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Cleveland Range KDP manual

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Table of contents for the manual

  • Page 1

    Operators Manual Installation, Operation & Service Floor Model Direct Steam Kettles MODELS : KDL, KDL-T , KDL-SH, KDL-TSH, KDP , KDP-T SE95007 Rev . 6 1333 East 179th St., Cle v eland, Ohio , U .S .A. 44110 Phone: (216) 481-4900 F ax: (216) 481-3782 Visit our web site at www .clev elandrange .com Clev elan d ™ Enodis[...]

  • Page 2

    Shut off pow er at main fuse disconnect prior to ser vicing. Ensure kettle is at room temperature and pressure gauge is showing z ero or less prior to removing any fittings . Inspect unit daily f or proper operation. 0 Do not fill kettle abo v e recommended le v el marked on outside of k ettle. Surf aces ma y be e xtremely hot! Use protectiv e equi[...]

  • Page 3

    GENERAL Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of pr oduct could cause injury or damage. This unit is built to comply with applicable standards for manufacturers. Included among those appr oval agencies are: UL, NSF , ASME/Ntl.Bd., C[...]

  • Page 4

    STEAM All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made. Check the rating plate for the maximum steam pressur e that your kettle is rated for . If the steam supply pressur e exceeds the rated pressur e, a pressur e reducing valve i[...]

  • Page 5

    STEAM REQUIREMENTS FOR KETTLES Kettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°F U .S. Gal. Dia. Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . 40 26" 100 3 120 4 150 4.5 60 29.5" 150 4.5 190 5.5 230 7.0 80 33" 210 6.0 260 7.5 300 9.0 100 36" 260 7.5 320 9.5 390 11.0 125 40" 320 9.5 40[...]

  • Page 6

    OPERA TING INSTRUCTIONS CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONL Y BY PR OFESSIONALL Y TRAINED PERSONNEL. General Parts Drawing ITEM # DESCRIPTION 1. Steam Inlet V alve Opens and closes the steam supply to the kettle. 2. Hand Wheel Used for tilting the kettle up or down. Some units have an optional Power Tilt Control Swi[...]

  • Page 7

    OPERA TION 1. Ensure that ther e is an adequate steam supply to the kettle. 2. For optimum perfor mance on free-standing floor model tilting kettles, open drain cock to drain condensate from the kettle’ s jacket, then close drain cock before applying steam to a cold kettle. 3. If the kettle is equipped with a tangent draw-off valve, ensure that i[...]

  • Page 8

    CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, r eliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature). W ARNINGS ➩ Do not use detergents or cleansers that are chloride based or contain quat[...]

  • Page 9

    ST AINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www .nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is r ecognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “activ[...]

  • Page 10

    F AUCET ASSEMBL Y ITEM P ART DESCRIPTION QTY . NO . NO . 3/4" Spouts 1. KE50825-2 KDL-60/80/100-T , KDP-60/80-T . . . . . . . . .1 KE50825-3 KDL-25/40-T , KDP-25/30/40-T . . . . . . . . . .1 KE50825-7 KDL-40/60/80-TSH, . . . . . . . . . . . . . . . . . .1 KE50825-5 ALL ST A TIONAR Y KETTLES . . . . . . . . . . .1 2. F A95022 Retaining Ring . .[...]

  • Page 11

    STEAM CONTROL ASSEMBLIES ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE51892 Retaining ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51888 W asher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. F A11501 V alve knob s[...]

  • Page 12

    CONTROL CONSOLE COMPONENTS - HAND TIL T ITEM NO . P ART NO . DESCRIPTION QTY . 1. F A11134 Screw , #1-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. F A11501 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. SE[...]

  • Page 13

    CONTROL CONSOLE COMPONENTS - HAND TIL T[...]

  • Page 14

    ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE55057-10 Gear Box Lid (25-60 gallon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE55057-3 Gear Box Lid (80 gallon & up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. F A11134 Screw , 10-24 x 3/8" SS . . . . . . . . . . . . . [...]

  • Page 15

    CONTROL CONSOLE COMPONENTS - POWER TIL T ITEM NO . P ART NO . DESCRIPTION QTY . 8. SE00028 Steam Inlet Knob Assembly (Item no. 7 included) . . . . . . . . . . . . . . . . . . . . . . .1 9. KE50441 Tilt Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 10. F A95008 Locknut, 3/4-16 [...]

  • Page 16

    HINGE ASSEMBL Y 1 5 3 2 13 12 6 4 7 11 8 10 9 9 ITEM NO . P ART NO . DESCRIPTION QTY . Hinge Assembly 1. - 11 KE50597-1 25 - 40 Gallon, 20 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-2 60 - 80 Gallon, 30 - 40 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-3 100 - 1[...]

  • Page 17

    1 2 3 4 5 6 7 T ANGENT DRA W-OFF V AL VE ITEM NO. P ART NO. DESCRIPTION QTY . 1. - 7. KE50973 2” DRAW-OFF ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50972-B 3” DRA W-OFF ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. F A95049 WING NUT , TD-2 . .[...]

  • Page 18

    PRESSURE RELIEF V AL VE TESTING PROCEDURE The pressur e relief valve must be checked at least twice a year as part of the normal maintenance per formed. 1. With the kettle empty , fully open the steam valve and allow the kettle to preheat. 2. Stand to the side of the pressur e relief valve discharge tube and pull valve open for a maximum of one sec[...]

  • Page 19

    TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only . PROBLEM A / Kettle heats too slowly or does not come to a boil. Probable Cause Remedy 1. Inadequate steam flow . Check for correct steam using chart below . If kettle is connected to a steamer and powered by a generator the units should b[...]