BlueWalker PowerWalker VFI 40000TP 3/3 BE manual

PowerW alker VFI 3/3 Series VFI 30000TP/40000TP 3/3 BE/BI 380/400/415V 50/60Hz (3-phase input/output) User Guide[...]

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EN ©2013 BlueW alker GmbH All Rights Reserved The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) unless permission granted. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission. The right to mak[...]

4.1 De li v e ry ch e ck …………………………………………………… ………………… 4 .2 U n p ac k in g an d visual i ns p ec ti on … … ……… … …… … …… … ……… … …… 4. 3 P lann i n g be fo re install ati on ………………… …… ……… …… ……… ………… 4 .4 C a b inet i[...]

EN R ec ycli n g th e us ed U PS o r ba tte ry …… ………… …… …… …… ………… …… Maint en an ce ………………… ………… ………… …………………… ………… …… P arall el syste ms … …… …… . … … …… …… …… ……… …… …… …… …… … …… 8. 9. 10. Elec t[...]

1 1 Safety instructions W arning! Operations inside the UPS must be performed by a service engineer from the manufac- turer or from an agent authorised by the manufacturer . 1.1 Safety caution Use the optional Maintenance Bypass Switch (MBS) for service inside the UPS when in - stalled to the system. Remember to open battery cabinet(s) breaker . Al[...]

2 EN 1.3 CE marking The product has the CE marking in compliance with the following European directives: L VD Directive (Safety) 2006/95/EEC EMC Directive 2004/108/EEC The only user operations permitted are: Start up and shut down the UPS, excluding the commissioning start-up.Use of the LCD con - trol panel and Emergency Power Off (EPO) switch.Use [...]

3 1.5 Environment The UPS must be installed according to the recommendations in this manual.Under no cir - cumstances the UPS should be installed in an airtight room, in the presence of ammable gases, or in an environment exceeding the specication.Excessive amount of dust in the operating environment of UPS may cause damage or lead to malfunc[...]

4 EN 2 Introduction 2.1 System description PowerW alker VFI 3/3 Series products are high-efficiency and high-performance, double conversion, pure-online and three phase input and three phase output UPS, with unit capacity ranging between 20KV A-40KV A. Categorized by capacity , the products can be further divided into 20KV A, 30KV A and 40KV A. Thi[...]

5 2.2 Basic system conguration 2.3 Panel gure[...]

6 EN 2.4 Exterior view ① AC: This light and inverter light will turn "green" when UPS is powered by Rectier Input; ② Inverter: This light will turn "green" when UPS load is through the inverter; ③ Battery: This light will turn "yellow" when UPS is powered by batteries; ④ Bypass: This light will turn "gr[...]

7 CHGR F AN Front view(door open) Battery trays[...]

8 EN W × D × H (mm) 3 T echnical data 3.1 Standards Product IEC62040-3:1999 and EN62040-3:2001 UPS VFI 30000TP 3/3 BE/BI VFI 40000TP 3/3 BE/BI Safety IEC62040-1:2008,EN62040-1:2003 and EN60950-1:2005 EMC IEC62040-2:2006 and EN62040-2:2005 3.2 Environment 0 ℃ ～ +40 ℃ (with batteries) Working T emperature 0 ℃ ～ +40 ℃ Storage T emperatur[...]

9 3.5 AC input 3.4 Characteristics VFI 30000TP 3/3 BE/BI VFI 40000TP 3/3 BE/BI Noise (ISO 7779) <57dB at 75% load Efciency-nominal load Up to 92% V oltage (L-N) 121V -274 V olts without using battery Rectier input 3 phases + N Bypass input 3 phases + N Frequency 40-70 Hz Rated input voltage 380V/400 V/415V Power factor 0.99 Input distortio[...]

10 EN 3.7 AC output 3.8 Battery and Charger Internal battery package Panasonic LC-RW 1245W / CSB HR 1234WF2 Dimensions 94*151*64.5/pc(Panasonic) 94*151*65/pc(CSB) Strings 2 x 16 Charger Input Protection 8 A fuse Rated Charge V oltage ± 216V Default for Integrated bettery Initial Charging Current 4.5A Battery Leakage < 3.5mA Battery protection 1[...]

11 4 Mechanical installation 4.1 Delivery check The UPS and accessories are delivered on a specically designed pallet that is easy to move with a forklift or a pallet jack. Keep the UPS always in upright position and do not drop the equipment. Do not stack the pallets. The UPS is delivered with the following items: 1. Winpower disc 2.RS-232 seri[...]

12 EN Check the information on the type designation label of the equipment to verify that the unit is of the correct type. The type designation label includes ratings, a CE marking, a type code, a part number and a serial number . The serial number is important when making inquiries. It allows individual recognition of the equipment.[...]

13 Preparation for installation. 1. A void extremes of ambient temperature; excessive dust, moisture or vibration; ammable gases; and corrosive or explosive atmospheres. 2.Altitude for normal UPS function should not exceed 1000m. 3.The battery cabinet should work within a temperature range from15 ℃ to 25 ℃ . 4.The maximum ambient temperature[...]

14 EN Caution! UPS cabinet(s) can fall over if the installation brake pads are not used. Both rear and front pads must be used to secure the UPS cabinet to the oor . Use a 19mm wrench in clockwise direction to screw the brake pad down to the ground, keeping the machine from moving. 4.5 Maintenance Bypass Switch(MBS) The operation of the MBS is a[...]

15 The normal positions of the MBS switches. The switching sequence for circuit breaker from normal position to maintenance position:[...]

16 EN The maintenance positions of the MBS switches 2.Use LCD to turn the UPS from normal mode to bypass mode: Switch-off action (press ESC to exit above picture) T ransfer UPS from normal mode to maintenance bypass mode: 1.The normal start position should be following:[...]

17 1)Switch-off picture 2)If it is in single machine mode, the following will appear Remember to verify the transfer before proceeding the next step. 3.Remove the locking plate of maintenance switch. 4.T urn OFF the Rectier Input switch and battery breaker. 5.T urn the Maintenance switch to “ MAINTENANCE ” side. 6.T urn OFF the Bypass Input [...]

18 EN 7.UPS is now in the maintenance bypass mode, see below (Note: the Serv disconnect i.e. battery breaker must be turned off): T ransfer UPS from maintenance bypass mode to normal mode: 1.The normal start position should be following: When the LED of bypass turns green,the UPS enters into bypass mode. 3.T urn the Maintenance switch to “ UPS ?[...]

19 Then the UPS turn to bypass mode. 4.T urn ON the Rectier Input switch and battery breaker. 5.Use LCD to turn the UPS from bypass mode to normal mode: Switch-off action (press ESC to exit above picture) 1)Switch-on picture 2)Press ENTER[...]

20 EN 6.UPS is now in the normal mode,see below: 7.Remount the locking plate of maintenance switch to the position to prevent the use of it.[...]

21 5 Electrical installation 5.1 Electrical Preparations The UPS unit has the following power connections: Three-phase (L1, L2, L3), Neutral (N) and Protective Earth (PE) connection for the rectier input. Three-phase (L1, L2, L3), Neutral (N) and Protective Earth (PE) connection for the bypass input ( N is INTERNALL Y common for rectier and b[...]

22 EN 1.If UPS rectier input and bypass input are supplied from two mains: Connect the mains 1 supply cables to the UPS rectier input terminals L1, L2, L3, N and PE. Connect the mains 2 supply cables to the UPS bypass input terminals L1, L2, L3, N and PE. 8 blue wires (B14, B15, B16, and B18) for BA TN connection; 56 black wires (B1) with an [...]

23 T erminal block diagram W arning! High touch current earth connection essential before connecting supply . 2.If UPS rectier input and bypass input are supplied from one mains only: Connect the mains supply cables to the UPS rectier input terminals L1, L2, L3, N and PE . The following three jumpers must be xed between the rectier and [...]

24 EN The conductor cross sections apply for maximum currents: (1) For PVC-insulated copper cables (at 70 ℃ ) (2) When routed in conduits for electrical installations (3) When air temperature surrounding the conduits does not exceed 30 ℃ (4) For cable lengths up to 30 m Connect the Protective Earthing (PE) cable rst. Connect other cables as [...]

25 Routing of communication cables or data lines should be kept separate from the UPS input, output, and external battery cables. Use cable cross section and protective device specication Model VFI 30000TP 3/3 BE/BI VFI 40000TP 3/3 BE/BI Rectier Input L1, L2, L3, N, Bypass Input L1, L2, L3, N, min. conductor cross section[mm ] 10 16 max. poss[...]

26 EN Notice! The following label must be displayed on all switching devices installed in the same electrical system as the UPS, even when these are located at a distance from the area in which it is located (according to European standard EN 62040-1). W arning! ENSURE THA T THE UNINTERRUPTIBLE POWER SYSTEM IS ISOLA TED BE - FORE WORKING ON THIS CI[...]

27 Step1: Put batteries into the trays (see Fig. 2). Fig. 2 3. Assemble the battery packs.There are eight batteries in each battery pack, four packs in each shelf and total is four shelves. Step2: connect the wires between the batteries (see Fig. 3). Fig. 3 Front Back[...]

28 EN Step3: Install the top tray downward, and fold both the top and bottom tray anges (see Fig 5). Fig. 5 Please refer to the following gure(Fig.4) for wire connections of the four battery packs. Fig. 4[...]

29 Step4: T ape two sides (see Fig.6 ).Make sure the cable is placed between the tray edges during tape mounting. Fig. 6 Front Back Battery Pack Assembly Step5: Paste the labels to the battery packs (see Fig. 7). Fig. 7[...]

30 EN 4. Put the battery packs into the enclosure from left to right and bottom to top and cover each shelf with a x-plate(see Fig. 9) (please refer to Fig.4 for correspending battery packs). Fig. 9 Make sure to paste the correct label to each battery pack and the battery packs are placed conformably with the labels, i.e. the battery terminals a[...]

31 5. Connect the cables to each shelf respectively (see Fig. 10). REMARK: MAKE SURE TO CONNECT WIRES WITH THE SAME COLOR. Fig. 10[...]

32 EN Fig.1 1 6. Secure each x-plate with four screws (see Fig. 1 1). 7. T ie up the wires properly(see Fig. 12). Fig.12[...]

33 8. Reinstall the battery cover and secure it with the eighteen screws. 8 8[...]

34 EN Notice! The most common battery type used in UPS installations is the valve regulated bat - tery . V alve regulated cells are not sealed. The amount of gas given off is less than for ooded cells, but when planning the battery installation, allowance must be made for adequate ventilation and heat dissipation. V alve regulat ed cells are not[...]

35 5.6 Connections between battery cabinet and UPS Make sure the Protective Earthing (PE) connected rst. External Battery Cabinet Connections Notice! The requirements of the EC directives are satised when battery cabinet are used with original accessories. If alternative batteries are used, you must ensure that the appli - cable EC directives[...]

36 EN Exchanging batteries W arning! If a battery cabinet has been disconnected and is to be reconnected, the battery isola - tor may only be reconnected after you have made certain that voltage with the correct polarity is present on both sides of isolating device. Connecting external battery cabinet W arning! Before replacing batteries, make sure[...]

37 6 Software and connectivity The Series provide Intelligent Slot, Expanded Slot, P ARALLEL, AS400, EPO, RS485 and RS232 as well as SERVICE Supervising Communication Interface exclusively available to PowerW alker technical personnel. 2 6 8 1 5 P ARALLEL Intelligent slot Expanded slot AS400 EPO SERVICE RS485 RS232 3 4 7 P ARALLEL 1. Intelligent sl[...]

38 EN RS232 port RS485 port[...]

39 AS400 port Note! The UPS have to be manually reset if remote shutdown occurs.[...]

40 EN 7 User operations 7.1 Single machine operation W arning! High touch current earth connection essential before connecting supply . The only user operations permitted are: Start up and shut down the UPS, excluding the commissioning start-up. Use of the LCD control panel and Emergency Power Off (EPO) switch. Use of optional connectivity modules [...]

41 3)Press ESC to access or automatically within 1min with no button being pressed 4)Press ▼ to obtain the below informa - tion Remark: the following drawing takes PowerW alker VFI 30000TP 3/3 BE/BI as an example and statistics are only for reference. 1)Power on 2)Automatic access within about 4s 36 POWERWALKER VFI 3 0000TP 3/3[...]

42 EN 5)Press ▼ again to obtain the below 6)Press ▼ again to obtain the below information information 7)Press ▼ again to obtain the below 8)Press ▼ again to obtain the below information information VFI 3 0000TP 3/3[...]

43 1)Switch-on picture 2)Press ENTER 4. Start-up action (press ESC to exit the above picture) Note! If malfunction occurs, “x” will appear at the lower right corner of the display ,while a warning occurs, “ ” will appear at the same position (as illustrated in the below pic - ture with battery mode as an example).[...]

44 EN 3)Select “Y es, Conrm” to switch on 4)Normal Switch-on the machine 5)Battery power supply (switch off line input switch)[...]

45 3)If it is in parallel machine mode, the 4)Press ENTER following will appear 5. Switch-off action (press ESC to exit above picture) 1)Switch-off picture 2)If it is in single machine mode, the following will appear[...]

46 EN 5)Select “Y es, Conrm” to switch of f 6)Normal Switch-off the machine Note! If you intend to switch off only one set of UPS among the parallel machine system, se - lect “single machine switch-off”; if switch-off is intended for the entire parallel machine system, select “parallel machine switch-off”. 6. Help 1)Help picture 2)Pr[...]

47 3)Enter respective password 4)Select action item 8. The Series is capable of DC start-up without AC input, panel display being similar to switch-on picture with AC supply . DC switch-on and off are available by following instruc - tions appearing in the pictures. 1)Action display (bypass power supply) 2) Press ▼ 7. Conguration (press ESC to[...]

48 EN 9. Procedures of DC switch-on: Activate DC switch-on function set under UPS bypass mode Make sure that “+”, “-” and “N” wires of batteries are properly connected to UPS Switch on batteries Lightly touch ENTER Manually conduct switch-on order within about 1min after LCD self-inspection 7.2 Parallel machine operation Redundancy intr[...]

49 Parallel machine wire connection drawing(one battery supply) Parallel machine wire connection drawing(separate battery supply)[...]

50 EN Single machine wire connection drawing[...]

51 PowerW alker VFI 30000TP , 40000TP 3/3 BE/BI requires minimum maintenance. 1. If battery is switched off, loaded equipments will not be covered for power-of f protection. 2. Make sure UPS vent are properly ventilated and clean side frames and fan vents from dusts every half a year (switch off AC, battery cabinet and internal battery fuse prior t[...]

52 EN Remark: A. Prior to battery replacement, switch off UPS and remove it from AC and battery , take of f internal battery breaker . B. T ake off metallic articles such as rings and watches. C. Use screw drivers equipped with insulated handles and do not place tools or other metal - lic substances on the batteries. D. Short circuit or reverse con[...]

53 8.2 Regular service/intervals The UPS requires very little maintenance if installed in an appropriate environment. In order to ensure maximum availability of the UPS, manufacturer recommends signing a proactive service agreement with a local authorised service provider . Batteries test 18 months Maintenance Interval Batteries change 3-5 years or[...]

54 EN 9 Parallel systems Parallel is only connected to identical ports for the UPS of same models and kV A rating. 1) Follow installation instructions for general installation requirements. 2)V entilation spacing between machines should allow for service access. 3) Input wiring for each set of UPS should follow the requirements for that of single u[...]

55 Note! Parallel signal cable should be connected as a loop.[...]

56 EN 1 1 Display reference T able[...]

57 Should any display or warning message excluded in the above table be found,please con - tact distributor or call PowerW alker Hot line for advice. ● Indicator light is on ★ Indicator light ashes Warning include one or more than one of these: 1.EPO active 2.Line loss 3.Neutral loss 4.Line phase error 5.Bypass loss 6.Bypass phase error 7.Ba[...]

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