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Table of contents for the manual
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Page 1
REVIEW DRAFT—CISCO C ONFIDENTIAL A-1 Cisco XR 12416 Router Chassis Instal lation Guide OL-xxxxx-xx APPENDIX A Repackaging the Router Revised: February 12, 2008, OL-xxxxx-xx Introduction This appendix describes tw o separate but related router repackaging tasks: • How to remov e the router from th e equi pment rack and repackage the router for s[...]
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Page 2
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Routers A-2 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx This section contains the follo wi ng information and procedures: • The Router Shipping P ackage, page A-2 • T ools and Equipment , page A-6 • Safety Recommendations, page A-6 • Removi[...]
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Page 3
REVIEW DRAFT—CISCO C ONFIDENTIAL A-3 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Routers When the router and scissor-jack platform are installed on the pallet, the router and scissor-jack platform are suspended over the well formed b y the pallet body and pallet front bar . When t[...]
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Page 4
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Routers A-4 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Figure A -1 Router Shipping Pac kage Components 29660 Top cap U-shaped panel Foam cap Pallet Accessories package OPEN[...]
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Page 5
REVIEW DRAFT—CISCO C ONFIDENTIAL A-5 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Routers The accessories for the router sh i p i n five b oxe s th at a r e assembled into a package. (See Figure A-2 .) The accessories package is pack ed agai nst the back panel of the router on the [...]
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Page 6
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Routers A-6 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Tools and Equipment Y ou need the foll owing items to remov e the router from the equipmen t rack and repackage it for shipping: • ESD-pre venti ve wrist strap • Flat-blade scre wdri vers [...]
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Page 7
REVIEW DRAFT—CISCO C ONFIDENTIAL A-7 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Routers Removing the Router from the Rack This section descri bes how to remove the router from the equipment rack. A fully-equipped router can weigh as much as 4 15 lb (188 kg). Because of the weight[...]
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Page 8
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Routers A-8 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Removing the Front Covers Remov e all of the front co vers from the chassis as instructed in the “Removing the Chassis Front Cov ers” section on page 3-7 . Y ou will install them on the ch[...]
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Page 9
REVIEW DRAFT—CISCO C ONFIDENTIAL A-9 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Routers If your router is equip ped with the DC-input po wer shelf, disco nnect the eight source DC posi tiv e and negativ e power cables and the single ground cable from the terminal studs on the bac[...]
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Page 10
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Routers A-10 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Removing the Blower Modules The blo wer module weighs 20.5 lb (9.3 kg). By remo ving the upper blo wer module from the ch assis, you reduce the top-en d weight of the chassis by the weight of[...]
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Page 11
REVIEW DRAFT—CISCO C ONFIDENTIAL A-11 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Routers Removing the Router from the Equipment Rack This section descri bes how to remove a ful ly-loaded router fro m the equipment rack using the scissor-jack platform. If you elected to empty the [...]
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Page 12
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Routers A-12 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Figur e A -3 Pr epari ng the Scissor -J ack Platfo r m War ni n g Do not attempt to lift the ch assis with the handles on the back an d sides of the chassis. These handles are not designed to[...]
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Page 13
REVIEW DRAFT—CISCO C ONFIDENTIAL A-13 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Routers Figur e A -4 T r ansf er ring the Rout er to the Scisso r -Jack Platf or m Step 5 W ith one person posi tioned on the side of the router t o prev ent it from tippin g, install the four chassi[...]
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Page 14
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Routers A-14 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Figure A -5 I nstalling the Cha ssis Anchor Clips Step 6 W ith one person positioned o n the side of the r outer to pre vent it from t ipping, use the 3/4-inch (19-mm) so cket and ratchet wre[...]
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Page 15
REVIEW DRAFT—CISCO C ONFIDENTIAL A-15 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Routers Figure A -6 Closing the Sc issor -Jack Platf or m to Lo wer the Chassis Step 7 Position the saf ety hand truck at one side of the rou ter, slide the router and scissor-jack platform onto the [...]
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Page 16
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Routers A-16 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Installing the Router on the Shipping Pallet Figure A-7 sho ws how to install the router and scissor -jack platform on t he shipping pallet. Figur e A -7 Installing the Rout er and Sciss or -[...]
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Page 17
REVIEW DRAFT—CISCO C ONFIDENTIAL A-17 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Routers T o reinstall th e router and scissor-jack p latform on the shipping pallet, use Figure A-7 as a reference and follow these steps: Step 1 Use the hand truck to mo ve the chassis to a lev el, [...]
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Page 18
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Routers A-18 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Step 8 Shift the pallet to ensure that it is positioned e venly all the way around t he scissor-jack platf orm and the bolt holes in the hold-do wn brackets on the sides of the scissor -jack [...]
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Page 19
REVIEW DRAFT—CISCO C ONFIDENTIAL A-19 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Routers Reinstalling Componen ts in the Router If you elected to remo ve com ponents from the chassis b efore removing it from the rack, you must no w reinstall all th e components in the chassis. Re[...]
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Page 20
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Routers A-20 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx If you remo ved DC- input po wer entry modules, reinstall each p ower entr y module as instructed in the “Installing DC-Input Power En try Modules” section on page 3-78 . Reinstalling the[...]
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Page 21
REVIEW DRAFT—CISCO C ONFIDENTIAL A-21 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Routers Repackaging the Vertical Cab le-Management Troughs T o repackage the vertical cable-manag ement troughs, follow these steps: Step 1 Place the six screws in a plastic bag. Step 2 Insert the tr[...]
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Page 22
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Routers A-22 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Repackaging the Miscellaneo us Accessories T o repackage the all of the miscellaneo us accessory pie ces, follo w these steps: Step 1 Put the box contain ing the front co ver for the po wer s[...]
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Page 23
REVIEW DRAFT—CISCO C ONFIDENTIAL A-23 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Routers Completing the Repackaging T o repackage the router , use Figure A-1 on page A- 4 as a reference and follow these steps: Step 1 V erify that the anchor clip s fastening the chassis to the sci[...]
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Page 24
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Replaced Router Chassis A-24 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Step 7 T o fasten the two U-shaped side panels t ogether, use Figure A-1 on page A-4 as a reference and follo w these steps. a. Starting at one of the top hol es on one narro [...]
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Page 25
REVIEW DRAFT—CISCO C ONFIDENTIAL A-25 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Appendix A Repackaging the Router Repackaging the Rep laced Router Chassis This section contains the follo wi ng information and procedures: • The Router Replacement Chassis Shipping C ontainer, page A-25 • T ools and Equipment , page A-25 • S[...]
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Page 26
REVIEW DRAFT—CISCO C ONFIDENTIAL Appendix A Repackaging the Router Repackaging the Replaced Router Chassis A-26 Cisco XR 12416 Router Chassis Installation Guide OL-xxxxx-xx Repackaging the Replaced Chassis for Shipment Repackage the repl aced chassis for shipm ent as described in th e “Completin g the Repackagin g” section on page A-23 , earl[...]