Char-Broil 80015625 manual

THIS GRILL IS FOR OUTDOOR USE ONL Y . If you have questions or need assistance during assembly , please call . T o insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com 1-800-241-7548 463360408 • 80015625 • 10-23-07 CA UTION: Read and follow all safety statements, assembly instructions, and [...]

2 • 463360408 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING CA UTION For residential use only. Do not use for commercial cooking. Call Grill Service Center for H[...]

T ABLE OF CONTENTS F o r Y o u r S a f e t y ......................................2 G r i l l S e r v i c e C e n t e r ...................................2 P r o d u c t R e c o r d I n f o r m a t i o n ............................2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S a f e t y S y m b o l s ..[...]

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and [...]

WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP cylinder OFF by turning hand-wheel clock[...]

6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, discon[...]

WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly . • Use grill only in well-ventilated space. NEVER use in enclosed space such as carpor[...]

Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW . Y ou should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner , also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the T roubl[...]

Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and heat tents. 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from brac[...]

Indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite th[...]

463360408 • 1 1 CARE AND CLEANING OF YOUR ST AINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become attac[...]

P ARTS LIST – Model No. 463360408 12 • 463360408 Key Qty Description Part # A 1 F i r e b o x .........................8 0 0 1 2 2 6 4 B 3 T ube Burner . . . . . . . . . . . . . . . . . . . . . 80012205 C 1 Electrode, Main Burner. . . . . . . . . . . . . 80009029 D 2 Carryover T ubes . . . . . . . . . . . . . . . . . . 80009028 E 1 Lid Assembly[...]

463360408 • 13 P ARTS DIAGRAM – Model No. 463360408 N Q P P E O D O B B G F II HH A H K V W EE FF I J L L M M GG X R U L M BB AA Y Z DD CC C T S[...]

14 • 463360408 ASSEMBL Y – Model No. 463360408 1 • Place legs as shown (A). Left leg assembly has large holes on ends of legs. Hook tank exclusion wire into right and left leg assemblies (B). 1 T ank Exclusion Wire Match Holder Left Leg Assembly Right Leg Assembly B A[...]

463360408 • 15 2 • 20x1-1/2" screws and 1/4-20 flange nuts. Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes. Attach to right and left leg assemblies with 1/4- 1/4-20x1-1/2" Machine Screw Qty. 4 1/4-20 Flange Nut Qty. 4 Bottom Shelf[...]

16 • 463360408 3 Front Panel Back of cart Qty. 6 #8x3/8" Self-Tap Screw • Stand cart upright. • Attach front panel to cart with #8x3/8" screws. 4 • T urn assembly upside down. • Insert axle rod into wheel, wheel spacer , legs and other spacer and wheel. Attach with a axle washer and hitch pin. • Push leg extenders into right l[...]

463320107 • 17 5 Grill Head Qty. 4 7mm Lock Washer Qty. 4 1/4-20x1/2" Machine Screw Back of cart Qty. 4 7mm Flat Washer • • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2" screw[...]

9 18 • 463360408 C 6 7 Fascia, Right Side Shelf A Back of cart B Right Side Shelf Qty. 4 Fiber Washer Qty. 4 1/4-20x1/2" Machine Screw Qty. 4 1/4-20 Flange Nut Qty. 2 #8x3/8" Self-Tap Screw • Hook side wall of shelf over support brackets on side of firebox (A). • Inside firebox insert fiber washers and 1/4-20x1/2" screws as sho[...]

463360408 • 19 8 A Sideburner Shelf Back of cart B C D Qty. 4 Fiber Washer Qty. 4 1/4-20x1/2" Machine Screw Qty. 4 1/4-20 Flange Nut Qty. 2 #8x3/8" Self-Tap Screw Left Fascia • Hook side wall of sideburner shelf over support brackets on side of firebox (A). • Inside firebox insert fiber washers and 1/4-20x1/2" screws as shown ([...]

20 • 463360408 9 Sideburner V alve Sideburner Bezel F E Sideburner A B C D Burner Clip V alve Sideburner Control Knob Sideburner Grate Sideburner Ignitor Wire Correctly assembled burner-to-valve engagement Qty. 1 Wing Nut Burner T ube • Attach sideburner bezel and valve with (2) crews (A). • Place sideburner into shelf (B). Make sure valve is[...]

463360408 • 21 • Place heat tents over burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. Heat T ent Back o f Firebox Pin Heat T ent Front of Firebox • Place cooking grates onto grate rests. • I nsert ends of Swing Away pivot wire into holes in sides of grill lid. Insert en[...]

22 • 463360408 CA UTION • Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. See Use and Care section to correctly Leak Test and perform the Burner Flame Check. Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property [...]

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or cont[...]

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . One burner does not light from oth[...]

Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark module. SECTION III Sparks are present but not at all electrodes an[...]

26 • 463360408 Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective part[...]

Mail to: / Envíelo a: Consumer W arranty Service P . O. Box 1240 Columbus, GA 31902-1240 Thank you for completing this questionnaire. Y our answers will help us and other companies reach you with of fers that may interest you. If you prefer not to receive these offers, please check here . Gracias por completar este cuestionario. Sus respuestas nos[...]

ST OP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual. Never overfill LP cylinder . Overfilled cylinders ma[...]