Char-Broil 463268008 manual

THIS GRILL IS FOR OUTDOOR USE ONL Y . If you have questions or need assistance during assembly , please call . T o insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com 1-800-241-7548 463268008 • 80065474 • 03-25-08 CA UTION: Read and follow all safety statements, assembly instructions, and [...]

WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other r[...]

T ABLE OF CONTENTS F o r Y o u r S a f e t y ......................................2 G r i l l S e r v i c e C e n t e r ...................................2 P r o d u c t R e c o r d I n f o r m a t i o n ............................2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S a f e t y S y m b o l s ..[...]

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you s[...]

WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP cylinder OFF by turning hand-wheel clock[...]

6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, discon[...]

WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly . • Use grill only in well-ventilated space. NEVER use in enclosed space such as carpor[...]

Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW . Y ou should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner , also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the T roubl[...]

Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from br[...]

Indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite th[...]

463268008 • 1 1 CARE AND CLEANING OF YOUR ST AINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become attac[...]

PREVENTIVE MAINTENANCE Routine care Grill fires are common when grease and food debris collect in the bottom of the grill. Periodic cleaning of the grill bottom and grill burner radiant is needed to prevent grease fires. A common misconception is to clean your grill by the "burn off" method. Never clean your grill by the "burn off&qu[...]

P ARTS LIST – Model No. 463268008 Key Qty Description Part # A 1 Bottom Shelf . . . . . . . . . . . . . . . . . . . . . 80013428 B 2 Locking Caster . . . . . . . . . . . . . . . . . . . 80000268 C 2 Fixed Caster . . . . . . . . . . . . . . . . . . . . . 80004093 D 1 Left Side Panel, Firebox . . . . . . . . . . . . 80008177 E 1 Right Side Panel, F[...]

P ARTS DIAGRAM – Model No. 463268008 MM SS LL KK RR QQ S W R BB D M TT GG Z N E EE FF L V I G U Y Y X X T NN OO Q O J UU K PP OO P H B C A B C HH II JJ 2 JJ 1 JJ 3 VV F DD TT CC AA 14 • 463268008[...]

2 1/4-20x1/2” screw ASSEMBL Y – Model No. 463268008 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must Be on left side of bottom shelf. 7mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the[...]

3 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Place lower back panel between side panels at rear of bott[...]

Front brace 6 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw , 7mm lock washer , and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 5 1/4-20x1½” screw 7mm lock washe[...]

7 8 Insert tabs on right side shelf into rectangular slots in side of firebox. Attach rear of shelf using one 1/4-20x3/4” screw , 7mm lock washer , and 7mm flat washer in upper hole. Use one 1/4-20x1½” screw , 7mm lock washer , and 7mm flat washer in lower hole. Attach front of shelf and fascia using three 1/4-20x3/4” screws, 7mm lock washer[...]

Burner tube Valve 9 10 First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and sc[...]

12 11 Under sideburner shelf, attach sideburner ignitor wire to electrode (A) . Place burner cap onto sideburner . Attach sideburner cap clip (B) . Place sideburner grate onto sideburner shelf, aligning grate legs with holes in shelf. Burner cap Sideburner grate Sideburner Ignitor Wire A B Sideburner cap clip First, attach tank heat shield and shie[...]

13 14 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door , and release hinge pin into door . Left door Hinge pin on bottom of door Top of door PRESS Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on [...]

Place cooking grates onto the firebox as shown. Insert the three wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Assembled warming rack Warming rack Cooking grate 15 16 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see [...]

On back of grill, slide grease tray into opening in upper back panel. CA UTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease tray Unscrew electronic ignition button on front of control panel. Insert AA battery into ignitor , negative (—) end first . Replace button. E[...]

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or cont[...]

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . One burner does not light from oth[...]

Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark module. SECTION III Sparks are present but not at all electrodes an[...]

463268008 • 27 This page intentionally blank[...]

Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, po[...]

463268008 • 29 This page intentionally blank[...]

Mail to: / Envíelo a: Consumer W arranty Service P . O. Box 1240 Columbus, GA 31902-1240 Thank you for completing this questionnaire. Y our answers will help us and other companies reach you with of fers that may interest you. If you prefer not to receive these offers, please check here . Gracias por completar este cuestionario. Sus respuestas nos[...]

463268008 • 31 This page intentionally blank[...]

Char-Broil, LLC Printed in China • 2007 Columbus, GA 31902 • ST OP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand ow[...]