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Chicago Electric MIG-100 91124 manual

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Table of contents for the manual

  • Page 1

    ® MIG-100 WELDER MIG-100 WELDER MIG-100 WELDER MIG-100 WELDER MIG-100 WELDER WITH THERMAL OVERLOAD WITH THERMAL OVERLOAD WITH THERMAL OVERLOAD WITH THERMAL OVERLOAD WITH THERMAL OVERLOAD ASSEMBL Y AND OPERA TING INSTR UCTIONS 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our W eb site at http://www .harborfreight.com Cop yright © 2004 by Ha[...]

  • Page 2

    Page 2 SKU 91124 Specifications Save This Manual Y ou will need the manual f or the saf ety w ar nings and precautions, assemb ly instructions, operating and maintenance procedures , par ts list and diagram. Keep y our in v oice with this manual. Write the inv oice number on the inside of the front co v er . K eep the man ual and in voice in a saf [...]

  • Page 3

    Page 3 SKU 91124 6. Use the right tool for the job . Do not attempt to f orce a small tool or attachment to do the work of a larger industr ial tool. There are cer tain applications for which this tool was designed. Do not modify this tool and do not use this tool f or a purpose for which it w a s not intended. 7. Dress properl y . Do not wear loos[...]

  • Page 4

    Page 4 SKU 91124 20. Use proper size and type e xtension cord . If an extension cord is required, it m ust be of the proper size and type to supply the correct current to the tool without heating up . Otherwise, the e xtension cord could melt and catch fire, or cause electrical damage to the tool. This tool requires use of an e xtension cord of 20 [...]

  • Page 5

    Page 5 SKU 91124 Assembly 1. Attach the Handle (30) to the Cov er (31) using screw (29) inser ted from the Handle top-rear . Refer to the photo at the top of page 6, and the Assemb ly Drawing on page 10. 2. Attach the Cov er Locking Spring (8) to the front of the Base F rame (14) using the supplied self-tapping screw . Unpacking When unpacking, che[...]

  • Page 6

    Page 6 SKU 91124 Note: What does the ter m “duty cycle mean? Duty cycle is a welding equipment specification, which defines the number of minutes, within a 10-minute period, dur ing which a given w elder can safely produce a par ticular welding current. For example, this 90 amp welder with a 10% duty cycle must be rested for at least 9 minutes af[...]

  • Page 7

    Page 7 SKU 91124 Caution: Before arc welding, read and understand all safety precautions and warnings listed on pages 2 thr ough 5. 1 . Securely clamp the Ground Cable Clamp (33) as close as possible to the metal object to be welded, or to the metal work bench where the object is mounted and electrically connected. 2 . This unit is not adjustable. [...]

  • Page 8

    Page 8 SKU 91124 Maintenance Caution: Before perf orming any maintenance on the MIG W elder , unplug the P ower Cord from the electrical outlet. 1 . P eriodically remov e the Right and Left side panels (12 and 13), and using compressed air , blow out all dust from the interior . 2 . Store in a clean and dry location. Replacing the Wire Reel When th[...]

  • Page 9

    Page 9 SKU 91124 9 . T ur n the T orch Handle Nozzle counterclockwise and pull to remov e. 10. T ur n the Contact Tip countercloc kwise and remov e . 11. La y the T orch Sheath out in a straight line so that the wire mo v es through it easily . W arning: The following steps require appl ying power to the welder . Do not touch an y- thing with the T[...]

  • Page 10

    Page 10 SKU 91124 W elder Parts List It em # Des cript ion Q ty 1T o r c h 1 2 C on ta ct T ip 1 3N o z z l e 1 4L i n e r 1 5 Fi xi ng P ole ( A ) for Gun Body 1 6 Fi xi ng P ole ( B ) for Gun Body 1 7S w i t c h 2 8 C over Locki n g Sp ri ng 1 9K n o b 1 10 N ut 1 11 S peed C ont rol C i rc u it B o ard 1 12 Right Side P anel 1 13 Left S ide P an[...]

  • Page 11

    Page 11 SKU 91124 W elder Assembly Dra wing NO TE : Some parts are listed and shown for illustration purposes only and are not avail- able individually as replacement par ts.[...]

  • Page 12

    Page 12 SKU 91124 35 34 36 35 23 19 28 24 20 23 11 W elder Assembly Photographs[...]

  • Page 13

    Page 13 SKU 91124 Wiring Schematic[...]