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Char-Broil 463821908 manual

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Table of contents for the manual

  • Page 1

    THIS GRILL IS FOR OUTDOOR USE ONL Y . If you have any questions or need assistance during assembly , please call 1-800-241-7548. T o insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com 463821908 • 80016556 • 01-10-08 CA UTION: Read and follow all safety statements, assembly instructions, a[...]

  • Page 2

    2 • 463821908 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP tank not connected for use shall not er not connected for use shall not be stored in the vicinity of this or any other WARNING CA UTION For residential use only. Do not use for commercial cooking. Call Grill [...]

  • Page 3

    T ABLE OF CONTENTS F o r Y o u r S a f e t y ......................................2 G r i l l S e r v i c e C e n t e r ...................................2 P r o d u c t R e c o r d I n f o r m a t i o n ............................2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S a f e t y S y m b o l s ..[...]

  • Page 4

    • NEVER store a spare LP tank under or near the appliance or in an enclosed area. • Never fill a tank beyond 80% full. • An over filled or improperly stored tank is a hazard due to possible gas release from the safety relief valve. • If you see, smell or hear gas escaping, immediately get away from the LP tank/appliance and call your fire d[...]

  • Page 5

    WARNING If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP tank 1. LP tank must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP tank OFF by turning hand-wheel clockwise to a full st[...]

  • Page 6

    6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, disconnect[...]

  • Page 7

    For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly . • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garag[...]

  • Page 8

    CA UTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Burner Flame Check • Remove cooking grates and flame tamers. Light burners[...]

  • Page 9

    Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP tank. 2. vaporiser b 3. 4. 5. 6. 7. 8. VERY IMPORTANT: Burner tubes must reengage valve openings. See illustration (A). 9. electrode 10. vaporiser grease cup 1 1. Remo[...]

  • Page 10

    Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: Clean: W ash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry . Separate: Separate raw meats and poultry from ready-to-eat foods to avo[...]

  • Page 11

    463821908 • 1 1 Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooki[...]

  • Page 12

    12 • 463821908 P ARTS DIAGRAM – Model No. 463821908 Q EE H R CC DD S BB AA A V U T P Y Z W M C G I N E D GG FF J L K O X B HH II F F[...]

  • Page 13

    463821908 • 13 2 ASSEMBL Y – Model No. 463821908 1 Attach back support brace to legs with (4) #10-24x2" carriage bolts and #10-24 Plastic wing nuts . A Attach right leg assembly to bottom shelf with (2) #10-24x2" carriage bolts and #10-24 Plastic wing nuts . B Push Leg Extenders into the bottom of the right legs. C Place left leg asse[...]

  • Page 14

    14 • 463821908 3 4 A Place bottom of front panel into three slots in the bottom shelf. B Attach front panel to legs with four #10-24x2" machine screws a n d #10-24 flange nuts . A Place valve/hose/regulator onto control panel. Attach with machine screws . N O T E : M a k e s u r e t h e t w o v a l v e stems are centered in their clearance h[...]

  • Page 15

    463821908 • 15 5 6 Attach control panel to firebox using #10-24 x ½” machine screws, silicon washers an d #10-24 flange nuts. #10-24 Flange Nut Qty. 4 A Place firebox onto cart, make sure the regulator hose hangs inside cart and control panel overlaps front panel.Attach to cart with #10-24x1-1/4" machine screws, Silicon washers a n d #10-[...]

  • Page 16

    7 A Attach tool holder to front leg using two #10-24x2" machine screws and #10-24 flange nuts . Place sideburner pan into frame and attach with a #10-24x2" carriage bolt and #10-24 metal wing nut in back and a T-wing screw in front. B Attach sideburner valve cup. Place sideburner into hole. Make sure side burner valve is inside sideburner[...]

  • Page 17

    9 Attach lower lid hinges to back of firebox using #10-24x1/2" machines screws , silicon washers a n d #10-24 flange nuts per hinge. The center flat portion of the hinge should be at the bottom (see inset). #10-24 X ½” Machine Screw Qty:4 Silicon Washer Qty:8 #10-24 Flange Nuts Qty:4 Center flat portion of hinge on bottom Lower Hinge 8 Atta[...]

  • Page 18

    10 Attach handle to front of lid with silicon washers , insulation washers a n d #10-24 wing nuts . Upper lid hinges attach to back with #10-24x1/2" machine screws, fiber washers an d #10-24 flange nuts . Do not tighten the screws. #10-24 Wing Nut Qty:2 #10-24X1/2” Machine Screw Qty:4 Silicon Washer Qty:10 #10-24 Flange Nuts Qty:4 Insulation[...]

  • Page 19

    463821908 • 19 A Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top Swing Away is installed upside-down. B Push control knobs onto va[...]

  • Page 20

    13 Insert tank wire into holes in bottom shelf of the cart. Tank Wire Hang grease cup clip from bottom of firebox and place grease cup into grease clip. bottom of tank into bottom shelf. Rotate tank wire up to secure tank. L P t a n k I S S O L D S E P A R A T E L Y . Fill and leak check the tank before attaching to grill and regulator (see Use &am[...]

  • Page 21

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP tank. Gas leaking from LP tank valve. Gas leaking between LP tank and regulator connection. Fire coming through control panel. Grease fire or continuous excess[...]

  • Page 22

    Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor . Burner(s) will not match light. Low flame, drop in gas flow . Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP tank. Possible Cause PIEZO PUSH-BUTTON AND ROTARY: • Push-button sticks at bottom. • Rotary knob [...]

  • Page 23

    Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, po[...]

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  • Page 27

    Please register your grill online at: (If you register online, you do not need to send in this registration card.) WWW .GRILLREGISTRA TION.COM Chimenea / Envíelo a: La parrilla estaba ensamblada 463821908 • 27[...]

  • Page 28

    Char-Broil, LLC Printed in China • Columbus, GA 31902 • ST OP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners [...]