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Blodgett MARK V XCEL CONVECTION OVEN manual

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Table of contents for the manual

  • Page 1

    BL ODGETT OVEN COMP ANY www .blodgett.com 44 Lakeside Aven ue, Bur lington, Vermont 05401 USA T elephone (800) 331-5842, (802) 860-3700 F ax : (802)864-0183 PN 36433 Rev C (2/05) E 2003 - - - G.S. Blodgett Corpor ation MARK V X CEL CONVECTION OVEN INS T ALL A TI ON - - OPER A TI ON - - MAIN TE NAN CE[...]

  • Page 2

    IMPORT ANT F O RY O U RS A F E T Y Do not store or us e gas olin e or other f lam ma ble v ap ors or liq u id s i n th e vi cin i ty of thi s or a ny other a p pl ia nc e. W ARNING: IMPROPER INST ALLA TION, ADJUST MENT , AL TE RA TIO N, SE RVICE O R MA IN TENA NCE C AN CAUS E PROPER TY DAMAGE , INJURY OR DEA TH. READ THE IN - ST ALLA TION, OPERA TI[...]

  • Page 3

    THE REP U T ATION Y OU CAN COU NT ON F or ove r a century and a half , The Blo dgett Ov en Company has been bui lding ovens and no thing but ovens. W e’ ve set the industry’s quality standard for all kinds of ov ens for every foo dservice operatio n regardless o f size, appli cation or budget. I n fact, no one offers more models, sizes, and ove[...]

  • Page 4

    Y our Serv ice Agency’s Address: Model : Serial Number: Y our o ven was installed b y: Y our ove n’ s inst alla tion w as c he cke d by:[...]

  • Page 5

    Ta b l e o f C o n t e n t s Intro duc tion Oven Des crip tion and Specifications 2 ................................ Ins tallation Delivery and L ocation 3 ............................................. Oven Asse mbly 4 .................................................. Sanitation Bolts 4 ............................................... Leg Attachmen[...]

  • Page 6

    Intr oduc ti on 2 Oven Descr iption and Specificat ions Cook ing in a con vect ion oven dif fer s f rom cook ing in a conv entional deck or range oven since heated air is constantly reci rculated over the product by a fan in a n enc losed ch amb er . Th e moving air con - tinual ly strips away the layer of cool air surround - ing the product, quic [...]

  • Page 7

    Ins tallatio n 3 Deliv ery an d L ocation DELIVER Y AND INSPECTI ON All Blo dgett o vens are s hipped i n co ntainers to prevent damage. Upon delivery of your new oven: D Inspect the shipping co ntainer for external dam- age. Any evidence of damage should be noted on the del ivery receipt which must be signed by the driver . D Uncrate the oven and [...]

  • Page 8

    Ins tallatio n 4 Oven Assembly SANIT A TION BOL T S These bolts are required by NSF to block any ex - pose d h ole on t he b ac k of a n oven . T his in clud es: D any uni t, single o r stacked, without a back panel. D any hol es in stacked units not used fo r mount- ing st ac king b rac ket s. 1. Locate the 5/16” bolts that w ere shipped w ith t[...]

  • Page 9

    Ins tallatio n 5 Oven Assembly LEG A T T A CHMENT 1. Lay th e oven on its b ac k. 2. Align t he t hre ade d st ud in ea ch leg w ith the nut located i nside each bottom co rner of the oven frame. T urn the legs clo ckw ise and tight- en to the nearest full turn. 3. Align the two leg plate hol es in each leg with those in the oven bottom. Secure eac[...]

  • Page 10

    Ins tallatio n 6 Oven Assembly DOU BLE SE CTI ON ASSEMBL Y 1. Secure the short l egs to the botto m sections as described. 2. At ta ch low er f lue box t o lowe r oven . 3. Place t he u ppe r sect ion in posit ion on top of the low er ove n. 4. Attach the stacking brackets using the re- main ing 5 /16 ” bolts ship ped w it h th e oven s. 5. Insta[...]

  • Page 11

    Ins tallatio n 7 Utilit y Conne ctio ns - - - Standards and Code s THE INST ALLA TION INSTRUCTIONS CO N - T AI NE D HER EI N A RE FOR THE US E OF QUALI - FIED IN ST ALL A TION AN D SERVICE PERSO NNEL ONL Y . I NST A LLA TI ON OR SERV I CE BY OTHER THAN QU ALIF IED PERSO NNEL MA Y RESUL T IN DAMAGE TO THE O V EN AND/OR INJ URY TO THE OP ERA TOR. Qua[...]

  • Page 12

    Ins tallatio n 8 Electrical C onnection Wiring diagrams are located in the contro l compartm ent and on the back of the oven. The elec tr ic motor , ind icat or ligh ts an d rela te d switches are connected to the oven as foll ows: 1. Remove the botto m trim and control panel cover s. S lide t he c ontr ol pa nel for wa rd . 2 . C o n n e c tt h es[...]

  • Page 13

    Ins tallatio n 9 Initial St artup OVEN RE STRAINT If casters are used in co njunction with a power supply co rd for movable appl iances, a fixed re - straint shoul d be provided. The restraint (ie: heavy gauge cable) shoul d be at - tached without damaging the building. DO NOT use t he g as p iping or e lect rica l c ondu it for t he at - tachment [...]

  • Page 14

    Oper ati on 10 Safety Info rmatio n THE I NFORM A TI ON CONT A INE D IN THI S SEC - TION IS PRO VIDED FOR THE USE OF Q UAL IFIED OP ERA TING PERS ONNEL. QU ALIFIED O PERA T- ING PE RSONNE L AR E THOS E WHO HAV E CA RE FULL Y R EA D T HE I NFORM A TI ON CON - T AINED IN TH IS MANUAL, ARE F A MILIAR WITH THE FUNCTION S OF THE O VEN AND/OR HA VE HAD P[...]

  • Page 15

    Oper ati on 11 Sol id S tate M a nu al Control 1 2 4 3 5 6 Figure 9 CONTROL D ESCRIPT ION 1. SELECTOR SWITCH - - - controls power to the oven for h igh fan , low f an or cool dow n. 2. O VEN READY LIGH T - - - when lit indi cates burner operation. When the light go es out the oven has reached operati ng temperature. 3. SOLID ST A TE THERMO ST A T -[...]

  • Page 16

    Oper ati on 12 Sol id S tate Di gita l Con trol 1 2 3 4 5 6 7 8 9 10 11 12 13 Figure 10 CONTROL D ESCRIPT ION 1. SELECTOR SWIT CH - - - turns power to the oven on or off. Allow s s elec tion of Cook or Cool Dow n Modes and fan speed (if appli cable). 2. DISPL A Y - - - display s time or temperature and oth er infor ma tion re lat ed t o oven func t[...]

  • Page 17

    Oper ati on 13 Sol id S tate Di gita l Con trol PRO GRAMMING T o set the coo k temperature: 1. Press TEMP (9) k ey . 2. Rotate dial (6) to enter temperature. T o set th e cook ti me: 1. Press TIME (8) k ey . 2. Rotate the di al (6) to enter ti me. NOTE: T im e is entered i n hour s:mi nutes (0:00) or minutes:seconds (00:00). T o set the hol d time [...]

  • Page 18

    Oper ati on 14 Sol id S tate Di gita l Con trol Cook w it h Pulse : NO TE: PUL SE light is on whe n pulse mo de is on a n do f fw h e np u l s em o d ei s o f f . 1. T urn the SELECTOR SWIT CH (1) to the de- sire d pos ition. 2. En ter c ook time a nd cook t emp era tu re. 3. Press PULSE KEY (11). Ent er the pulse time. A minimum of o ne mi nute mu[...]

  • Page 19

    Oper ati on 15 Sol id S tate Di gita l Con trol with Hu mi da ire 1 2 3 4 5 6 9 11 8 7 10 12 13 14 15 Figure 11 CONTROL D ESCRIPT ION 1. SELECTOR SWITCH - - - controls power to the oven for h igh fan , low f an or cool dow n. 2. DISPL A Y - - - display s time or temperature and oth er inf orma tion re lat ed t o oven func tion . 3. HEA T LAMP - - -[...]

  • Page 20

    Oper ati on 16 Sol id S tate Di gita l Con trol with Hu mi da ire PRO GRAMMING T o set the coo k temperature: 1. Press TEMP (9) k ey . 2. Rotate dial (6) to enter temperature. T o set th e cook ti me: 1. Press TIME (8) k ey . 2. Rotate the di al (6) to enter ti me. NOTE: T im e is entered i n hour s:mi nutes (0:00) or minutes:seconds (00:00). T o s[...]

  • Page 21

    Oper ati on 17 Sol id S tate Di gita l Con trol with Hu mi da ire 5. Push START/STOP KEY (7). The timer begins to co unt down the cook time. The oven w il l be i n p u l s em o d ef o rt h es e tp u l s et i m e . O n c et h e set t ime ha s e xpir ed, t he u nit w ill au toma tic ally switch to co ok mode and continue counti ng down. 6. When the c[...]

  • Page 22

    Oper ati on 18 CH - P ro3 (Sol id S tate Progra mm ab le Di gital Con trol) 1 15 2 11 3 4 6 5 7 8 9 10 12 13 14 16 17 Figure 13 COMP ONENT D ESCRI PTI ON 1. SELECTOR SWITCH - - - controls power to the oven for h igh fan , low f an or cool dow n. 2 . T I M E D I S P L A Y --- g i v e s c o o k t i m e . 3. TIME ARROW KEYS - - - press to enter coo k [...]

  • Page 23

    Oper ati on 19 CH - P ro3 (Sol id S tate Progra mm ab le Di gital Con trol) MANU AL OPE RA TION NO TE: Pre ss th e arrow key s to ch ange t he co ok time and tem peratur e at any poi nt duri ng - manual oper ation. Cook O nly: 1. T urn the SELECTO R SWITCH (1) to the de - sire d pos ition. 2. Press the TIME ARROW KEYS (3) to enter the cook tim e. 3[...]

  • Page 24

    Oper ati on 20 CH - P ro3 (Sol id S tate Progra mm ab le Di gital Con trol) PRO GRAMMING THE MANU AL KEY DEF AUL T 1. T urn the SELECTOR SWIT CH (1) to the de- sire d pos ition. 2. Press the MANU AL KEY (12). The manual and fan key LEDs light. 3. Press the TIME ARROW KEYS (3) to enter the cook tim e. 4. Press the TEMPERA TURE ARROW KEYS (7) to ente[...]

  • Page 25

    Oper ati on 21 Blodget t IQ2 T Control 3 2 6 8 11 5 12 13 15 1 9 16 7 17 18 14 10 4 20 19 Figure 14 COMP ONENT D ESCRI PTI ON 1. O VEN POWER SWITCH - - - control s power t o the oven. 2. TOP DISPL A Y - - - di splays temperature and oth er con trolle r re late d infor ma tion . 3. F AN HI L ED - - - when lit indi cates the fan i s run- ning at high[...]

  • Page 26

    Oper ati on 22 Blodget t IQ2 T Control OVEN OPERA T ION Oven Startup: 1. T oggle the POWER SWIT CH ( 1 ) to ON .T h e oven preheats to the lo west programmed f irst stage temperature. The LEDS ( 16) for all prod - ucts with the same fi rst stage temperature l ight. While the uni t preheats the TOP DISPL A Y (2) gives the set temperature. The B OT T[...]

  • Page 27

    Oper ati on 23 Blodget t IQ2 T Control 3. Load the seco nd product. Press the appropri- ate PRODUCT KEY (17). Press a SHEL F KEY (18) to activ ate shelf timing. NO TE: On ly produc ts with light ed LEDS ma y be sele cted. 4. The top display reads SHLF . The bottom di s - play gi ves the numbers of the shelves that have been assigned. Within fiv e s[...]

  • Page 28

    Oper ati on 24 Blodget t IQ2 T Control PROGRAMM ING SING LE ST AGE RECIPES Enterin g the Prog ra mm ing Mo d e: 1. Press and hol d the PROG KEY (10). The top display reads CodE . 2. Use the product key s to enter the program - ming access code: 3 1 2 4. Press the ENTER KEY (14). The top displ ay reads Prod . 3. Press the desired product key follo w[...]

  • Page 29

    Oper ati on 25 Blodget t IQ2 T Control Programming the Sh elf ID : The Shelf ID o ption can be turned on o r off for spe - cific product keys. NO TE: Sh elf ID is not allowed with multiple st age rec ipes. 1. The top display reads SHLF . The bottom di s - play reads the current shel f ID mode. Press the TOGG LE/CLEAR KEY (11) to toggl e be - tween [...]

  • Page 30

    Oper ati on 26 Blodget t IQ2 T Control PRO GRAMMING MUL TIPL E ST AGE RECI PES Enterin g the Prog ra mm ing Mo d e: 1. Press and hol d the PROG KEY (10). The top display reads CodE . 2. Use the product key s to enter the program - ming access code: 3 1 2 4. Press the ENTER KEY (14). The top displ ay reads Prod . 3. Press the desired product key fol[...]

  • Page 31

    Oper ati on 27 Blodget t IQ2 T Control P r o g r a m m i n g t h eF a nC y c l eT i m e : There are 3 o ptions for fan cycle t ime: Pul se, Heat an d F u ll. Puls e allow s t he fa n t o tur n on an d off as programme d. Heat all ows the fan to operate with heat only . Ful l provides co ntinuous fan operation. 1. The top display reads CYC1 . The bo[...]

  • Page 32

    Oper ati on 28 Blodget t IQ2 T Control MANAGE R LEV EL PRO GRAMMING Ent ering t he programming mode 1. Press the PROG KEY (10). The top display reads CodE . 2. Use the product key s to enter the program - ming access code: 4 5 1 2. Press the ENTER KEY (14). The top displ ay reads SYS . Programming hold Hold allow s pr odu ct t o be k ep t wa rm in [...]

  • Page 33

    Oper ati on 29 Blodget t IQ2 T Control Pro gr am ming the s hel f se nsitivity The c ont rolle r allow s th e us er t o prog ra m a se ns i- tivi ty value (0 - - - 9) for each shelf posi tion. The sen - sitiv ity val ue will sho rten or stretch coo k time de - pending upon shel f positio n. NOTE : SEN1 is the top shel f pos i tion , SEN5 i s the bo[...]

  • Page 34

    Oper ati on 30 Gene ral Guideline s fo r Operating P ersonnel COOK TIMES AND TEMPERA TURES Preheating the oven Always preheat the oven before baking or roast- ing. We recommend preheating 50 _ F( 1 0 _ C) a b o v et h ec o o kt e m p e r a t u r et oo f f s e tt h ed r o p i n te mpe rat ur e wh en t he d oors a re opene d an d cold product is l oa[...]

  • Page 35

    Mai n tena nc e 31 Cle aning and Pr eventat ive Maintenance DAIL Y CLEAN ING Ov en Cool Down : 1. T urn th e oven to COOL DOWN . N O T E : The doors m ay be opened to speed the co oling proc ess. Cleaning the exterior 1. Saturate a clo th with a mild soap and water mixture. W ipe the o ven when it is cold. 2. Dr y the oven w it h a clea n clot h. 3[...]

  • Page 36

    Mai n tena nc e 32 T roub les hootin g Gui de POSSIB LE CA USE(S) SUGGE STE D REME DY SYMP TOM: Heating elements do not come on. S Oven no t plugged in. S P owe r switch on the co ntro l panel i s off . S Control set below ambient temperature. S Door s ar e open . S Computeriz ed controls - - - error co de on display . S Pl ug in electrical suppl y[...]

  • Page 37

    CUS TOMER INSER T WIR ING DIAGRAM HERE[...]