Bryant 355MAV manual

NOTE: Read the entire instruction manual before starting the installation. TABLE OF CONTENTS SAFETY CONSIDERATIONS .....................................................................................................................................................................................3 INTRODUCTION........................................[...]

LOCATION ..................................................................................................................................................................................................................15 General ........................................................................................................................[...]

SAFETY CONSIDERATIONS Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be perfor[...]

Fig. 2—Dimensional Drawing Dimensions (in.) UNIT SIZE A D E 042040* 24-1/2 22-7/8 23* 042060 17-1/2 15-7/8 16 042080 21 19-3/8 19-1/2 060080 21 19-3/8 19-1/2 060100 21 19-3/8 19-1/2 060120 24-1/2 22-7/8 23 * These dimensions reflect the wider casing for the Trophy (96.6 percent AFUE) furnace. A99112 NO TES: 1. Minimum return-air openings at fur n[...]

Before installing the furnace in Canada, refer to the current edition of the NSCNGPIC. Contact Standard Sales CSA International, 178 Rexdale Boulevard, Etobicoke, (Toronto) Ontario, Canada M9W 1R3. Installation must comply with regulations of serving gas supplier and local building, heating, plumbing or other codes in effect in the area in which in[...]

ELECTROSTATIC DISCHARGE (ESD) PRECAUTION PROCEDURE CAUTION: Electrostatic discharge can affect electronic components. Follow the Electronic Discharge Precautions Procedure listed below during furnace and servicing to protect the furnace electronic control. Precautions will prevent electrostatic discharges from personnel and hand tools which are hel[...]

PROCEDURE 2—UPFLOW APPLICATIONS In an upflow application, the blower is located below the burner section, and conditioned air is discharged upwards. A. Condensate Trap Location (Factory-Shipped Orientation) The condensate trap is factory installed in the blower shelf and factory connected for UPFLOW applications. A factory-supplied tube is used t[...]

NOTE: Failure to use CPVC elbows may allow drain to kink and prevent draining. f. Connect larger diameter drain tube and clamp (factory-supplied in loose parts bag) to condensate trap and clamp securely. g. Route tube to coupling and cut to appropriate length. h. Attach tube to coupling and clamp securely. C. Condensate Trap Location (Alternate Upf[...]

a. Connect relief port tube (green label) to condensate trap. b. Extend this tube (if required) by splicing to small diameter tube (factory-supplied in loose parts bag). c. Determine appropriate length, cut, and connect tube. E. Condensate Trap Field Drain Attachment Refer to Condensate Drain section for recommendations and procedures. F. Pressure [...]

1. Remove 3 tubes connected to condensate trap. 2. Remove trap from blower shelf by gently pushing tabs inward and rotating trap. 3. Install casing hole filler cap (factory-supplied in loose parts bag) into blower shelf hole where trap was removed. 4. Install casing hole filler cap into blower shelf hole where trap was removed. 5. Fill unused conde[...]

c. Install cap and clamp on UPPER inducer housing drain connection where molded drain tube was removed. d. Use inducer housing drain tube (violet label and factory-supplied in loose parts bag) to connect LOWER inducer housing drain connection to the condensate trap. e. Connect inducer housing drain connection to condensate trap. (1.) Condensate Tra[...]

a. Install drain tube coupling (factory-supplied in loose parts bag) into collector box drain tube (blue label) which was previously connected to condensate trap. b. Connect large diameter drain tube and clamp (factory-supplied in loose parts bag) to drain tube coupling, extending collector box drain tube. c. Route extended tube (blue label) to con[...]

CAUTION: The condensate trap MUST be installed below furnace. See Fig. 4 for dimensions. The drain connection to condensate trap must also be properly sloped to an open drain. NOTE: Combustion-air and vent pipes are restricted to a minimum length of 5 ft. (See Table 6.) NOTE: A 12-in. minimum offset pipe section is recommended with short (5 to 8 ft[...]

b. Install removed clamp and plug into UPPER collector box drain tube (blue label) which was previously connected to condensate trap. c. Connect LOWER collector box drain tube (blue and white striped label) to condensate trap. Tube does not need to be cut. d. Clamp tube to prevent any condensate leakage. 2. Inducer Housing Drain Tube: a. Remove fac[...]

6. Determine appropriate length, cut, and connect tube. 7. Clamp tube to relief port connection. E. Condensate Trap Freeze Protection Refer to Condensate Drain Protection section for recommendations and procedures F. Construct a Working Platform Construct working platform where all required furnace clearances are met. (See Fig. 3 and 10.) CAUTION: [...]

CAUTION: If these furnaces are used during construction when adhesives, sealers, and/or new carpets are being installed, make sure all combustion and circulating air requirements are followed. If operation of furnace is required during construction, use clean outside air for combustion and ventilation. Compounds of chlorine and fluorine, when burne[...]

CAUTION: The furnace can operate in the high-fire mode when certain fault conditions occur. The following precautions should be taken: 1. Size gas piping based on the high-fire input. 2. Check the high-fire input and adjust it per the main literature instructions. NEVER assume the high-fire input rate is not important for low-fire-only installation[...]

Table 1—Opening Dimensions (in.) FURNACE CASING WIDTH APPLICATION PLENUM OPENING FLOOR OPENING AB C D 17-1/2 Upflow Applications 16 24-1/8 16-5/8 24-3/4 Downflow Applications on Non-Combustible Flooring 15-7/8 19 16-1/2 19-5/8 Downflow Applications on Combustible Flooring Using KGASB Subbase Furnace with or without CD5 or CK5 Coil Assembly or KCA[...]

NOTE: Remove furnace perforated, supply-air duct flanges when they interfere with mating flanges on coil or downflow subbase. To remove perforated, supply-air duct flanges, use wide duct pliers, duct flange tool, or hand seamers to bend flange back and forth until it breaks off. Be careful of sharp edges. (See Fig. 21.) WARNING: Do not bend duct fl[...]

CAUTION: The entire length of furnace MUST be supported when furnace is used in a horizontal position to ensure proper draining. When suspended, bottom brace supports sides and center blower shelf. When unit is supported from the ground, blocks or pad should support sides and center blower shelf area. PROCEDURE 4—AIR DUCTS A. General Requirements[...]

Maintain a 1-in. clearance from combustible materials to supply air ductwork for a distance of 36 in. horizontally from the furnace. See NFPA 90B or local code for further requirements. B. Ductwork Acoustical Treatment Metal duct systems that do not have a 90 degree elbow and 10 ft of main duct to the first branch take-off may require internal acou[...]

PROCEDURE 5—FILTER ARRANGEMENT WARNING: Never operate unit without a filter or with filter access door removed. Failure to follow this warning can cause fire, personal injury, or death. The air filter arrangement will vary due to application, furnace orientation, and filter type. The filter may be installed in an external Filter/Media cabinet (if[...]

Fig. 24—Bottom Filter Arrangement A00290 W ASHABLE FIL TER FIL TER SUPPORT FIL TER RET AINER 17 1 ⁄ 2 -IN. WIDE CASINGS ONL Y : INST ALL FIELD-SUPPLIED FIL TER FILLER STRIP UNDER FIL TER. 1 ″ 24 1 / 2 ″ 3 ″ 21-IN. WIDE CASINGS ONL Y : SUPPORT R ODS (3) EXTEND 1/4" ON EACH SIDE OF FIL TER AND REST ON CASING FLANGE Fig. 25—Removing B[...]

Risers must be used to connect to furnace and to meter. Support all gas piping with appropriate straps, hangers, etc. Use a minimum of 1 hanger every 6 ft. Joint compound (pipe dope) should be applied sparingly and only to male threads of joints. Pipe dope must be resistant to propane gas. CAUTION: Connect gas pipe to furnace using a backup wrench [...]

NOTE: The gas valve inlet press tap connection is suitable to use as test gage connection providing test pressure DOES NOT exceed maximum 0.5 psig (14-in. wc) stated on gas valve. (See Fig. 56.) Piping should be pressure tested in accordance with NFGC local and national plumbing and gas codes before furnace is attached. In Canada, refer to current [...]

CAUTION: Do not connect aluminum wire between disconnect switch and furnace. Use only copper wire. (See Fig. 28.) WARNING: The furnace casing MUST have an uninterrupted or unbroken ground according to NEC ANSI/NFPA 70-2002 and Canadian Electrical Code CSA C22.1 or local codes to minimize personal injury if an electrical fault should occur. This may[...]

NOTE: If desired, cut butt connectors off factory leads and strip insulation approximately 1/4 in and use field-supplied wire nuts to connect. b. An alternate method to attach EAC lead to control center is the following procedure: (1.) Remove 2 screws securing the control box to furnace blower shelf. (2.) Remove and discard 2 factory-supplied leads[...]

FRS LS ALS FSE GV C M P HI NOTE # 3 3 PL1 PL7 12 1 0 4 6 12 ORN BRN YEL GRN YEL 3 PL9 HSI 12 1.5 AMP EAC1 EAC2 2 1 PL4 1 2 3 7 8 4 5 6 YEL ORN BRN GRN BLU BRN RED 10 11 B2 RED 9 5 PL3 5BLU 4YEL 3VIO 2OR N 1RE D RED ORN VIO YEL WHT BLK RED ORN VIO YEL 9876 432 1 PL10 1 PL11 5 IND . NOTE #7 PL11 PL12 12543 3 16 8 14 1 RED ORN VIO YEL GRN/YEL YEL BLU [...]

4. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so appliance shall operate continuously. 5. Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle. 6. After it has been determined that each [...]

NOTE: Furnace combustion-air and vent pipe connections are sized for 2-in. pipe. Any pipe size change should be made outside furnace casing in vertical pipe. (See Fig. 35.) This allows proper drainage of vent condensate. Combustion-air and vent pipes must terminate together in same atmosphere pressure zone, either through roof or sidewall (roof ter[...]

Other gas appliances with their own venting system may also use the abandoned chimney as a raceway providing it is permitted by local code, the current edition of the National Fuel Gas Code and the vent or liner manufacturer’s installation instructions. Care must be taken to prevent the exhaust gases from one appliance from contaminating the comb[...]

Table 6—Approved Combustion-Air and Vent Pipe, Fitting and Cement Materials SPECIFICATION (MARKED ON MATERIAL) MATERIAL PIPE FITTINGS SOLVENT CEMENT AND PRIMERS DESCRIPTION D1527 ABS Pipe — — Schedule-40 D1785 PVC Pipe — — Schedule-40 D2235 For ABS — — Solvent Cement For ABS D2241 PVC Pipe — — SDR-21 & SDR-26 D2466 PVC — Fit[...]

CAUTION: Combustion air must not be taken from inside structure because inside air is frequently contaminated by halogens, which include fluorides, chlorides, bromides, and iodides. These elements are found in aerosols, detergents, bleaches, cleaning solvents, salts, air fresheners, adhesives, paint, and other household products. Locate combustion-[...]

NOTE: Do not count elbows or pipe sections in terminations or within furnace. See shaded areas in Fig. 40, 41, 42, 43, and 44. EXAMPLE: An 042080 size furnace located in Indianapolis, elevation 650 ft above sea level, could be installed in an application requiring 3 elbows and 17 ft of vent pipe, along with 5 elbows and 16 ft of combustion-air pipe[...]

NOTE: A 2-in. diameter pipe must be used within the furnace casing. Make all pipe diameter transitions outside furnace casing. g. Drill a 1/8-in. hole in 2-in. combustion-air pipe using hole in intake housing as a guide. h. Install a field-supplied No. 6 or No. 8 sheet metal screw into combustion-air pipe. NOTE: DO NOT OVERTIGHTEN SCREW. Breakage t[...]

If use of this drain connection is desired, drill out fitting’s tap plug with a 3/16-in. drill and connect a field-supplied 3/8-in. tube. This tube should be routed to open condensate drain for furnace and A/C (if used), and should be trapped. (See Fig. 38.) 2. Attach vent pipe to furnace as follows: a. Determine location of vent pipe connection [...]

d. Be certain that mating surfaces of inducer housing connection, elastomeric coupling, and 2-in. diameter vent pipe are clean and dry. Assemble the elastomeric (rubber) vent coupling (with 2 loose clamps) onto inducer housing connection. Insert the 2-in. diameter vent pipe through the elastomeric (rubber) coupling and fully into inducer housing co[...]

Fig. 40—Concentric Vent and Combustion-Air RoofTermination (Preferred) A93054 COMBUSTION AIR MAINTAIN 12 IN. (305 mm). (18 IN. (457 mm) FOR CANADA) MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. (610 mm) ABOVE ROOF. VENT Fig. 41—Concentric Vent and Combustion-Air SideTermination A93055 MAINTAIN 12 IN. (305 mm) CLEARAN[...]

NOTE: Shaded parts in Fig. 39, 40, 41, 42, and 43 are considered to be termination. These components should NOT be counted when determining pipe diameter. Roof termination is preferred since it is less susceptible to damage, has reduced chances to take in contaminants, and has less visible vent vapors. (See Fig. 39 or 40.) Sidewall termination may [...]

b. Termination kit should be positioned where vent vapors will not damage plants/shrubs or air conditioning equipment. c. Termination kit should be positioned so it will not be affected by wind eddy (such as inside building comers) or that may allow recirculation of flue gases, airborne leaves, or light snow. d. Termination kit should be positioned[...]

An external trap is not required when connecting the field drain to this condensate trap. The field drain connection (condensate trap or drain tube coupling) is sized for l/2-in. CPVC, 1/2-in. PVC, or 5/8-in. ID tube connection. Drain pipe and fittings must conform to ANSI standards and ASTM D1785, D2466 or D2846. CPVC or PVC cement must conform to[...]

Fig. 46—Concentric Vent and Combustion-Air Side Termination (Dimension “A” is Touching or 2-in. Maximum Separation) A93057 COMBUSTION AIR VENT A VENT 1 ″ (25 mm) MAXIMUM (TYP) Fig. 47—Sidewall Termination of 12 in. or Less (Dimension “A” is Touching or 2-in. Maximum Separation) A96129 A COMBUSTION AIR COMBUSTION AIR VENT Fig. 48—Sid[...]

1. Fold heat tape in half and wrap on itself 3 times. 2. Locate heat tape between sides of condensate trap back. (See Fig. 50.) 3. Use wire ties to secure heat tape in place. Wire ties can be positioned in notches of condensate trap sides. (See Fig. 50.) 4. Wrap field drain pipe with remaining heat tape, approximately 1 wrap per ft. 5. When using f[...]

PROCEDURE 1—SELF-TEST MODE The control center goes through a brief self-test whenever 115-v or 24-v power is interrupted. The self-test takes approximately 2 sec to complete. After power is restored, red (microprocessor) LED briefly comes on. Then green LED comes on for 1 sec, followed by 1 sec where both yellow and green LEDs are on. During this[...]

2. Blower on —The blower motor is turned on IMMEDIATELY and slowly increases to maximum speed as soon as a call for heat is received. No blower calibration occurs. 3. Electronic Air Cleaner —The EAC-1 terminal does not operate in emergency heat mode. 4. Humidifier —The HUM terminal is energized IMMEDIATELY. 5. Ignitor warm up —The HSI is en[...]

8. Electronic Air Cleaner —The EAC-1 terminal is energized whenever blower operates. 9. Inducer speed operation —If cycle starts in low heat, inducer speed reduces slightly after the flame sense. If cycle starts in high heat, inducer speed increases 15 sec after flame sense. The reduction in speed in low heat is to optimize combustion for maxim[...]

1. Leave 115-v power to furnace turned on. 2. Remove main furnace door. 3. Remove blower access panel. 4. Move setup switch SW-6 to ON position. 5. Manually close blower access panel door switch. Use a piece of tape to hold switch closed. WARNING: Blower access panel door switch opens 115-v power to control center. No component operation can occur.[...]

The DEHUM output on the thermidistat control or the humidistat output, is connected directly to the DEHUM terminal on the furnace control. In addition, the DE jumper located next to the DEHUM terminal must be removed to enable the DEHUM input (See Fig. 33 and 34). When a dehumidify demand exists, the furnace control reduces the blower airflow by 21[...]

NOTE: The CF switches are factory set to provide continuous fan airflow equal to low-heat mode. 5. Replace main furnace door and blower access panel. C. Setup Switches (SW) The control center has 8 setup switches that may be set to meet the application requirements. Position these setup switches for the appropriate requirement. 1. Remove main furna[...]

2. Locate setup switches on control center. (See Fig. 31.) 3. See Table 11 for setup switch description. (See Fig. 30.) 4. Replace main furnace door and blower access panel. NOTE: If a bypass humidifier is used, setup switch SW-3 (BPH) should be in ON position. This prevents nuisance limit trips caused by the increased temperature in return air res[...]

Furnace input rate must be within ±2 percent of input on furnace rating plate. 1. Determine natural gas orifice size and manifold pressure for correct input. a. Obtain yearly heat value average (at installed altitude) from local gas supplier. b. Obtain yearly specific gravity average from local gas supplier. c. Verify furnace model. Table 13 can o[...]

NOTE: DO NOT set low-heat manifold pressure less than 1.3-in. wc or more than 1.7-in. wc for natural gas. If manifold pressure is outside this range, change main burner orifices. CAUTION: DO NOT bottom out gas valve regulator adjusting screw. This can result in unregulated manifold pressure and result in excess overfire and heat exchanger failures.[...]

j. Remove jumpers R to W/W1 and R to W2. 3. Verify natural gas input rate by clocking gas meter. NOTE: Be sure all pressure tubing, combustion-air and vent pipes, and burner enclosure front are in place when checking input by clocking gas meter. a. Calculate high-altitude adjustment (if required). CAUTION: DO NOT redrill orifices. Improper drilling[...]

CANADA At installation altitudes from 2000 to 4500 ft, this furnace must be derated 5 percent by an authorized Gas Conversion Station or Dealer. To determine correct input rate for altitude, see example above and use 0.95 as derate multiplier factor. b. Reinstall burner box cover. NOTE: Clocking gas input rate MUST always be performed with the burn[...]

m. Move setup switch SW-2 to OFF position and jumper R and W2 thermostat connections. (See Fig. 31.) This keeps furnace locked in high-heat operation. Repeat items h through k for high-heat operation. EXAMPLE: (High-heat operation at 0-2000 ft altitude) Furnace input from rating plate is 100,000 Btuh. Btu heating input = Btu/cu ft X cu ft/hr Heatin[...]

Furnace must operate within the temperature rise ranges specified on the furnace rating plate. Determine the air temperature as follows: 1. Place thermometers in return and supply ducts as close to furnace as possible. Be sure thermometers do not ’see’ heat exchangers so that radiant heat does not affect thermometer readings. This practice is p[...]

2. See thermostat manufacturer’s instructions for adjusting the heat anticipator and for varying heating cycle length. NOTE: When using an electronic thermostat, set cycle rate for 3 cycles per hr. 3. Return setup switch SW-2 to OFF position and replace thermostat on subbase. PROCEDURE 6—CHECK SAFETY CONTROLS A. Check Primary Limit Control This[...]

3. Turn on 115-v power to furnace. 4. Set thermostat to call for heat. When pressure switches are functioning properly, fault code 42 will flash on control center approximately 10 sec after thermostat switch is closed. If either a fault code 31 or 32 is flashed when ICM inducer motor is disconnected, the furnace will shut itself down immediately. D[...]

CHECKLIST—INSTALLATION Load Calculation Condensate Drain _______ _______ _______ Heating Load (Btuh) Cooling Load (Btuh) Furnace Model Selection _______ _______ _______ _______ _______ Unit Level or Pitched Forward Internal Tubing Connections Freeof Kinks and Traps External Drain Connection Leak tight and Sloped Condensate Trap Primed before Star[...]

© 2002 CAC/BDP 7310 W. Morris St., Indianapolis, IN 46231 355m4011 —60— Book/Tab: 1/6 Catalog No. 5335-518[...]