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Table of contents for the manual
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BURNERS BRULEURS BRENNER QUEMADORES BRUCIA T ORI Complying with EMC 89/336/CEE LV 73/23/CEE T echnical Documentation CIB Unigas S.p.a. - Campodarsego (PD) M03978CA Rev . 00 10/99 MANUAL FOR - INST ALLA TION - OPERA TION - MAINTENANCE LIGHT OIL BURNERS G18 G-.SP PG25 G-.SP PG30 G-.TN FOREWORD Page 2 PARTE I: INSTALLATION Page 4 PARTE II: OPERATION P[...]
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2 PREF ACE THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED TO THE USER. INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING PRODUCT INSTALLATION AND MAINTENANCE. THE USER WILL FIND FURTHER INFORMATIONS ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SECTIO[...]
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3 FOREWORD 3) GENERAL INSTRUCTIONS DEPENDING ON FUEL USED 3A) ELECTRICAL CONNECTION * For safety reasons the unit must be efficiently earthed and installed as required by current safety regulations. * It is vital that all saftey requirements are met. In case of any doubt, ask for an accurate inspection of electrics by qualified personnel, since the[...]
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4 AB B L C C L D E G KH P M G1 8 S P 275 90 200 365 475 340 255 115 230 125 121÷134 M 8 Fig. 1 P ART I: INST ALLA TION MANUAL TECHNICAL DA T A BURNER MODEL IDENTIFICATION Burners are identified by burner type and model. Burner type identification is described as follow: Type: G18 Model: G-. SP. S. *. A. (1) (2) (3) (4) (5) (6) (1) BURNER TYPE G18 [...]
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5 Fig. 1a Fig. 2 Fig. 3 Fig. 3a 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 6 8 10 12 14 16 18 20 -1 0 1 2 3 4 10 12 14 16 18 20 22 24 26 28 30 -1 -0 . 5 0 0.5 1 1.5 2 2.5 3 10 12 14 16 18 20 22 24 26 28 30 32 34 AB B L C C L D E FGKHP M PG 25 SP PG 30 SP 515 155 345 660 85 0 267 260 520 133 29 0 125 155 M 10 PERFORMANCE CURVES OVERALL DIMENSIONS INSTALLAT[...]
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6 MOUNTINGS AND CONNECTIONS The burners are despatched in cardboard packages. The packaging contains the following items: 1 burner; 2 flexible light oil tubes; 1 light oil filter; 1 gasket to be inserted between the burner and the boiler; 1 this manual, the Guarantee Certificate and the test certificate. T o get rid of the burner’s packing and in[...]
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7 G18SP PG25SP PG30TN Fig. 6 Fig. 5 Fig. 5b Fig. 5a[...]
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8 BAR G P H 8 9 1 01 11 21 31 41 51 6 1 71 8 1. 75 6. 02 6. 38 6. 73 7. 05 7. 37 7. 67 7. 96 8. 24 8. 51 8. 77 9. 02 2. 00 6. 88 7. 29 7. 69 8. 06 8. 42 8. 77 9. 10 9. 42 9. 72 10. 02 10. 31 2. 25 7. 74 8. 20 8. 65 9. 07 9. 47 9. 86 10. 23 10. 59 10. 94 11. 28 11. 60 2. 50 8. 59 9. 12 9. 61 10. 08 10. 53 10. 96 11. 37 11. 77 12. 16 12. 53 12. 89 3.[...]
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9 Fig. 7 Fig. 9 Fig. 8 LIGHT OIL PUMPS SUNTEC AS57C Suction height: 0.5 bar Advised value to prevent air separation from oil: 0.35 bar Rated speed: max. 2850 rpm Operation viscosity: from 2 to 12 cSt Inlet pressure: max. 2 bar DELTA VM2RL2 Suction height: 0.5 bar Advised value to prevent air separation from oil: 0.35 bar Rated speed: max. 3500 rpm [...]
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10 VBS VBS + - Fig. 12 Fig. 11 Fig. 10 Fig. 12a AIR FLOW ADJUSTMENT Burner G18SP Loose the screw VBS and rotate the air damper in the desired position, to set the air flow. At the end of settings, tight the screw VBS. Burners PG25SP - PG30TN Loose the screw VBS and set the air flow, working directly on the air damper. At the end of settings, tight [...]
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11 P ART II: OPERA TION MANUAL LIMIT A TIONS OF USE THE BURNER IS AN APPLIANCE DESIGNED AND CONSTRUCTED TO OPERA TE ONL Y AFTER BEING CORRECTL Y CONNECTED TO A HEA T GENERA TOR (E.G. BOILER, HOT AIR GENERA TOR, FURNACE, ETC.), ANY OTHER USE IS TO BE CONSIDERED IMPROPER AND THEREFORE DANGEROUS. THE USER MUST GUARANTEE THE CORRECT FITTING OF THE APPL[...]
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12 C AR VRT R C V Fig. 13 Fig. 13a ABCD 6 0 ° 6446 4 5 ° 1 0 546 6 0 ° 8446 4 5 ° 1 2 546 6 0 ° 8446 4 5 ° 1 2 546 G1 8 S P PG 28 SP PG 30 TN P ART III: MAINTENANCE At least once a year carry out the following maintenance procedures. If servicing is on a seasonal basis, it is recommended at the end of the season; routine sevice should be carr[...]
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13 Fig. 14 CHECK OF THE IONIZA TION CURRENT To check the detector signal follow the prcedure shown in fig. 14. If the signal is not within the prescribed range, check the electrical contacts; check also that the combustion head is clean and the photoelectric sensor is correctly positioned. Replace it if necessary. TERMINAL BLOCK MC Scale µA DC Min[...]
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14 ELECTRICAL DIAGRAM code 01-369 BURNER G18SP ELECTRICAL DIAGRAM code 04-575 BURNER PG25SP 1 - Electric supply 230V 50Hz 2N a.c. 2 - Don't reverse Phase and Neutral 3 - Make sure that the burner is properly hearted 1 - Electric supply 230V 50Hz 2N a.c. 2 - Don't reverse Phase and Neutral 3 - Make sure that the burner is properly hearted [...]
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15 ELECTRICAL DIAGRAM code 04-574 BURNER PG30TN EVG1 Light oil solenoid valve I st stage EVG2 Light oil solenoid valve II nd stage F Fuses FR Photoresistor IL Main switch L Phase LF Burner operation light LB Burner lockout light LEVG1 EVG1 opening signalization light LEVG2 EVG2 opening signalization light LOA24/BOA64 Flame monitor device MA Power s[...]
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16 SP ARE P ARTS BURNER G18SP MAINTENANCE POS. D E SC RI PTIO N C OD E POS. D E SC R IPT IO N C OD E 1 HO USI NG 3010019 19 B LA ST T UB E 3090055 2 CO NDE NSE R 60 30004 20 CO M BUS T I O N HE A D 3060115 3 M O T O R 218000 9 21 E LECT RO DE S UPP O RT 228001 6 4 F LA M E CO NT RO L DEV I CE LO A 24 20 20445 22 G A SK ET 211003 1 5 S O CKE T F O R[...]
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17 SP ARE P ARTS BURNERS PG25SP - PG30TN MAINTENANCE POS. D E SC R IPTI ON PG 2 5SP PG 30 TN 1 E LECT RI C BO A RD 610008 6 61 00086 2 T HERM A L RELA Y -- - -- - 3 S OC K E T F O R F LA M E CO NT RO L DE V I CE 203041 5 203041 5 4 F LA M E C O NT RO L DE V I CE 202044 5 2020445 5C O N T A C T O R - - - - - - 6 I G NI TI O N T RA NSF O RM ER 217010[...]
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18 APPENDIX: COMPONENTS CHARACTERISTICS FLAME CONTROL DEVICE LANDIS LOA24 Page 18 LIGHT OIL PUMPS Page 19 LANDIS AUTOMA TIC CONTROLLER LOA24 FOR LIGHT OIL BURNERS Use LOA... safety devices are intended for use in conjunction with QRB... photoresistors, for lighting and controlling low capacity forced air diesel burners with max. capacity 30 kg/h in[...]
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19 T echnical characteristics Voltage 220V-15%..240V+10% or 100V -15%...110V+10% Frequency 50...60Hz +/- 6% External fuse max.10A slow action Contact flow: - terminal 1 5 A - terminal 3 5A (incl.capacity absorbed by motor and pre- heater) Terminal flow: - terminals 4, 5 &10 1A - terminals 6&7 2A - terminal 8 5A Absorbed cap 3VA Protection I[...]
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20 SUNTEC AS oil pumps - Oil - Flow up to 75 1/h (c.600,000 kcal/h - 700 kW) - Twin-pipe system - Single-pipe system Technical data Mounting On flange or hub in acccordance with standards DIN 24220 and ISO/TC 109 SC 3 DP 5062F Threads round-headed in accordance with ISO R 228-NFE 03005(DIN2S9) Supply and return R 1/4" Delivery R 1/8" Pres[...]
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21 Operation The gear-set draws oil from the tank through the built-in filter and transfers it to the valve that regulates the oil pressure or tne nozzle line. All oil which does not go through the nozzle line will be dumped through the valve back to the return line or, if it is a one-pipe installation, back to the suction port in the gear-set. The[...]
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22 T win pipe installation Single pipe installation (remove the by-pass plug “P”) A Closed by-pass solenoid valve B Opened by-pass solenoid valve C Opened cut-off solenoid valve D Closed cut-off solenoid valve 1 Manometer plug 2 To nozzle 3 Shaft seal 4 Return to suction 5 By-pass plug 6 Return (twin pipe installation) 7 Suction (twin pipe inst[...]
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23[...]
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Via C. Colombo, 9 - 35011 Campodarsego (PD) Italy Tel. +39-049-9200944 - Fax +39-049-9200945-9201269 Internet: www.cibunigas.it - E mail: cibunigas@cibunigas.it[...]