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Chicago Electric 91814 manual

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Table of contents for the manual

  • Page 1

    PLASMA AIR CUTTER 220 VOL T - 36 AMP INVER TER TECHNOLOGY ASSEMBL Y AND OPERA TING INSTR UCTIONS 3491 MISSION OAKS BL VD ., CAMARILLO , CA 93011 VISIT OUR WEB SITE A T HTTP://WWW .HARBORFREIGHT .COM Cop yright © 2004 b y Harbor F reight T ools ® . All r ights reser v ed. No por tion of this manual or any ar twork contained herein may be reproduce[...]

  • Page 2

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 2 Contents SPECIFICA TIONS ............................................................................ 3 GENERAL SAFETY R ULES ............................................................ 3 SPECIFIC SAFETY R ULES .......................[...]

  • Page 3

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 3 SPECIFICA TIONS Cutting Depth 3/8 inch on steel Cutting Current 5 to 36 Amps listed Rated Load V oltage 100 VDC No-load V oltage 200 VDC (maximum) P ower Consumption 220 V A C, 15 Amps, 50/60 Hz, single phase Line Cord 6’ - 9” long[...]

  • Page 4

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 4 of flammab le liquids, gases, or dust. P ower tools create sparks which ma y ignite the dust or fumes. 3. Keep bystander s, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Protect [...]

  • Page 5

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 5 13. Remove adjusting keys or wrenches before turning the power tool on. A wrench or a key that is left attached to a rotating par t of the pow er tool ma y result in personal injur y . 14. Do not overreac h. Keep proper footing and bal[...]

  • Page 6

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 6 SPECIFIC SAFETY R ULES 1. Maintain labels and nameplates on the Air Plasma Cutter . These carr y impor tant inf or mation. If unreadab le or missing, contact Harbor F reight T ools f or a replacement. 2. Maintain a safe working en viro[...]

  • Page 7

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 7 not possib le, designate someone to ser v e as a fire w atch, equipped with a fire e xtin- guisher , dur ing the cutting process and for at least one half hour after the cutting is completed. • Do not cut on materials havin g a com[...]

  • Page 8

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 8 • Follo w OSHA guidelines for P er missible Exposure Limits (PEL ’ s) for various fumes and gases. • Fol low the American Conf erence of Gov er nmental Industrial Hygienists recommend a- tions f or Threshold Limit V alues (TL V?[...]

  • Page 9

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 9 GR OUNDING This Air Plasma Cutter requires a 3-prong, 220 V A C, polarized, twistlock plug (not sup- plied). This plug must be installed by a qualified electrician. W ARNING! Improperl y connecting the grounding wire can result in the[...]

  • Page 10

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 10 SYMBOLOGY T able B UNP A CKING When unpacking, check to make sure that all the par ts are included. Refer to the Assembly section, and the Assembly Diag rams and P ar ts List on pages 15 & 16. If any par ts are missing or broken, [...]

  • Page 11

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 11 ASSEMBL Y INSTR UCTIONS 1. Connect a 3-prong, 220 V A C , polarized, twistlock plug (not supplied) to the Line Cord. This plug must be installed b y a qualified electrician. 2. Attach the Pressure Gauge to the Air Regulator (58). The[...]

  • Page 12

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 12 OPERA TING INSTRUCTIONS SETUP Before beginning, please read and understand the section “Specific Safety Rules” starting on page 6. 1. Mount the metal to be cut to a metal welding-cutting table (not supplied). It should be mounted[...]

  • Page 13

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 13 DURA TION OF USE (DUTY CYCLE) A void damage to the Cutter b y not leaving it on for more than the prescribed duration of use . The Duration of Use (or Duty Cycle) defines the number of minutes , within a 10 minute per iod, dur ing wh[...]

  • Page 14

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 14 PR OPER CUTTING TECHNIQUE 14. T o cut efficiently , the follo wing steps must be carefully f ollowed: √ Lightly touc h the Tip to the cutting surface . √ CONT A CT WITH THE WORK SURF A CE MUST BE MAINT AINED OR THE UNIT WIL[...]

  • Page 15

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 15 INSPECTION, MAINTENANCE, AND CLEANING W ARNING! Make sure the P ower Switc h of the Plasma Cutter is in its “OFF” position and that the tool is unplug ged fr om the electrical outlet before performing any inspec- tion, maintenance[...]

  • Page 16

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 16 CIRCUIT DIA GRAM PLEASE READ THE FOLLO WING CAREFULL Y THE MANUF A CTURER AND/O R DISTRIBU T OR HAS PRO VIDED THE P AR TS DIA GRAM IN THIS MANU AL AS A REFE RENC E T OOL ONL Y . NEIT HER THE MAN UF A CTUR ER NOR DIST RIB UT OR MAKES A[...]

  • Page 17

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 17 NO TE : Some par ts are listed and shown for illustration pur poses only and are not av ailable individually as replacement par ts. P AR TS LIST 59 Part Description Qty 1 Housing 1 2 End Cov er , Plastic 2 3 Current Adjusting Knob 1 4[...]

  • Page 18

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. SKU 91814 P AGE 18 NO T SHO WN #54 Grounding Clamp/Cable #58 Air Regulator w/gauge ASSEMBL Y DIA GRAM REV 07/05; 06/06[...]

  • Page 19

    If the steps above do not solve the pr oblem or if the repairs in volved are too complex, contact a qualified technician. IMPORT ANT! Be CERT AIN to shut off the Plasma Cutter , and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should dischar ge all capacitors bef ore performing an y internal proc[...]

  • Page 20

    If the steps above do not solve the pr oblem or if the repairs in volved are too complex, contact a qualified technician. IMPORT ANT! Be CERT AIN to shut off the Plasma Cutter , and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should dischar ge all capacitors bef ore performing an y internal proc[...]

  • Page 21

    If the steps above do not solve the pr oblem or if the repairs in volved are too complex, contact a qualified technician. IMPORT ANT! Be CERT AIN to shut off the Plasma Cutter , and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should dischar ge all capacitors bef ore performing an y internal proc[...]

  • Page 22

    If the steps above do not solve the pr oblem or if the repairs in volved are too complex, contact a qualified technician. IMPORT ANT! Be CERT AIN to shut off the Plasma Cutter , and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should dischar ge all capacitors bef ore performing an y internal proc[...]