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Table of contents for the manual
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Page 1
Assembly instructions © 2013 PR ODUCT GUIDE MODEL 463270613 © 2013 Char-Broil, LLC Columbus, GA 31902 Printed in China Serial Number Date Purchased IMPORT ANT : Fill out the product record information below . See rating label on grill for serial number . For support and to register your grill, please visit us at www .charbroil.com If you have que[...]
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Page 2
T ABLE OF CONTENTS 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING For residential use only . Do not use for commercial cooking. D ANGER DANGER: Indicates an imminen[...]
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Page 3
WARNING Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready , a conversion kit must be purchased for use with natural gas. • Grill installation must conform with local codes, or in their absence of local codes, with either the National [...]
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Page 4
• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you s[...]
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Page 5
WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP cylinder OFF by turning hand-wheel clock[...]
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Page 6
6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, discon[...]
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Page 7
7 ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ Safety Tips Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. Never move grill while in operation or still hot. Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. Maximum lo[...]
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Page 8
8 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW . Y ou should see a smaller flame in LOW position than seen on HIGH . Perform burner flame check on sideburner , also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the T ro[...]
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Page 9
9 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. T urn gas OFF at control knobs and LP cylinder . 2. Remove cooking grates and flame tamers. 3. Remove carryover tubes and burners. 4. 5. Carefully lift each burner up and away from valve openings. We su[...]
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Page 10
This warranty only applies to units purchased from an authorized retailer . Manufacturer warrants to the original consumer-pur chaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The m[...]
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Page 11
P ARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However , the method of assembly remains the same. K e y Qt y Des cription A 1 T OP L I D B 1 H AN D L E F/ T O P LI D C 1 L OG O PLAT E D 2 R U B BER BUMPER , R EC T AN GL E , F/ T O P L I D E 1 FI R EB O X F [...]
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Page 12
P ARTS DIA GRAM MM A N E I C G K B F J D H L L M O P Q R S T U V W X Y Z AA BB CC DD EE FF GG HH II JJ KK KK LL LL NN 1 2[...]
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Page 13
1 2 Bottom shelf Non-lock caster Locking caster Rear Front Left side panel Magnet (with a hole) Right side panel Front Caster pin A A S S E M B L Y P l a c e b o t t o m s h e l f u p s i d e d o w n . I n s e r t C a s t e r P i n i n t o t h e c a s t e r m o u n t i n g p l a t e t o l o c k i t i n p l a c e , s h o w n A . S p i n t h e c a s [...]
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Page 14
3 4 U p p e r b a c k p a n e l Left side panel Grill head Right side panel Regulator hose T h i s s t e p r e q u i r e s t w o p e o p l e t o l i f t a n d p o s i t i o n g r i l l h e a d o n t o c a r t . C a r e f u l l y l o w e r t h e g r i l l h e a d o n t o t h e c a r t , a l i g n i n g s l o t s a t b o t t o m o f g r i l l h e a d[...]
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Page 15
15 5 6 Knob T emperature gauge T emperature gauge stem Control panel A C B Back of the panel Right side fascia Right side shelf #10-24x3/8" screw A t t a c h r i g h t s i d e f a s c i a t o r i g h t s i d e s h e l f u s i n g t w o # 1 0 - 2 4 x 3 / 8 " s c r e w s . O n l y r i g h t s i d e s h e l f s h o w n f o r a s s e m b l y [...]
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Page 16
7 A B C Foldable side shelf Foldable side shelf Foldable side shelf S h o u l d e r s c r e w 1 / 4 " n u t Right side shelf Right side shelf T rack Bracket D A t t a c h f o l d a b l e s i d e s h e l f b r a c k e t s t o t h e t r a c k s u n d e r r i g h t s i d e s h e l f u s i n g o n e s h o u l d e r s c r e w a n d 1 / 4 " n u[...]
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Page 17
F a s c i a , r i g h t s i d e s h e l f B a c k o f m a i n c o n t r o l p a n e l # 8 x 3 / 8 " s e l f - t a p p i n g 1 / 4 " n u t 1 / 4 " n u t s c r e w I g n i t e r s w i t c h M a i n c o n t r o l p a n e l F l a n g e i n t o b r a c ket B r a c k e t R i g h t s i d e s h e l f 1/4-20x1 ½" screw 1 / 4 - 2 0 x 1 /[...]
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Page 18
10 I n s e r t l e f t a n d r i g h t g r e a s e t r a y r a i l s i n t o s l o t s A t t a c h r i g h t a n d l e f t r a i l s u n d e r f r o n t b r a c e w i t h t w o # 8 x 3 / 8 " s e l f - t a p p i n g s c r e w s , s h o w n B . b e n e a t h g r e a s e t r a y o p e n i n g i n u p p e r b a c k p a n e l , s h o w n A . Right [...]
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Page 19
11 12 T op of Front brace door PRESS Door I n s e r t h i n g e p i n o n b o t t o m o f d o o r i n t o h o l e i n b o t t o m s h e l f . P r e s s u p p e r h i n g e p i n i n f r o n t b r a c e , a l i g n h i n g e h o l e o n t o p o f d o o r a n d r e l e a s e h i n g e p i n i n t o d o o r. Hinge pin on bottom of door Hang IR cleanin[...]
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Page 20
Slide into slots Back of firebox Front of firebox Flame tamers Pin 14 13 I n s t a l l f l a m e t a m e r s b y s l i d i n g o n e e n d o f e a c h f l a m e t a m e r i n t o s l o t s a t f r o n t o f f i r e b o x a n d r e s t i n g o p p o s i t e e n d o n p i n s i n b a c k o f f i r e b o x . C o n n e c t e a c h o f t h e w i r e s f[...]
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Page 21
CA UTION Grease tray F a i l u r e t o i n s t a l l g r e a s e t r a y w i l l c a u s e h o t g r e a s e t o d r i p f r o m b o t t o m o f g r i l l w i t h r i s k o f f i r e o r p r o p e r t y d a m a g e . 15 Assembled warming rack IR cooking grate W arming rack 16 P l a c e I R c o o k i n g g r a t e s o n t o t h e f i r e b o x a s s[...]
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Page 22
? Regulator L P C Y L I N D E R I S S O L D S E PA R AT E LY . F i l l a n d l e a k c h e c k t h e c y l i n d e r b e f o r e a t t a c h i n g t o g r i l l a n d r e g u l a t o r ( s e e U s e & S e e U s e & C a r e s e c t i o n o f t h i s m a n u a l t o p e r f o r m t h e b u r n e r F l a m e C h e c k a n d f o r C a r e s e c[...]
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Page 23
D ANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or continuo[...]
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Page 24
T roubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . One burner does not light from ot[...]
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Page 25
T roubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • Battery not installed properly . • Dead batte[...]
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Page 26
NOTES 26[...]
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Page 27
*❶ First Name | Nombre | Prénom Initial | Inicial | Initiale Last Name | Apellido | Nom de F amillie Address (number & street) | Dirección (número y calle) | Adress e (numéro et rue) Apt Number | Nº de apart | Nº d’appt. City | Cludad | Ville State | Estado | Pro vince Zip Code | Código Zip | Code Post al *❷ E‐mail Address | Dire[...]
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Page 28
THANK Y OU FOR Y OUR RECENT PURCHASE FROM REGISTER YOUR PRODUCT T O RECEIVE A SPECIAL OFFER CHARBROIL.C OM/REGISTER CHECK OUT THESE GREA T FEA TURES ON OUR WEBSITE • Valuable product inf ormation • Inspiring grilling accessories • Reliable customer support • Delicious recipes and tips from chefs • Exciting e vents and promotions • And m[...]