English dropdown-ico

Chicago Electric 98391 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Chicago Electric 98391, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Chicago Electric 98391 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Chicago Electric 98391. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Chicago Electric 98391 should contain:
- informations concerning technical data of Chicago Electric 98391
- name of the manufacturer and a year of construction of the Chicago Electric 98391 item
- rules of operation, control and maintenance of the Chicago Electric 98391 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Chicago Electric 98391 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Chicago Electric 98391, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Chicago Electric service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Chicago Electric 98391.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Chicago Electric 98391 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    DIESEL GENERA T OR 98391 SET UP , OPERA TING, AND SER VICING INSTRUCTIONS Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors, and vents. Distributed[...]

  • Page 2

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 2 CONTENTS IMPORT ANT SAFETY INFORMA TION ............................ 4 BASIC SPECIFICA TIONS ............. 8 UNP ACKING .................................. 8 SET UP INSTRUCTIONS ............... 8 LOCA TION .......................................... 8 CONTROLS .....................[...]

  • Page 3

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 3 FUEL INJECTION PUMP P ARTS LIST & DIAGRAM ...................... 30 FUEL NOZZLE P ARTS LIST & DIAGRAM .................................. 31 GOVERNOR & CONTROL SYSTEM P ARTS LIST & DIAGRAM .................................. 32 FUEL T ANK AND PIPE P ARTS LIST & [...]

  • Page 4

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 4 SA VE THIS MANUAL Keep this manual for the safety warn- ings and precautions, assembly , operat- ing, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if produc[...]

  • Page 5

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 5 Wear ANSI-approved safety goggles, 5. heavy-duty work gloves, and dust mask/respirator during set up. Use only oil and fuel recommended 6. in the “Specications” section of this manual. OPERA TING PRECAUTIONS 1. CARBON MONOXIDE HAZARD Using an engine indoors CAN KILL YOU IN[...]

  • Page 6

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 6 Keep the equipment, engine, and sur- 13. rounding area clean at all times. Use the equipment, accessories, etc., 14. in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to b[...]

  • Page 7

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 7 Do not connect or disconnect load 8. connections while standing in water or on wet ground. Do not overload the generator . Over- 9. loading can cause res in the electri cal cords, in addition to generator and appliance damage. Connect the generator only to a load 10. or ele[...]

  • Page 8

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 8 BASIC SPECIFICA TIONS Fuel T ype #2 Diesel Fuel Capacity 4.2 Gallons Engine Oil T ype SAE 5W40 Capacity 1-3/4 qts. Rated W attage 5,000 W atts Maximum W attage 6,000 W atts Run T ime @ 75% Load 8.5 Hours with full tank Sound Level 75 dB @ 23’ Note: Additional specications fo[...]

  • Page 9

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 9 Ignition Switch Low Oil W arning Light Fuse Cover V oltage Meter Run Hours Meter AC Power Selection Switch Circuit Breaker 120V GFCI Receptacles 120V & 240V Receptacle 12V 8.3A DC Receptacle Grounding Point CONTROLS Oil Cap/Dipstick Battery Fuel Filter Fuel Shut-off V alve En[...]

  • Page 10

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 10 Install the Generator on a concrete 3. slab or other area where water can not reach it. Generator placement should allow 4. four feet of access on all sides for mainte nance. Place the Generator as close as pos- 5. sible to the electrical tools and equip- ment be ing powered to [...]

  • Page 11

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 1 1 Wipe off any spilled oil. 5. CAUTION! Do not run the engine with too little or too much oil. The engine will be permanently damaged. Checking and Filling Fuel Check the fuel level on the built-in 1. fuel gauge. W ARNING! TO PREVENT SERIOUS INJUR Y FROM FIRE: Fill the fuel tank [...]

  • Page 12

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 12 T urn the ignition key to the off posi- 1. tion. Push down on the fuel shut off lever 2. to release the Control Handle (13). T urn the fuel valve to its “OFF” posi - 3. tion. Start Procedure Before starting the engine: Follow the Set Up Instruc- a. tions to prepare the equip[...]

  • Page 13

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 13 Equipment Operation T o Power T ools and Equipment: Move the AC Power Selection Switch 1. left to select 120V AC to power 120V tools or equipment or to the right to power 240V AC tools and equipment. Prior to powering tools and equip- 2. ment, make sure the Generator ’s rated [...]

  • Page 14

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 14 Mounting Hole Pattern[...]

  • Page 15

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 15 Shaft Size/T ype[...]

  • Page 16

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 16 TECHNICAL SPECIFICA TIONS Engine T ype Four Stroke Single Cylinder OHV Diesel, 10HP Bore x Stroke 86x72 mm Compression Ratio 19±:1 Displacement 418 cc Rotation viewed from PTO (power takeoff - the output shaft) Counterclockwise Fuel T ype #2 Diesel Fuel Capacity 4.2 Gallons Eng[...]

  • Page 17

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 17 Air Filter Element Maintenance Routine maintenance to the air 1. cleaner helps maintain proper airow to the engine. Service the air cleaner according to the following steps every 250 or 500 hours, or more often when using the generator in a dusty area. Wipe off the air cleane[...]

  • Page 18

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 18 Cleaning, Maintenance, and Lubrication Schedule Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if equip- ment operates unusually , check sys- tems immediately . The maintenance needs of each piece of equipment will differ depen[...]

  • Page 19

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 19 T roubleshooting Problem Possible Causes Probable Solutions Engine will not start FUEL RELA TED: No fuel in tank or fuel valve closed. 1. Air trapped in fuel line/Filter . 2. Low quality or deteriorated, old 3. diesel. Not enough oil in crankcase. 4. Dirty fuel passageways block[...]

  • Page 20

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 20 T roubleshooting Problem Possible Causes Probable Solutions Engine backres Impure or low quality diesel fuel. 1. Engine too cold. 2. Engine not properly adjusted for 3. high altitude operation. Intake valve stuck, incorrect timing, 4. clogged carburetor , or overheated engine[...]

  • Page 21

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 21 MAIN ASSEMBL Y P ARTS LIST Part Description Qty 1 Upper Mufer 1 2 Lower Mufer 1 3 Mufer Gasket 2 4 Mufer Connection Pipe 1 5 Mufer Inner Cover 1 6 Mufer Engine Shield 1 7 Left Engine Shield 1 8 Engine Mount 1 9 Mufer Pipe Support 1 10 Cable Guard 1 11 T ermi[...]

  • Page 22

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 22 MAIN ASSEMBL Y DIAGRAM 39 49 50 Note: Wheels and Handles not shown.[...]

  • Page 23

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 23 CYLINDER BLOCK ASSEMBL Y P ARTS LIST Part Description Qty 1A Drain Plug 1 2A Drain Plug Gasket 1 3A Oil Seal 35x50x10 1 4A Cylinder Block 1 5A Fuel Controller 1 6A O-ring 24x24 2 7A Oil Depth Gauge 2 8A Needle Bearing 2 9A Short Stud Plate 1 10A Long Stud Plate 2 1 1A Fuel Injec[...]

  • Page 24

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 24 CYLINDER BLOCK ASSEMBL Y DIAGRAM Note: Use the sufx “A” when ordering parts for this assembly . Note: Some parts are listed and shown for illustration purposes only , and are not avail- able individually as replacement parts. 41A 42A[...]

  • Page 25

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 25 Note: Use the sufx “B” when ordering parts for this assembly . Note: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. CYLINDER HEAD ASSEMBL Y P ARTS LIST & DIAGRAM Part Description Qty 1B Air Int[...]

  • Page 26

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 26 CYLINDER HEAD BONNET P ARTS LIST & DIAGRAM Part Description Qty 1C V alve Cover 1 2C Ball 1 3C Breather 1 4C Pin 1 5C O-ring 12x1.9 1 6C Cover Gasket 1 7C Plunger 1 8C Decompression Spring 1 9C Decompression Shaft 1 10C O-ring 10x1.9 1 1 1C Bolt M6x70 2 CYLINDER HEAD BONNET [...]

  • Page 27

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 27 PIST ON & CONNECTING ROD P ARTS LIST & DIAGRAM Part Description Qty 1D Oil Ring 1 2D First Compression Ring 1 3D Second Compression Ring 1 4D Piston 1 5D Piston Pin 1 6D W asher 23 1 7D Rod Bolt 2 PIST ON & CONNECTING ROD P ARTS LIST & DIAGRAM Part Description Qt[...]

  • Page 28

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 28 CRANK SHAFT & FL YWHEEL P ARTS LIST & DIAGRAM Part Description Qty 1E Ball Bearing 2 2E Balancer Shaft 1 3E Key 5x7 2 4E Balancer Gear 1 5E Crank Shaft T iming Gear 1 6E Crank Shaft 1 7E Plug 6 1 8E Key 5x12 1 9E Key 5x14 1 CRANK SHAFT & FL YWHEEL P ARTS LIST & D[...]

  • Page 29

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 29 CAMSHAFT ASSEMBL Y P ARTS LIST & DIAGRAM Part Description Qty 1G Push Rods 2 2G V alve T appet 2 3G Camshaft Timing Gear 1 CAMSHAFT ASSEMBL Y P ARTS LIST & DIAGRAM Part Description Qty 4G Key 5x14 1 5G Camshaft 1 Note: Use the sufx “G” when ordering parts for this[...]

  • Page 30

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 30 AIR CLEANER ASSEMBL Y P ARTS LIST & DIAGRAM Part Description Qty 1H Air Cleaner Gasket 1 2H Intake Manifold 1 3H Air Cleaner Bottom Case 1 4H Shock Absorber W asher B 1 5H Air Cleaner Element Bolt 1 6H Nut M6 3 7H Air Cleaner Element 1 AIR CLEANER ASSEMBL Y P ARTS LIST &[...]

  • Page 31

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 31 OIL SYSTEM P ARTS LIST & DIAGRAM Part Description Qty 1J Bolt M6x8 3 2J Oil Pump Cover 1 3J O-ring 1 4J Outer Rotator 1 5J Inner Rotator 1 6J Oil Pump Shaft 1 OIL SYSTEM P ARTS LIST & DIAGRAM Part Description Qty 7J Pin 3x16 1 8J Oil Pump Gear 1 9J Oil Filter 1 10J O-rin[...]

  • Page 32

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 32 FUEL INJECTION PUMP P ARTS LIST & DIAGRAM Part Description Qty 1K Delivery Holder 1 2K Delivery Spring 1 3K Delivery Gasket 1 4K Delivery V alve 1 5K Delivery Seat 1 6K Solenoid Pilot V alve 1 7K O-ring 1 8K Pump Body 1 9K Plunger 1 10K Shim Set 1 FUEL INJECTION PUMP P ARTS [...]

  • Page 33

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 33 FUEL NOZZLE P ARTS LIST & DIAGRAM Part Description Qty 1M Nozzle Holder 1 2M Shim Set 1 3M Nozzle Holder Spring 1 4M Spring Retainer 1 FUEL NOZZLE P ARTS LIST & DIAGRAM Part Description Qty 5M Stop Plate 1 6M Pin 2 7M Nozzle V alve 1 8M Nozzle Case Nut 1 Note: Use the su[...]

  • Page 34

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 34 GOVERNOR & CONTROL SYSTEM P ARTS LIST & DIAGRAM Part Description Qty 1N Control Handle Shaft 1 2N Governor Handle Shaft 2 3N Governor Spring 1 4N Return Spring 1 5N High Speed Limit Screw 1 6N Nut M6 1 7N Bolt M6x14 1 8N Bolt M6x20 1 9N Nut M10x1.25 1 10N Cover 1 1 1N Sp[...]

  • Page 35

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 35 FUEL T ANK AND PIPE P ARTS LIST & DIAGRAM Part Description Qty 1P Fuel Level Gauge 1 2P Fuel T ank 1 3P Fuel Injection Pipe 1 4P Filter Element 1 5P Fuel Oil Filter Gasket 1 6P Fuel Oil Pipe 1 7P Clamp 2 8P O-ring 1 9P Fuel T ank Cock 1 10P Bolt M6x14 2 FUEL T ANK AND PIPE P[...]

  • Page 36

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 36 MUFFLER P ARTS LIST & DIAGRAM Part Description Qty 1R Mufer 1 2R W asher 8 2 3R W asher 8 2 4R Nut M8 2 5R Bolt M8x12 2 Note: Use the sufx “R” when ordering parts for this assembly . Note: Some parts are listed and shown for illustration purposes only , and are not[...]

  • Page 37

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 37 GENERA T OR P ARTS LIST & DIAGRAM Part Description Qty 1U Front Cover 1 2U Flange Bolt M8x30 4 3U Rotor Assembly 1 4U Bolt M6x16 4 5U Fan Blade 1 6U Rectier 1 7U Bolt M5x20 1 8U Bearing 1 9U Stator Cover 1 10U Stator Assembly 1 1 1U Rear Cover 1 GENERA T OR P ARTS LIST &a[...]

  • Page 38

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 38 CONTROL P ANEL P ARTS LIST & DIAGRAM Part Description Qty 1W AC Plug 2 2W Wiring Harness Assembly 1 3W Screw M4x10 2 4W Capacitor 20uf/450V 1 5W Clasp 1 6W Screw M4x10 2 7W AC Circuit Breaker 1 8W Nut M4 4 9W AC Socket 2 10W Rectier 1 CONTROL P ANEL P ARTS LIST & DIAG[...]

  • Page 39

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 39 WIRING DIAGRAM REV 09a Circuit Breaker[...]

  • Page 40

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 40 LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every ef fort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor , the belt[...]

  • Page 41

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 41 EMISSION CONTROL SYSTEM W ARRANTY United States Emission Control Defects W arranty Statement The United States Environmental Protection Agency (herein EP A) and Harbor Frei ght T ools (her ein HFT) are pleas ed to expl ain the emissi on cont rol system warra nty on you r 1997 an[...]

  • Page 42

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 42 2) Air Induction System Intake pipe/manifold. i) Air cleaner . ii) 3) Ignition System Spark plug. i) Magneto ignition system. ii) 4) Catalyst System (if so equipped) Exhaust pipe stud. i) Mufer . ii) Catalytic converter (if so equipped). iii) 5) Miscellaneous Items Used in Ab[...]