten the X-axis lock thumb screw (ref LX image 2-21) and Y-axis lock thumb screw ( r ef L Y image 2- 21) . 8. Switch off the projector . 9. Reinstall the cover of the lamp compartment. 22 R59770175 XENON BULB LA MP REPLACEMENT 24/09/2008[...]

  • Page 27

    Index INDEX I Install 13, 18 Lamp house 18 Xenon lamp 13 Introduction 4 L Lamp 20–21 Realignment 21 Reset 20 Lamp house 8, 18 Install 18 Remove 8 R Realignment 21 Lamp 21 Remove 8, 10 Lamp house 8 Xenon lamp 10 Replace 7 Lamp 7 Reset 20 Lamp 20 X Xenon bulb lamp 3 Xenon bulb lamps 5 R59770175 XENON BULB LAM P REPLACEMENT 24 / 09/2008 23[...]