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Brinkmann 2235 manual

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Table of contents for the manual

  • Page 1

    OWNER’S MANUAL W ARNING HAZARDOUS EXPLOSION MA Y RESUL T IF THESE W ARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL W ARNINGS AND INSTRUCTIONS IN THIS MANUAL T O A VOID PERSONAL INJUR Y , INCLUDING DEA TH OR PROPERTY DAMAGE. ASSEMBL Y AND OPERA TING INSTRUCTIONS SA VE THIS MANUAL FOR FUTURE REFERENCE NOTICE TO INST ALLER: LEA VE THESE I[...]

  • Page 2

    [...]

  • Page 3

    1 WE W ANT YOU T O ASSEMBLE AND USE YOUR GRILL AS SAFEL Y AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO A TTRACT YOUR A TTENTION T O POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL P A Y CLOSE A TTENTION T O THE INFORMA TION WHICH FOLLOWS! READ ALL SAFETY W ARNINGS AND INSTRUCTIONS CAREFULL Y B[...]

  • Page 4

    2 General W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation and LP Cylinder Specifications and Safe Use . . . . . . . . . . . . . . 4–6 Connecting LP Cylinder and Hose / Regulator to Grill . . . . . . . . . . . . . . . . 6–7 Leak T esting . . . . . . . . . . . . . . . . . . . . [...]

  • Page 5

    3 W ARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. • Never check for leaks using a match or open flame. CAUTION! Strong odors, colds, [...]

  • Page 6

    4 W ARNING W ARNING LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL) The LP cylinder is available for purchase at the same location the grill was purchased. The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must have a 20 lb. (9.1 kg) capacity incorporating a T ype 1 cylinder valve and an over-filling protection de[...]

  • Page 7

    5 The cylinder must also be equipped with: • A shut-off valve terminating in a T ype 1 gas cylinder valve outlet. • A T ype 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut-off valve. • A safety relief device having direct communication with th[...]

  • Page 8

    FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder . • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity . Over-filled tanks can create a dangerous condition. Over-filled tan[...]

  • Page 9

    7 W ARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak T esting" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line. ?[...]

  • Page 10

    LEAK TESTING: T o prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. WHEN TO PER[...]

  • Page 11

    W ARNING 9 6. Check each place listed (A – K) for growing bubbles which indicates a leak. 7. T urn off gas supply at cylinder valve. 8. T urn on control knobs to release gas pressure in hose. 9. T urn control knobs to "OFF" position. 10. T ighten any leaking connections. 1 1. Repeat soapy water test until no leaks are detected. 12. T ur[...]

  • Page 12

    LIGHTING INSTRUCTIONS: Follow the instructions exactly . 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the "OFF" position. 3. T urn on the fuel supply by r[...]

  • Page 13

    LIGHTING THE SIDE BURNER: 1. Open lid before lighting side burner . 2. Make sure control knob is in the "OFF" position. 3. Push and turn side burner control knob to the "HIGH" position. 4. Press the electronic igniter on the main control panel an d hold for 3 – 5 seconds to light burner . 5. If ignition does NOT occur in 5 sec[...]

  • Page 14

    12 OPERA TING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill. ?[...]

  • Page 15

    ROTISSERIE COOKING: • Y our grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. • Do not use the side burner when using a ro[...]

  • Page 16

    14 GRILL COOKING TIPS CLEANLINESS • Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry or seafood. • When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods[...]

  • Page 17

    BURNER ASSEMBL Y/MAINTENANCE • Although your burners are constructed of cast iron, they may rust as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner . • DO NOT obstruct the flow of combustion and ventilation air [...]

  • Page 18

    16 TRANSPORTING AND STORAGE: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder valve is shut off. After moving the grill check that all gas connections are free of leaks. Refer to instructions for Leak T esting. • DO NOT store a spare LP gas cylinder (filled or empty) under or near the [...]

  • Page 19

    17 TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. The cylinder valve may be closed. 6. Regulator is not properly seated on cylinder valve. [...]

  • Page 20

    18 Y our grill's serial number and model number , and the contact information for Brinkmann Customer Service, are listed on a silver label found on the back of the grill or on the grill body side, under the side shelf. These questions and answers are for your general knowledge, and may not be applicable to your model grill. Question: Why does [...]

  • Page 21

    Cleaning Stainless Steel Cooking Grills: W ash grills with a mild detergent and rinse with hot water before initial use and as needed. DO NOT use a commercial oven cleaner . For stubborn food residue, use a degreaser and fiber or brass cleaning brush. Cleaning Porcelain-Finished Cast-Iron Cooking Grills: W ash grills with a mild detergent and rinse[...]

  • Page 22

    20 P AR TS BAG CONTENTS 1 Screwdriver 1 Hex nut wrench 1 AA/1.5V Alkaline battery 2 Wheel axel bolts 2 Large washers 6 #8 self-tapping screws 6 M6 x 12mm bolts 6 Small star washers 2 M8 x 15mm shoulder bolts 2 M8 x 15mm bolts 2 Large star washers Make sure you have all items listed under P ARTS LIST and P ARTS BAG CONTENTS before you begin the inst[...]

  • Page 23

    ASSEMBL Y INSTRUCTIONS READ ALL SAFETY W ARNINGS & ASSEMBL Y INSTRUCTIONS CAREFULL Y BEFORE ASSEMBLING OR OPERA TING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT . The estimated time of assembly for this grill is approximately 45 minutes. The following provided tools are required to assemble this Brinkmann ProSeri[...]

  • Page 24

    (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. FOR MISSING P AR TS, PLEASE CALL CUSTOMER SERVICE A T 800-527-0717. 22 1 4 5 7 11 8 16 17 6 9 10 18 19 22 23 24 21 25 20 14 15 13 12 2 3[...]

  • Page 25

    Choose a good, cleared assembly area and get a friend to help you put your grill together . Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary . Step 1 With the help of a friend, turn the preassembled cart over . T ry to minimize the stress to the bottom pla[...]

  • Page 26

    Step 4 Snap wheel hub caps onto the outside of wheels as illustrated. Step 5 With the help of a friend, turn the cart to its upright position. Step 6 Attach tank heat shield to heat shield plate using one #8 self-tapping screw . 24 Hubcap T ank Heat Shield Heat Shield Plate[...]

  • Page 27

    25 Step 7 Attach heat shield plate to back panel using two M6 X 12mm bolts with small star washers. Step 8 Attach heat shield plate to front panel using three #8 self-tapping screws. Step 9 Place grease cup in middle of hole in heat shield plate. Heat Shield Plate Grease Cup Heat Shield Plate Heat Shield Plate[...]

  • Page 28

    26 NOTE: When performing Step 10, Lift grill body from front and rear panels to avoid injury to hands and fingers. Be sure to pass hose/regulator assembly above cart frame crossbar . Step 10 With the help of a friend, place grill body assembly on preassembled cart frame. Grill body will rest on angled top of vertical supports. Align bolt holes loca[...]

  • Page 29

    Step 12 Attach side table assembly to left side of cart frame assembly . Slide side table assembly onto preattached shoulder bolts. Attach two M8 x 15mm shoulder bolts as illustrated and secure. Step 13 Attach side burner assembly to right side of cart frame assembly . Slide side burner assembly onto preattached bolts. Attach two M8 X 15mm bolts wi[...]

  • Page 30

    28 Step 14 Remove two bolts and washers from the side burner valve. Insert the side burner valve assembly through the hole in the side burner table base, then firmly seat the valve nozzle into the burner venturi. Hold in place while you perform Step 15. W arning: Never use your grill without leak testing all gas connections and hoses. See the secti[...]

  • Page 31

    Step 17 Attach side burner igniter lead wire to the electrode as illustrated. Step 18 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. 29 Grease T ray Side Burner Igniter Lead Electrode[...]

  • Page 32

    30 Step 19 Place the heat distribution plates on lower level of grill body assembly directly above burners. Step 20 Place porcelain cast iron cooking grills on support ribs directly above heat distribution plates. Step 21 Place warming rack in grooves so that it sits above the cooking grills. Step 22 Remove igniter cap and insert battery with posit[...]

  • Page 33

    31 ProSeries 2235 (Assembled)[...]

  • Page 34

    PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty , 18" shish-kabob skewers are extra-long for fabulous restaurant style kabobs. Made of rust resistant stainless steel to last for years. SET OF 12 812-2904-0 ACCESSORIES 32 RIB RACK Chrome-plated rack can greatly increase the cooking capacity of your grill. Holds ribs, chicken halves, potatoes [...]

  • Page 35

    ACCESSORIES LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES A T YOUR LOCAL RET AILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 800-468-5252. MUL TI-PURPOSE SP A TULA If you could have only one BBQ tool, this multi-purpose spatula is it! Aside from being a great spatula, it features a serrated edge for cutting, a bottle opener , and special [...]

  • Page 36

    140-2235-0 10/04, 4/05 Owner ’s Manual for Model 810-2235-0 The Brinkmann Corporation warrants to the original purchaser that the Brinkmann ProSeries™ 2235 is free from defects due to workmanship or materials for: Die cast and stainless steel parts - Lifetime Electronic ignition and burners - 1 Y ear Remaining parts - 1 Y ear The Brinkmann Corp[...]