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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Datalogic DS2200, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Datalogic DS2200 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Datalogic DS2200. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Datalogic DS2200 should contain:
- informations concerning technical data of Datalogic DS2200
- name of the manufacturer and a year of construction of the Datalogic DS2200 item
- rules of operation, control and maintenance of the Datalogic DS2200 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Datalogic DS2200 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Datalogic DS2200, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Datalogic service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Datalogic DS2200.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Datalogic DS2200 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
DS2200 Reference Manual[...]
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DS2200 REFERENCE MANUAL[...]
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DATALOGIC S.p.A. Via Candini 2 40012 - Lippo di Calder ara di Reno Bologna - Italy DS2200 Reference Manual Ed.: 4/2006 ALL RIGHTS RESERVED Datalogic reserves the right to make modifi cati ons and im provements without prior notification . Datalogic shall not be liable fo r technical or editorial e rrors or omissions conta ined herein, nor for incid[...]
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CONTENTS REFERENCES ............................................................................................. v Conventio ns .................................................................................................. v Reference Docu mentation ............................................................................ v Services and Sup[...]
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4 MAINTENANCE ......................................................................................... 21 4.1 Cleanin g ...................................................................................................... 21 5 TECHNICAL FE ATURES ........................................................................... 22 GLOSSARY .............[...]
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REFERENCES CONVENTIONS This manual uses the following conventio ns: “User” or “Operator” refers to anyone using a DS2100A. “Device” refers to the DS2100A. “You” refers to the System Admin istrator or Technical Support pers on using this manual to install, mount, operate, maintain or troublesho ot a DS2100A. REFERENCE DOCUMENTATION T[...]
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SAFETY PRECAUTIONS LASER SAFETY The following information i s provided to comply with the rules imposed by international authorities and refers to the correct use of the DS2200 scann er. Standard Regulations This scanner utilizes a lo w-power laser diode . Although starin g directly at the laser beam momentarily ca uses no known biologi ca l damage[...]
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The warning label in dicating exposure to laser li ght and the device classification is applied onto the body of the s canner (Figure A, 8): CAUTION-CLASS 3B LASER LI GHT WHEN OPEN A VO ID E XPOSU RE TO B EA M This product conforms to the ap plicable requi rem ents of 21 CFR1040 at the date o f manufacture. DATALOGIC S.p.A. Vi a Candini, 2 40012 Ca[...]
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POWER SUPPLY - This product is intended to be installed b y Qualified Pers onnel only. - DS2200 All Models: This device is intended to be supplied either by a UL Li sted NEC Class 2 power source, or a UL l isted ITE Limited Po wer Source (LPS), rated 5Vdc, minimum 0.4A. WEEE COMPLIANCE vii i[...]
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GENERAL VIEW DS2200 1 6 5 4 7 3 2 8 Figure A 1 2 3 4 5 6 7 8 Barcode Im age Input Window Laser Beam Output Window Pow er On LED Good Read LED Ext Tr ig LED TX D ata LED Laser Warni ng and Device Class Label Mounting Holes ix[...]
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GUIDE TO INSTALLATION The follo wing can be use d as a checklist to v erify all the n ecessary steps f or complete installation of the DS2200 scanner. 1. Read all information in the s ection "Saf ety Precautions” at the beginning of this manual. 2. Correctly position and m ount the scanner for barcode reading acc ording to the information in[...]
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INTRODUCTION 1 1 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DS2200 scann er is a cost effective barcode r eader complete with decode r designed to satisf y demanding requirements associated with high performance scanning. The DS2200 ultra c ompact dimensions, based o n Datalogic's experi ence in miniaturized laser components, make the scanner&ap[...]
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DS2200 1 A security system allo ws the laser to activate onl y once the motor has reached the correct rotational speed; conseque ntly, the laser beam is generated after a slight delay from the power on of the scanner. 1.1.1 Indicators The four LEDs on the scanner indic ate the following: POWER ON (red), indicates the reader is connected to the po w[...]
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INTRODUCTION 1 The following models are therefore ava ilable: DS2200 - X X X X Optica l Resolution 1 = Sta ndard Resolution 2 = High Resolution Readin g Wi ndow Position 0 = Direct Optic Vers ion 0 = Linear 1 = Rast er Co mmunic at io n Interf a ce 1 = RS2 32 + RS 485 The following tables displa y each version’s reading perform ance. Version Max [...]
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DS2200 2 2 INSTALLATION 2.1 PACKAGE CONTENTS Verify that the DS2200 reader and all the parts supplied with the equipm ent are present and intact when opening the pa ckag ing; the list of parts includes: • DS2200 reader with cabl e • Installation Manual • Bar code test chart (PCS = 0.9) • DS2200 configuration program disk • Mounting kit: -[...]
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INSTALLATION 2 2.2 MECHANICAL INSTALLATION DS2200 can be installed to operate i n any position. There are three scre w holes (M2.5 x 5) on the body of the reader for mounting. T he diagram below gives all th e in formation requ ired for instal lation; refer to par. 2.4 for correct positioning of the scanner with respect to the code passage zone. DS[...]
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DS2200 2 2.2.1 Mounting DS2200 Using the DS2200 mounting bracket you can obtain the most suitable po sition for the reader as shown in the figure belo w: Pitch Skew 6[...]
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INSTALLATION 2 2.3 ELECTRICAL CONNECTIONS The DS2200 cabl e is equipped with a 25-pin female D-s ub connector for conn ection with the power supply and input/output signal s: CA UTI ON Do not connect GND and SGND to d ifferent (external) ground references. GND and SGND are interna lly connected through filtering circuitry which can be perman ently [...]
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DS2200 2 2.3.1 Power Supply The following pins of the DS2200 conn ector are used: 13/9 25 1 VS GND CHASSIS USER INTE RFA CE GND V+ (5 Vdc) DS2200 Figure 4 - Power suppl y connections The power must be 5 Vdc only. 2.3.2 Main Serial Interface - RS485 Half-Duplex The RS485 half-dupl ex interface (3 wires + shiel d) is used for polled communic ation pr[...]
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INSTALLATION 2 The following figure s hows an example o f a multidrop configuration bet ween a Multiplexer and DS2200 scan ners. 120 Ohm max. 1200 m. RTX485 + RTX485 - Three wires + shi eld MULTIPLEXER # 1 DS2200 RTX485+ RTX485 - SGND # 0 DS2200 DS2200 # x (up to 31) 120 Ohm max. 2 m. 7 4 5 RS485 REF 7 4 5 7 4 5 SHIELD Figure 6 - DS2200 Multi drop [...]
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DS2200 2 7 SGND SGND TXD RXAUX 3 RXD TXAUX 2 USER INTERFACE DS2200 Figure 7 - RS232 auxiliar y interface connection s 2.3.4 Inputs The inputs available on the connector supp lied w ith the scanner are indicated below : Pin Name Function 19 E XT T RI G - external trigger (input -) 22 I/O REF I/O reference The EXT T RIG input is used to co nnect the [...]
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INSTALLATION 2 2.3.5 Outputs Two general p urpose outputs are av ailable. T hese outputs can only be connected as open collector configuratio ns. The following pins are present on the conn ector of the scanner: Pin Name Function 8 OUT1+ output 1 + 11 OUT2+ output 2 + 10, 12, 22 I/O REF I/O reference The meaning of the t wo outputs OUT1 and OUT2 can[...]
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DS2200 2 The Pitch angle is represent ed by the value P in Figure 10. Position the reader in order to minimize the Pitch angle. P Figure 10 - Pitch Angle The Skew angle is represented by the value S in Fig ur e 1 1. Position the reader to assure about 15° for the Skew angle. This avoids the direct reflection of the laser light emitted by the DS220[...]
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INSTALLATION 2 2.5 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations . Dotted lines in the figures refer to optional hard ware configurations within the partic ular layout. These layouts also r equire the correct setup of the soft ware configuration parameters. Complete software configur ation procedures can be f[...]
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DS2200 2 The Master scanner is also conn ected to the Host on the RS232 auxiliar y serial interface. The External Trigger signal is unique to the system; there is a single reading p hase and a single message from the Master scanner to the Host computer. It is necessary to bring the External T rigger signal to all the scanners. The main and auxil ia[...]
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INSTALLATION 2 2.5.3 Multiplexer Each scanner is connecte d to a Multiplexer (for e xample MX4000) with the RS485 half-duplex main interface. 1 2 3 RS485 Main Interface Auxiliary Interface (Local Echo) External T rigger (f or On-Line mode ) Host MX4000 0 1 31 1 2 3 3 3 T X D A T A E X TTR IG GOODR E A D POWERON TX DATA EXT TRIG GOOD READ POWER ON T[...]
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DS2200 3 3 READING FEATURES The number of scans performed on the c ode by the D S2200 and therefore th e decoding capabilit y is influenced by the following parameters: • number of scans per second • code motion speed • label dimensions • scan direction with respect to code motion At least 5 scans during the code passage sh ould be allowed [...]
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READING FEATURES 3 For example, the DS2200 (500 sca ns/sec.) for a 25 mm high code moving at 50 0 mm/s performs: [(25/500) * 500] - 2 = 23 effective scans. 3.2 PICKET-FENCE MODE Direction of code movement at LS speed Laser beam DS2200 LW FW Figure 17 - "Picket Fe nce" scanning mode If scanning is paralle l to the code motion, (Figure 17),[...]
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DS2200 3 3.3 PERFORMANCE The DS2200 scann er is available i n different versions accord ing to the readin g performance. Version Max Code Resol ution Speed mm (mils) scans/s 1XXX 0.15 (6) 500 2XXX 0.07 (3) 500 Version Reading Distance 1XXX 50 mm (2.0 in) - 220 mm (8.7 in) on 0.60 mm (24 mils) codes 2XXX 40 mm (1.6 in) - 125 mm (4.9 in) on 0.20 mm ([...]
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READING FEATURES 3 3.4 READING DIAGRAMS The following diagrams s how the reading distance for barco des with different densities. DS2200-1XXX (Standard Resolution) 2 1 0 1 5 4 3 2 3 4 5 (in) 01 3 21 6 (in) 45 7 8 9 02 0 4 0 6 0 80 100 120 140 160 180 200 220 240 260 (mm ) 120 100 80 60 40 20 0 20 40 60 80 100 120 (mm ) 0 ≥ 0.60 mm (24 mils) 0.50 [...]
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DS2200 3 DS2200-2XXX (High Resolution) 1 0 2 1 2 (in) 01 5 3 (in) 24 0 10 20 30 40 50 60 70 80 90 100 110 120 130 (m m) 60 50 40 30 20 10 0 10 20 30 40 50 60 (mm ) 0.10 m m (4 mils) 0.12 mm (5 mils) 0.15 mm (6 mils) ≥ 0.20 mm (8 mi ls) NOTE: (0,0) is the center of th e la ser beam output w indow. CONDITIONS: Code = Interleaved 2/5 or Code 39 PCS [...]
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MAINTENANCE 4 4 MAINTENANCE 4.1 CLEANING Clean the windows periodical ly for cont inued correct operation of the reader. Dust, dirt, etc. on the windows ma y alter the reading perfor mance. Repeat the operation frequentl y in particularly dirty environ ments. Use soft material and alcohol to cl ean the windows and avoid any abrasive substances. WA [...]
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DS2200 5 5 TECHNICAL FEATURES DS2200-1XXX DS2200-2XXX ELECTRICAL FEATURES Power Maximum input voltage 5 Vdc ± 5% Power consumption max. 2 W Serial Interfaces Main RS485 Half-Duplex Auxiliary RS232 Baud Rates 150 to 115200 Inputs External Trigger Outputs User-defined OUT1 and OUT2 V CE max. 50 Vdc Collector current max. 50 mA continuous V CE satura[...]
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TECHNICAL FEATURES 5 SOFTWARE FEATURES READABLE CODE SYMBOLOGIES • EAN/UPC (including Add-on 2 and Add-on 5) • Code 93 • 2/5 Interleaved • Code 128 • Code 39 (Standard and Full ASCII) • EAN 128 • Codabar • Pharmacode Other symbologies available on request Code Selection up to six codes during one reading phase Decoding Safety can en[...]
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GLOSSARY Ape rt ur e Term used on the required CDRH warning labels to describe the laser exit windo w. Barcode A pattern of variable- width bars and spaces which represents numeric or alphanumeric data i n machine-readable fo rm. The general format of a barc ode symbol consists of a leading margin, st art character, data or message character, check[...]
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EEPROM Electrically Erasable Progra mmable Read-Only Memory. An on-board non-volati le memory chip. Full Duplex Simultaneous, two-way, indep endent transmission in both directions. Half Duplex Transmission in either directi on, but not sim ultaneously. Host A computer that serves other terminals in a network, providing services such as network cont[...]
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Protocol A formal set of conventions governing th e formatting and relative timing of message exchange bet ween two communicating systems. Raster The process of projecting the laser be am at varied angles spaced evenl y from each other. Typically, the mirrore d rotor surfaces are angle d to create multiple scan lines instead of a single beam. Resol[...]
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Symbol A combination of characters inclu ding start/stop and checksum characters, as required, that form a complete scannable barcode. Tilt Rotation around the Z ax is. Used to describe the positi on of the barcode with respect to the laser scan line. See pars. 2.2.1 and 2.4. Trigger Signal A signal, typically prov ided by a photoelect ric sensor o[...]
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INDEX A Accessories; 3 C Cleaning; 21 E Electrical Connections; 7 G General View; ix Glossary; 24 Guide to Installation; x I Inputs; 10 Installation; 4 Interfaces Auxiliary – RS232; 9 Main – RS485 Half Duplex; 8 L Laser Safety; vi LED Indicators; 2 M Maintenance; 21 Model Description; 2 Mounting DS2200; 6 O Outputs; 11 P Package Contents; 4 Per[...]
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DATA LOGIC S.p.A ., Via Candini, 2 40012 - Lippo di Calderara Bologna - Italy 05 dichiara che declares that the déclare que le bescheinigt, daß das Gerät declare que el DS2200-XXXX Laser Scanner e tutti i suoi modelli and all its models et tous ses modèle s und seine modelle y todos sus mo delos sono conformi alle Direttive del Consiglio Europe[...]