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Cabela's 46578 manual

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Table of contents for the manual

  • Page 1

    12039 Smith Ave. Santa Fe S prin gs CA 9067 0 USA / 1 -877 -338-0999 w w w.champi onp ow e re quipm en t. co m 4000 Starting Watts/3500 Running Watts P OR T A B L E G E N E R A T OR S AV E T HE S E IN S T R UC T ION S Im por tant Safety Instruction s ar e in clude d in this manual. MADE IN CHINA REV 46578-20140521 W ir ele s s Remo t e, E lec t r i[...]

  • Page 2

    *We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover . H a v e q ue st ion s or nee d a ss is ta nc e? Do n ot r e t ur n t hi s pr od uc t t o th e s to r e ! W E A R E H E R E T O H E L P! Visit o ur w eb site : w w w .championpow erequipmen t .com fo r mo r e info : •?[...]

  • Page 3

    46578 Wireless Remote, Electric Start PO R T A BL E G EN ER A T OR 4000 Starting Watts/3500 Running Watts T AB LE OF C O NTENTS Introduction ............................. 1 Introduction ........................... 1 Portable Po wer Generat or .................. 1 Acces s ories ........................... 1 This B oo klet ...........................[...]

  • Page 4

    1 REV 46578-20140521 ENGLISH 4 6578 Intr oduc tion Congratu lat ion s on yo ur pu rc hase of a C ha mp ion Power E q u i pmen t gen erator . CPE desig ns a nd bu il ds gen erators to st ri ct spec ificat i ons. W it h proper use a nd ma i nt en ance , th is genera tor w i l l br i ng years of sat isfyi ng se r vice . Por t able Po wer Genera tor T[...]

  • Page 5

    REV 46578-20140521 2 4 6578 ENGLISH M A NU A L CON V E N T ION S Th is m an ua l uses the f ol lowi ng symbol s to he l p d i fferen t iat e between d i fferen t k i nds o f i nf ormat ion. Th e safe ty symbol is used w it h a k ey word t o a lert you t o pote nt i al h azards i n operati ng a nd own ing pow er equ ipme nt . F ol low al l s af ety [...]

  • Page 6

    3 REV 46578-20140521 ENGLISH 4 6578 S A FE T Y RUL E S Generat or exh au st conta i ns car bon mono xi de, a col orl es s, odorl es s, poi son gas. Breat h i ng carbo n mono xi de wi ll ca use n ausea, d izzi ness, fai nt ing or death . If you start to fee l d i zz y or weak, get t o fresh air imm e diately. Operat e genera tor ou td oors onl y i n[...]

  • Page 7

    REV 46578-20140521 4 4 6578 ENGLISH S A FE T Y RUL E S I mpro per treatm ent or u se of th e gen erator ca n dam age it , sh or te n its l ife an d vo id yo ur warra nty . Use t he gen erator o n ly f or in t end ed uses. Operat e on ly on l ev el s urfaces. DO NOT expose gen erator t o ex cessive mo ist ure , dust, o r dir t. DO NOT al low an y ma[...]

  • Page 8

    5 REV 46578-20140521 ENGLISH 4 6578 R ead th i s owner’ s man ua l bef ore operat i ng yo ur ge nerat or . F am i li ar iz e you rself w it h t he locat i on an d fu nct ion of t he con trol s an d feat ures. Sav e th is man ua l for f ut ure r ef erenc e. (1) F uel T ank – 3.8 ga l . ( 1 4.4 L) ca pac ity fue l tan k. (2) Auto - Cho ke – Aut[...]

  • Page 9

    REV 46578-20140521 6 4 6578 ENGLISH Pow er Panel 1 5 6 7 8 3 (1) Int elli g au ge – Three mode d igita l met er f or ru nn ing hours, voltage and her t z. (2) Ignitio n Switch (3) Circuit Br e aker s – Protec ts the ge nerat or aga i nst elec trical ove rlo ad. (4) Batter y Switc h – Enable s / disable s s tar ting el ectr ica l ly – v i a [...]

  • Page 10

    7 REV 46578-20140521 ENGLISH 4 6578 CON T ROL S A ND F E AT URE S Wir eles s Remot e Cont rol Th is ge nerat or is eq u i pped w it h a wi re less remot e con trol syst em for starti ng and stop pi ng. The syste m cons ists of ( 4) m ai n componen ts : 1. Rece iver Con tro l Modu le (RCM) 2. Wi reless Remot e 3. Bat te r y Sw itch 4. Ignition Switc[...]

  • Page 11

    REV 46578-20140521 8 4 6578 ENGLISH Par t s Included CON T ROL S A ND F E AT URE S Y our 465 78 gasol ine pow ered ge nerat or sh i ps wi th t he fol lowing pa r t s : Wheel K it – 8 i n. Wh eel ........................... 2 – Bu shin g .............................. 2 – Fl ang e Bol t (M 1 0x1 05 f or Wheel ) ............ 2 – Lock N ut (M [...]

  • Page 12

    9 REV 46578-20140521 ENGLISH 4 6578 A S S E M B LY Ins t all the Handles 1. Pl ace t he h and le over t he mou nt ing c ha nn el o n the frame. 2. Secu re th e ha nd le t o t he frame u si ng the two ha nd le bolt s ( M8x45) . 3. Plac e a flan ge loc k nu t (M8) on the e nd of eac h bol t and f asten sec ur el y . D O NOT o ver t igh t en th e fl[...]

  • Page 13

    REV 46578-20140521 10 4 6578 ENGLISH 1. Pl ace t he ge nerat or on a fl a t, l eve l su rface. 2. R emov e oi l fi l l cap /di psti c k to ad d oi l. 3. Ad d up t o 0 .6 q t. (0. 6 L) of oi l (inc lud ed) an d rep l ace oi l fi l l cap /di pst ic k. DO NOT OV ERF ILL. 4. Chec k eng i ne oi l leve l da i ly and ad d as needed . The en gi ne is eq[...]

  • Page 14

    11 REV 46578-20140521 ENGLISH 4 6578 A S S E M B LY Add Fuel Cont ’d. Grounding Y our ge nerat or mu st be properl y con nect ed t o an appr opri at e grou nd t o he l p prev ent e l ectr ic sh ock. A grou nd t erm i na l con nected t o the f rame of t he g enerat or has been pr ovi ded o n the pow er pan el . F or remo te grou nd ing, c on nect [...]

  • Page 15

    REV 46578-20140521 12 4 6578 ENGLISH OP E R AT ION Genera tor L oca tion NEVER o perate t he ge nerat or i ns id e an y bu i ldi ng, inc l udi ng gara ges , bas ements, crawlspace s and sheds, enclosure or c ompar tment, incl udi ng the gener ator com partment o f a recreat iona l veh icl e. P lease con su lt you r local a ut hor ity . In some area[...]

  • Page 16

    13 REV 46578-20140521 ENGLISH 4 6578 OP E R AT ION Wir eles s Remot e and Elec tr ic S t ar t Wi rel ess remote starti ng is on ly possi b le wi th in 8 0 feet of the generator . Do not attem pt t o ad just th e carbu ret or ch ok e. The wire les s remote and electric star ting systems wil l aut oma ti ca l ly c lose and open t he c hok e. 1. Make [...]

  • Page 17

    REV 46578-20140521 14 4 6578 ENGLISH Connect ing Elect ric al Lo ads 1. Le t the e ng i ne stab i l i ze a nd war m up f or a few mi nut es after star t i ng 2. Pl ug in an d tu rn on t he d esir ed 1 20 V olt AC s i ng le phase , 60 Hz e lectr i cal l oads. – DO NOT con nect 3-ph ase loads t o t he ge nerat or . – DO NOT con nect 50 H z load s[...]

  • Page 18

    15 REV 46578-20140521 ENGLISH 4 6578 Do Not O ver load Genera tor Cap acit y F ol low these si m pl e ste ps to ca lc u l at e the r un ni ng an d star t in g watts neces sar y for yo ur pu rposes. 1. S el ect t he el ectr ica l de vi ces you p la n on ru n n i ng at the same ti me. 2. T otal t he ru n n i ng watts of th ese item s. Th is i s the a[...]

  • Page 19

    REV 46578-20140521 16 4 6578 ENGLISH The own er/ operator i s respons i bl e f or al l period ic maintenan ce. Compl et e al l sched u led m ai nte nan ce i n a t i mel y ma nn er . Correct an y issue be fore opera ti ng the ge nerat or . Nev er operat e a dam aged or de fect i ve ge nerat or . T am per in g wi th t he fac tory set govern or wi ll [...]

  • Page 20

    17 REV 46578-20140521 ENGLISH 4 6578 Adj ustm ents The a ir -fu el m ixtu re i s not ad justab le . T am peri ng wit h th e gover nor can d amag e you r gen erator a nd yo ur e lect ri cal dev ices an d wi ll v oi d you r warran ty . CPE r ecomm end s th at you c ontac t our service l in e at 1 -87 7 -338-0999 for al l other service a nd /or adj us[...]

  • Page 21

    REV 46578-20140521 18 4 6578 ENGLISH MAI NTE NAN C E AND STO RAG E S tor age The ge nerat or shou ld be star ted at l east once e very 1 4 days a nd a l lo wed t o ru n for at l east 20 mi nut es. For lon ger t erm storage , pl ease fol low th ese gui de l i nes. Generat or S tor age 1. Add a properl y for mu lated f ue l stab i l i zer t o th e ta[...]

  • Page 22

    19 REV 46578-20140521 ENGLISH 4 6578 Eng ine Speci fic at ions – Mo del ..................... YF1 6 8 FD -2-21 1 – Dis plac em ent ....................... 19 6 c c – Ty p e ........................ 4-Stroke OHV – Start T ype .................. Wi reles s Remot e FCC S t at ement f or Remot e Cont rol Dev ice 1. This d ev ice co mp l i es w[...]

  • Page 23

    REV 46578-20140521 20 4 6578 ENGLISH Wir ing Diag ram S P E CIF IC AT IO N S L W G B Y R YEL LO W BL ACK BL UE GR EE N RED WHITE Br WHITE BLUE GREEN YE LLO W WHITE G REE N BROWN BLACK WHITE B/W W/ L G/ Y W/ G B Y ENGINE B LO CK G EN ER AT OR B LO CK SPA RKING PLUG IGNITION COIL OI L LE VE L SW CONTR OL BOX B LO CK CO MB INATION SW M Br W Br G/ Y B [...]

  • Page 24

    21 REV 46578-20140521 ENGLISH 4 6578 S P E CIF IC AT IO N S Par t s Diag r am 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 4 2 4 3 4 4 4 5 4 6 4 7 4 8 5 0 5 1 5 2 5 3 5 4 5 5 5 6 5 9 6 0 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 7 0 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 [...]

  • Page 25

    REV 46578-20140521 22 4 6578 ENGLISH Par t s Li s t # Par t Numb er De scription Qty 1 2 6 .6 01.9 4 Engine 1 2 1 22 . 1 90005 .00 Ru b b e r, F o r e - C o v e r, B 1 3 122 . 1 900 05.0 1 Ru b b e r, F o r e - C o v e r, A 1 4 12 3 .19110 0 .19 Rotor A s sembly, A, 120MM 1 5 2.08 .022 Flange B olt M8 × 242 1 6 1.9 6 .0 8 Washer Ø8 1 7 1.724 4 .0[...]

  • Page 26

    23 REV 46578-20140521 ENGLISH 4 6578 S P E CIF IC AT IO N S Eng ine Par t s Diag ram 1 2 3 4 5 6 7 8 9 10 12 13 14 25 26 27 29 30 32 35 37 38 12 40 41 42 43 44 46 47 21 22 23 24 108 107 106 10 4 103 53 52 98 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 75 1 93 94 95 92 91 90 97 78 79 80 82 83 84 85 86 87 88 76 59 77 96 105 81 7[...]

  • Page 27

    REV 46578-20140521 24 4 6578 ENGLISH # Par t Numb er Des cription Qty 1 1.5 78 9. 0 6 0 8 F lange Bolt M6 × 8 6 2 22.061 1 00.0 0.2 Rec oil Star ter C over, B lack 1 3 21 .061 005.0 0 Recoil Sta rte r Spring 1 4 2 .10 . 0 0 3 R o p e ( Ø 5 ×15 5 0 ) 1 5 21. 0 610 01. 01 Rec oil S ta r te r Re el 1 6 45 . 060003 .00 Spring, R atchet 2 7 45 . 0600[...]

  • Page 28

    25 REV 46578-20140521 ENGLISH 4 6578 T ROUB L E S HOO T ING For furt her technical suppor t : T echnical Se r vice Mon – F ri 8 : 30 AM – 5: 00 PM (P ST /PDT) T ol l F ree: 1 - 87 7 -338- 0999 tech @ ch ampio np ow er e quipme nt.co m Problem C aus e Solu tio n Generato r wi ll not star t No fuel Add fuel Fau lty spark plug Repl ace spark plug [...]

  • Page 29

    REV 46578-20140521 26 4 6578 ENGLISH W AR RANT Y W ARRANT Y CHAMP ION POWER E QUI PMENT 2 YEAR LI MITE D W AR RANT Y Warran t y Quali fica tions Cha mp io n Power E q u i pmen t (CPE) w i l l reg ist er th i s warran ty upon rece i pt o f you r Warra nty R egistra ti on Card and a c opy o f you r sales rece i pt fr om one o f CPE ’ s retai l loc[...]

  • Page 30

    Champion Po wer Equip ment, I nc. (CPE) , The United St ates Environment Protection Agency (U.S. EPA. ) and the California Air Resources Board (CARB) Emission Cont rol Syst em Warranty Your Champio n Power Equi pment (CPE) engine complies with bot h the U.S. EPA a nd stat e of Califor nia Air Resource s Board (CARB) e mission regula tions. YOUR WAR[...]

  • Page 31

    EMISSION CONTROL SYSTEM WARRANTY The foll owing are speci fic provi sions rel ative to your Emission Control Syst em (ECS) Warrant y Coverage. 1. APPLICABILITY: This warranty sha ll ap ply t o 1995 and later model year Calif ornia small of f - road engines (for other states , 1997 and lat er model year engi nes). The ECS Warranty Period shall begi [...]

  • Page 32

    EMISSION - RELATED PARTS INCLUDE THE FOLLOWING: (u sing th ose port ions of the l ist applica ble to the engine) Systems co vered by this warrant y Parts Des cripti on Fuel Meteri ng System Fuel regul ator, Carbu retor and i nternal pa rts Air I nduction System Air cl eaner, Intake manifold Ignition Sy stem Spark pl ug and pa rts, Magn eto ign itio[...]