English dropdown-ico

Chicago Electric 95629 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Chicago Electric 95629, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Chicago Electric 95629 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Chicago Electric 95629. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Chicago Electric 95629 should contain:
- informations concerning technical data of Chicago Electric 95629
- name of the manufacturer and a year of construction of the Chicago Electric 95629 item
- rules of operation, control and maintenance of the Chicago Electric 95629 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Chicago Electric 95629 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Chicago Electric 95629, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Chicago Electric service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Chicago Electric 95629.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Chicago Electric 95629 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    MIG/ARC WELDER Model 95424 DU AL MIG WELDER Model 95629 ASSEMBL Y AND OPERA TION INSTR UCTIONS Model 95424 shown. Due to continuing impro vements , actual product ma y diff er slightly from the product described herein. ® 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our website at: http://www .harborfreight.com T O PREVENT SERIOUS INJUR Y ,[...]

  • Page 2

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 2 SKU 95424, 95629 Contents SPECIFICA TIONS ............................................................................ 3 GENERAL SAFETY R ULES ............................................................ 4 Specific Safety Rules ................[...]

  • Page 3

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 3 SKU 95424, 95629 PLEASE NO TE Models 95424 MIG/ARC WELDER and 95629 DU AL MIG WELDER hav e identi- cal f eatures e xcept for the ARC option mode a v ailab le in the 95424 MIG/ARC Welde r . The other f eatures are the same, as sho wn in the Speci[...]

  • Page 4

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 4 SKU 95424, 95629 GENERAL SAFETY R ULES W ARNING! READ AND UNDERST AND ALL INSTRUCTIONS Failure to f ollow all instructions listed below ma y result in electric shock, fire , and/or serious injur y . SA VE THESE INSTRUCTIONS W ORK AREA Keep your[...]

  • Page 5

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 5 SKU 95424, 95629 PERSONAL SAFETY Stay alert. W atch what you are doing, and use common sense when operat- ing a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention whi[...]

  • Page 6

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 6 SKU 95424, 95629 Che c k for misa lign men t or bindi ng of mo ving parts, breaka ge of parts, and an y other condition that may affect the tool’ s operation. If damaged, have the tool serviced before using. Man y accidents are caused by poorl[...]

  • Page 7

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 7 SKU 95424, 95629 Prevent ey e injury and burns. Wearing and using ANSI-approv ed personal saf ety clothing and saf ety devices reduce the risk f or injur y . W ear ANSI-ap pro v ed saf ety impact ey e goggles underneath weldi ng ey e protection [...]

  • Page 8

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 8 SKU 95424, 95629 material whose contents, when heated, can produce flammable or e xplosiv e v a- pors. Clean and purge containers bef ore applying heat. V ent closed containers, including castings, bef ore preheating, welding, or cutting. A voi[...]

  • Page 9

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 9 SKU 95424, 95629 Protect your self from electric shock. Do not use outdoors. Insulate yourself from the workpiece and ground. Use nonflammable , dr y insulating mater ial if possible, or use dr y r ubber mats , dr y wood or plywood, or other dr[...]

  • Page 10

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 10 SKU 95424, 95629 Gr ounding NO TE: This W elder requires the installation of a 3-Prong, 230 V A C, polarized, twistlock P ower Cor d Plug (not included) . NEMA configuration # L6-40 or equivalent. The Plug must be installed by a certified ele[...]

  • Page 11

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 11 SKU 95424, 95629 UNP A CKING When unpacking, make sure all par ts shown on the P arts Lists near the end of this manual are included. If any par ts are missing or broken, call Harbor F reight T ools. ASSEMBL Y INSTRUCTIONS W ARNING! Alwa ys tur[...]

  • Page 12

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 12 SKU 95424, 95629 ASSEMBL Y INSTRUCTIONS (CONTINUED) Stationary Mobile Set the Axle (36A) with the Back Wheels (37A) attached against the bottom of the case. Then, screw the Bolts through the W ashers and into the bottom of the case. (See Figure[...]

  • Page 13

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 13 SKU 95424, 95629 INST ALLING A WIRE SPOOL Assembling the Wire Spool depends on whether you are using a 7” Spool or an 11” Spool. For use with a 7” Spool: MIG&ARC 250 AMP - SKU 95424 MIG DUA L 250 AMP – SKU For technical questions, p[...]

  • Page 14

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 14 SKU 95424, 95629 R OUTING THE WIRE Note: When installing wire of diff erent size or composition, y ou will also need to change wire settings, set gun polarity , and, possibly , install gas cylinder . (See pages 18 to 20. ) W elding Wire Spool F[...]

  • Page 15

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 15 SKU 95424, 95629 ASSEMBL Y INSTRUCTIONS (CONTINUED) 3. Loosen, and lower the Handle (4D) on the W ire Drive Assembly. Then, raise the Lever (3D). (See Figure B) 4. Keep tension on the Wi re , and guide at least 12 inches of W i re into the W ir[...]

  • Page 16

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 16 SKU 95424, 95629 La y T orch Cable out in a str aight line so Welding Wire mov es through it easily . Leav e Door (14A) of the W elder open so Wire F eed Assembly can be observed. Remov e the Gun Nozzle (1E) and Contact Tip (2E). (See Figure E.[...]

  • Page 17

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 17 SKU 95424, 95629 CHANGING WIRE SETTINGS W ARNING! Make sure to tur n off the W elder and unplug it from its electr ical outlet prior to changing wire settings. Lift the Door (14A) of the Welder to e xpose the Wire F eed Assembly . Loosen, and l[...]

  • Page 18

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 18 SKU 95424, 95629 SETTING POLARITY FOR WELDING TYPE W ARNING ! Al wa ys turn welder off and disconn ect it fr om it’ s elect rical supp ly bef or e opening the case or perf orming an y adjustment, including the f ollo wing pr o- cedure. Set fo[...]

  • Page 19

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 19 SKU 95424, 95629 INST ALLING A GAS CYLINDER W ARNING: Using an o versized gas cylinder can cause tipping, result- ing in cylinder and equipment damage and per sonal injury . NEVER e xceed maximum c ylinder weight of 100 lb. CA UTION! Do not use[...]

  • Page 20

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 20 SKU 95424, 95629 OPERA TING INSTR UCTIONS BEFORE Y OU BEGIN WELDING Good welding requires a high degree of skill and e xperience. Y ou should practice a fe w sample w elds on scr ap metal bef ore y ou begin w elding your first project. Ad- dit[...]

  • Page 21

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 21 SKU 95424, 95629 SETTING UP THE WELD W ARNING! Before welding, make sure to read and understand all safety precautions and warnings discussed on pages 4 through 10. P ower Switch (1C): Alwa ys make sure the P ow er Switch is in its “OFF” po[...]

  • Page 22

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 22 SKU 95424, 95629 MIG WELDING SET UP If using solid-core wire, connect and secure an Argon/ CO 2 gas hose to the rear of the Welder . (If using flux core wire, protectiv e gas is not required.) 9. Make sure the Power Switch (1C) is in it s “O[...]

  • Page 23

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 23 SKU 95424, 95629 MIG&A RC 250 AMP - SKU 95424 MIG DUA L 250 AMP – SKU For technical questions, please call 1-800-444-335 3; Troublesh ooting section at end of ma nual. Page 25 WELD SETTINGS CH A RT This Chart is intended to show general g[...]

  • Page 24

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 24 SKU 95424, 95629 T ur n the P ow er Switch (1C) to its “OFF” position. Clamp the bare end of the selected electrode in the electrode holder . Electrode P enetration Attributes NI-CL Shallow F or cast Iron 308L Shallow F or stainless steel 6[...]

  • Page 25

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 25 SKU 95424, 95629 If the electrode fuses to the workpiece, quickly twist to release it and lift it slightly f ar ther on your ne xt attempt. The Welding Wire/Electrode should be directed straight into the joint. This gives an angle of 90 degrees[...]

  • Page 26

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 26 SKU 95424, 95629 INSPECTION, MAINTENANCE, AND CLEANING W ARNING! Before perf orming any maintenance on the Welder , unplug the P ower Cord (1A) fr om its electrical outlet and allow all components of the W elder to completely cool. P eriodicall[...]

  • Page 27

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 27 SKU 95424, 95629 REPLA CING THE WELDING T ORCH LINER (MIG ONL Y) REPLA CING THE WELDING TORCH LINER Remov e N OZZLE, slip type . Remov e TIP . 1.Disconn ect GU N TERMINAL (1 1D) & TERMI NAL (12D). 2.Untwist NU T (9D). 3.Remove GUN ( 20A) &a[...]

  • Page 28

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 28 SKU 95424, 95629 P ARTS LISTS AND DIA GRAMS P ARTS LIST A P art Description Qty . 1A P ower Cord (8 A WG x 3C: 250V)l 1 2A P ower Cord Clip 1 3A Chain 1 4A Hose Connector 1 5A Arm 1 6A Rear P anel/Base 1 7A F an w/ Cable 1 8A Filter Reactor 1 9[...]

  • Page 29

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 29 SKU 95424, 95629 NO TE : Some par ts are listed and shown f or illustration purposes only and are not av ailable individually as replacement parts. ASSEMBL Y DIA GRAMS MIG&A RC 250 AMP - SKU 9542 4 MIG DUA L 250 AMP – SKU For technical qu[...]

  • Page 30

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 30 SKU 95424, 95629 ASSEMBL Y DIA GRAMS (CONTINUED) P art Description Qty . 1B Main T ransformer 1 2B Rectifier 2 3B Fixing Cor ner 1 4B Hose Connector 1 P art Description Qty . 5B Filter Reactor w/ Ther mo Resistor 1 6B A uxiliar y T ransf ormer[...]

  • Page 31

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 31 SKU 95424, 95629 ASSEMBL Y DIA GRAMS (CONTINUED) Front P anel #23A P art Description Qty . 1C P ower Switch 1 2C Overload Indicator 1 3C Wire F eed Speed Knob 1 4C Electrode W elding Indicator (only f or 95424 MIG/ARC W elder) 1 5C V oltage Sel[...]

  • Page 32

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 32 SKU 95424, 95629 ASSEMBL Y DIA GRAMS (CONTINUED) Wire Drive Assembl y #16A P art Description Qty . 1D Gear Motor 1 2D Base 1 3D Le v er 1 4D Drive Handle (4D) 1 4.1D Handle (4D) 1 4.2D Spring 1 4.3D Axle 1 4.4D W asher (Semi-Spherical) 1 5D Rol[...]

  • Page 33

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 33 SKU 95424, 95629 ASSEMBL Y DIA GRAMS (CONTINUED) Gun (SB 25) #20A P art Description Qty . 1E Nozzle (Slip T ype) 1 2E Contact Tip 1 3E Spring 1 4E Head T ube 1 5E Sealant 1 6E Spring 1 7E T er minal; 1 8E Feeder Connector 1 P art Description Qt[...]

  • Page 34

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 34 SKU 95424, 95629 MIG/ARC WELDER (95424) – ELECTRICAL SCHEMA TIC MIG&A RC 250 AMP - SKU 95424 MIG DUA L 250 AMP – SKU For technical questions, please call 1-800-444-33 53; Troublesh ooting section at end of m anual. Page 37 ELECTRICA L S[...]

  • Page 35

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 35 SKU 95424, 95629 MIG DU AL WELDER (95629) – ELECTRICAL SCHEMA TIC MIG&A RC 250 AMP - SKU 95424 MIG DUA L 250 AMP – SKU For technical questions, please call 1-800-444-33 53; Troublesh ooting section at end of m anual. Page 38 ELECTRICA L[...]

  • Page 36

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 36 SKU 95424, 95629 PO WER CORD , CONNECTION BLOCK BC-4 & TRANSFORMERS CONNECTION SCHEMA TIC MIG&A RC 250 AMP - SKU 95424 MIG DUA L 250 AMP – SKU For technical questions, please call 1-800-444-335 3; Troublesh ooting section at end of m [...]

  • Page 37

    IMPORT ANT! Be CERT AIN to shut off the W elder , disconnect it from power , and dischar ge the torch to ground bef ore adjusting, c leaning, or repairing the unit. SKU 95424, 95629 For technical questions, please call 1-800-444-3353. P age 37 If the steps above do not solve the pr oblem or if the repair s in volved are too complex, contact a quali[...]

  • Page 38

    IMPORT ANT! Be CERT AIN to shut off the W elder , disconnect it from power , and dischar ge the torch to ground bef ore adjusting, c leaning, or repairing the unit. SKU 95424, 95629 For technical questions, please call 1-800-444-3353. P age 38 If the steps above do not solve the pr oblem or if the repair s in volved are too complex, contact a quali[...]

  • Page 39

    IMPORT ANT! Be CERT AIN to shut off the W elder , disconnect it from power , and dischar ge the torch to ground bef ore adjusting, c leaning, or repairing the unit. SKU 95424, 95629 For technical questions, please call 1-800-444-3353. P age 39 If the steps above do not solve the pr oblem or if the repair s in volved are too complex, contact a quali[...]