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Table of contents for the manual
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Page 1
Dell™OptiPlex™GX200ServiceManual Small Form - Factor Chassis — Removing and Replacing Parts Low - Profile Chassis — Removing and Replacing Parts Midsize Chassis — Removing and Replacing Parts Mini Tower Chassis — Removing and Replacing Parts Notes, Notices, and Cautions Throughout this guide, blocks of text may be accompanie[...]
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Page 2
Back to Contents Page Low - Profile Chassis — RemovingandReplacingParts:Dell™OptiPlex™GX200 Systems Service Manual Overview This section provides procedures for removing and replacing the components, assemblies, and subassemblies in the Dell OptiPlex low - profile chassis GX200 system. Unless otherwise noted, each procedu[...]
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Page 3
Internal Views Figure 1 shows a top view of the low - profile chassis to help you orient yourself when you work inside the computer. Figure 1. Low - Profile Chassis Orientation View Figure 2 shows the low - profile chassis with the cover removed. Figure 2. Inside the Low - Profile Chassis Computer Cover Figure 3. Computer Cover Removal possible dam[...]
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Page 4
To remove the low - profile chassis computer cover, perform the following steps: 1. Press in on the two securing buttons until the cover is free to swing up (see Figure 3). 2. Raisethebackofthecover,andpivotittowardthefrontofthecomputer. 3. Lift the cover off the hooks at the front of the chassis. 4. Dis[...]
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Page 5
5. While in System Setup, perform the following steps to configure the system if it has an LS - 120 SuperDisk drive: a. Set Diskette Drive A and Diskette Drive B to Not Installed . b. Set Secondary Drive 0 or Secondary Drive 1 , as appropriate, to Auto . c. Go to the second page and set Diskette to Off . 6. While in System Setup, reset the chassis [...]
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Page 6
Control Panel Figure 7. Control Panel Removal To remove the control panel in the low - profile chassis, perform the following steps: 1. Disconnect the control panel cable from the PANEL connector on the system board (see " System Board Labels " for the location of the PANEL connector). 2. From inside the chassis, remove the mounting screw[...]
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Page 7
Drives Figure 9. Drive Locations 3.5 - Inch Diskette Drive To remove the 3.5 - inch diskette drive assembly from the drive shelf, perform the following steps: 1. Disconnect the DC power cable and the interface cable from the back of the drive. 2. Press both release latches on the left side of the 3.5 - inch diskette drive . 3. Pivot the 3.5 - i[...]
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Page 8
2. Loosen the captive screw securing the hard - disk drive/bracket to the bottom of the chassis. 3. Grasp the drive/bracket, and pivot it upward from the chassis until the two hinge tabs (located on the side opposite the screw) clear the floor divider (see Figure 10). Then lift the bracket upward and out of the chassis. 4. To remove the hard - disk[...]
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Page 9
NOTICE: You must attach the blue connector on the EIDE interface cable to the IDE1 connector on the system board to avoid possible damage to your system. 10. If it is not already connected, connect the blue connector on the EIDE interface cable to the IDE1 connector on the system board. To locate the IDE1 connector on the system board, see " S[...]
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Page 10
Note the routing of the DC power cables underneath the tabs in the chassis as you remove them from the system board and drives. It is important to route these cables properly when you replace them to prevent them from being pinched or crimped. 3. Removethescrewbelowthefanguardonthebackofthechassis. 4. Slide[...]
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Page 11
Figure 16. PCI/ISA Riser Board (Optional) To remove the riser board, perform the following steps. 1. Remove the expansion - card cage . 2. Remove the expansion cards installed in the slots. 3. Remove the screws securing the riser board to the expansion - card cage. 4. Lift the riser board off the expansion - card cage. System Board Components F[...]
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Page 12
System Board Jumpers Figure 18 shows the location of the jumpers on the system board. Table 1 lists the system board jumpers and their settings. Figure 18. System Board Jumper s Jumpers are small blocks on a circuit board with two or more pins emerging from them. Plastic plugs containing a wire fit down over the pins. The wire connects the pins and[...]
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Page 13
Table 1. System - Board Jumper Settings System Board Labels Table 2 lists the labels for connectors and sockets on your system board, and it gives a brief description of their functions. Table 2. System Board Connectors and Sockets Expansion Cards Each GX200 low - profile chassis can accommodate 32 - bit PCI expansion cards and 16 - bit and 8 - bit[...]
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Page 14
Expansion - Card Removal To remove an expansion card, perform the following steps: 1. Remove the computer cover . 2. If necessary, disconnect any cables connected to the card. 3. Remove the screw on the mounting bracket of the card you want to remove. 4. Grasp the card by its outside corners, and ease it out of its connector. 5. If you are removing[...]
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Page 15
3. Insert the expansion card into the expansion - card connector. If the expansion card is full - length, insert the front end of the card into the corresponding card guide on the inside front of the chassis as you insert the card into its connector. Insert the card's edge connector firmly into the expansion - card slot. 4. When the card is fi[...]
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Page 16
Microprocessor/Cooling Fan/Heat Sink Assembly Figure 24. Microprocessor/Cooling Fan/Heat Sink Assembly To replace a microprocessor, perform the following steps: 1. Remove the computer cover . 2. Disconnect the cooling fan power cable from its system board connector. 3. Remove the metal retaining clip that secures the heat sink assembly to the m[...]
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Page 17
6. Unpack the new microprocessor package. If any of the pins on the new microprocessor appear to be bent, return the microprocessor package. NOTICE: You must position the microprocessor package correctly in the ZIF socket to avoid permanent damage to the microprocessor and the computer when you turn on the system. 7. Install the microprocessor pack[...]
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Page 18
To remove the system battery, perform the following steps: 1. If possible, enter System Setup and print the System Setup screens. 2. Remove the system battery by carefully prying it out of its socket with your fingers or with a blunt, nonconducting object such as a plastic screwdriver. When you replace the system battery, orient the new battery wit[...]
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Page 19
4. Push evenly on both sides of the system board as you slide and lock it into position (do not twist the system board). 5. Reconnect all cables to the system board. 6. Replace the 5.25 - inch drive . 7. Replace the expansion - card cage . 8. Replace the computer cover . 9. Reset the chassis intrusion detector . While in System Setup, confirm that [...]
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Page 20
Back to Contents Page Midsize Chassis — Removing and Replacing Parts: Dell™OptiPlex™GX200System Service Manual Overview This section provides procedures for removing and replacing the components, assemblies, and subassemblies in the Dell OptiPlex 200 midsize chassis system. Unless otherwise noted, each procedure assumes that the f[...]
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Page 21
Computer Cover Figure 1. Computer Cover Removal To remove the computer cover, perform the following steps: 1. Turn off your computer and peripherals, and observe the caution for your personal safety and protection of the equipment described in " Precautionary Measures ." 2. If you have installed a padlock through the padlock ring on the b[...]
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Page 22
2. R estart the system. 3. Enter System Setup. To do this, press <F2> when F2=Setup appears in the upper - right corner of the screen. If the operating system begins to load into memory, allow the system to complete the load operation, shut down the system, and try again. 4. Restore the system configuration settings. 5. While in System Setup,[...]
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Page 23
To remove a 5.25 - inch front - panel insert, perform the following steps: 1. Hold the bezel with the front facing you. 2. From the front of the top cover, use your thumbs to press inward on the insert until it snaps free of the cover. To replace a 5.25 - inch front - panel insert, position the two ring - tabs over the posts on the inside of the ba[...]
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Page 24
To remove the control panel, perform the following steps: 1. Remove the hard - disk drive cage . 2. Disconnect the control panel cable from the PANEL connector on the system board (see Figure 14 or the internal service label for the location of the PANEL connector). 3. Remove the mounting screw holding the control panel to the chassis. 4. Slide the[...]
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Page 25
2. Disconnect the DC power and data cables from the back of the drive. 3. Squeeze the retaining tabs that extend from each side of the drive bracket and slide the bracket out of the bay (see Figure 8 ). 4. Turn the drive assembly upside down and unscrew the four screws that secure the drive to the bracket (see Figure 9 ). To install a 5.25[...]
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Page 26
4. Slide the drive into the chosen bay of the bracket, orienting it so that the connectors on the back of the drive face the back of the chassis — and the power input connector is closest to the floor of the chassis — when the bracket is reinstalled (see Figure 11 ). Figure 11. Hard - Disk Drive Insertion 5. Align the four screw holes of the dr[...]
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Page 27
NOTICE: You must match the colored strip on the EIDE cable with pin 1 on the IDE1 connector to avoid possible damage to your system. Pin 1 is indicated by a silk - screened "1" printed on the system board. 3. If it is not already connected, connect the other end of the EIDE cable to the appropriate EIDE interface connector on the system b[...]
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Page 28
To remove the system power supply, perform the following steps: 1. Rotate the system power supply . 2. Disconnect the power cables from all drives. 3. Remove the power supply cables from the system board. 4. Lift the front of the power supply until it stops. Then rotate the power supply away from the chassis. 5. Lift the power supply out of the cha[...]
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Page 29
System Board Jumpers Figure 15 shows the location of the jumpers on the system board. Table 1 lists the system board jumpers and their settings. Figure 15. System Board Jumper s Jumpers are small blocks on a circuit board with two or more pins emerging from them. Plastic plugs containing a wire fit down over the pins. The wire connects the pins and[...]
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Page 30
Expansion Cards The system accommodates up to six expansion cards, including up to five 32 - bit PCI expansion cards and one 32 - bit AGP card. (See Figure 16 for examples of these cards.) Figure 16. Expansion Cards Expansion - Card Removal To remove an expansion card, perform the following steps: 1. Remove the computer cover . 2. Remove the expans[...]
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Page 31
5. Grasp the card by its outside corners, and ease it out of its connector. 6. If you are removing the card permanently, install a metal filler bracket over the empty card - slot opening. 7. Replace the expansion - card cage. 8. Replace the computer cover and reset the chassis intrusion detector . Figure 17. Expansion Card Removal Expansion - Card [...]
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Page 32
5. When the card is firmly seated in the connector, secure the card's mounting bracket to the chassis with the screw you removed in step 3 . 6. Replace the expansion - card cage . 7. Connect any cables that should be attached to the card. 8. See the documentation for the card for information about the card's cable connections. 9. If you a[...]
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Page 33
To reinstall a RIMM , perform the following steps : 1. Locate the plastic securing clips at each end of the socket (see Figure 22 ). 2. Press the clips outward until they snap open. 3. Press the RIMM straight into the slot running down the center of the socket until the securing tabs snap into place around the ends of the RIMM. 4. Replace the compu[...]
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Page 34
4. Remove the metal retaining clip that secures the heat sink assembly to the microprocessor package by gently pushing down on the folded part of the retaining clip with a small screwdriver . The retaining clip hooks over the sides of the zero insertion force (ZIF) socket. Figure 24. Heat Sink Assembly Removal 5. Remove the heat sink assembly from [...]
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Page 35
securing the microprocessor package. Figure 26. Microprocessor Package Installation 9. Unpack the heat sink included in the replacement kit. NOTICE: Do not reuse the old heat sink assembly when you replace the microprocessor package. Using the old heat sink assembly can cause the microprocessor to overheat because there is not enough thermal compou[...]
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Page 36
1. If possible, enter System Setup and print the System Setup screens. 2. Remove the computer cover. 3. Remove the system battery by carefully prying it out of its socket with your fingers or with a blunt, nonconducting object such as a plastic screwdriver. When you replace the system battery, orient the new battery with the "+" facing up[...]
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Page 37
7. Reinstall all components on the system board by performing steps 2 through 8 of the removal process in reverse. 8. Replace the computer cover . 9. Reset the chassis intrusion detector . W hile in System Setup, confirm that the system data area correctly identifies the type of microprocessor installed. Back to Contents Page[...]
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Page 38
Back to Contents Page Mini Tower Chassis — RemovingandReplacingParts:Dell™OptiPlex™GX200 Systems Service Manual Overview This section provides procedures for removing and replacing the components, assemblies, and subassemblies in the Dell OptiPlex mini tower chassis GX200 system. Unless otherwise noted, each procedure ass[...]
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Page 39
Internal Views Figure 1 shows a side view of the mini tower chassis computer to help orient you when you work inside the computer. Figure 1. Mini Tower Chassis Orientation View Figure 2 shows the mini tower chassis with the cover removed. Figure 2. Inside the Mini Tower Chassis Computer Cover Figure 3. Computer Cover Removal possible damage to the [...]
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Page 40
To remove the mini tower computer cover, perform the following steps: 1. Face the back of the computer and slide the upper half of the padlock ring to the left to unlock the cover release mechanism (see Figure 3). 2. Face the left side cover and press the release button, located at the bottom - left corner of the front bezel (see Figure 3). 3. Lift[...]
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Page 41
5. While in System Setup, perform the following steps to configure the system if it has an LS - 120 SuperDisk drive: a. Set Diskette Drive A and Diskette Drive B to Not Installed . b. Set Secondary Drive 0 or Secondary Drive 1 , as appropriate, to Auto . c. Go to the second page and set Diskette to Off . 6. While in System Setup, reset the chassis [...]
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Page 42
To remove the eject, power, and reset buttons, perform the following steps: 1. Lay the front bezel on a flat work surface, with the back of the bezel facing up. 2. To remove the 3.5 - inch diskette eject button, pull gently on the plastic part of the button until it comes free. 3. To remove the power button or the reset button, use a small screwdri[...]
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Page 43
To remove the control panel, perform the following steps: 1. Disconnect the control panel cable from the c ontrol panel connector on the system board (see " System Board Labels " for the location of the PANEL connector). Note the routing of the control panel cable as you remove it from the chassis. 2. Disconnect the the chassis intrusion [...]
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Page 44
1. Remove the control panel from the front panel. 2. Disconnectthechassisintrusionswitchcablefromthecontrolpanel (see Figure 9). Note the routing of the chassis intrusion cable as you remove the cable from the chassis. Chassis hooks may hold the cable in place inside the chassis. 3. Slide the chassis intrusion switch o[...]
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Page 45
When you replace the 3.5 - inch diskette drive, be sure that the two hooks on the right side of the bracket engage the mounting holes in the side of the 3.5 - inch diskette drive. 5.25 - Inch Drive Figure 12. 5.25 - Inch Drive Removal To remove a 5.25 - inch drive from a drive bay, perform the following steps. 1. Remove the front bezel . 2. Disconn[...]
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Page 46
Figure 14. New Drive Insertion NOTICE: You must match the colored strip on the cable with pin 1 on the drive's interface connector to avoid possible damage to your system. 8. ConnectaDCpowercabletothepowerinputconnectoronthebackofthedrive(seeFigure15). Figure 15. 5.25 - Inch Drive Cables At[...]
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Page 47
To remove a hard - disk drive from the mini tower's internal hard - disk drive bracket, perform the following steps. 1. If you are replacing a hard - disk drive that contains data you want to keep, make a backup copy of your files before you continue this procedure. 2. Remove the computer cover . 3. Remove the front bezel . 4. Open the drive b[...]
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Page 48
NOTICE: To avoid possibly damaging the drive by ESD, ground yourself by touching an unpainted metal surface on the back of the computer. NOTICE: When you unpack the drive, do not set it on a hard surface, which may damage the drive. Instead, set the drive on a surface, such as a foam pad, that will sufficiently cushion it. 1. Prepare the drive for [...]
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Page 49
NOTICE: You must match the blue connector on the interface cable to the IDE1 connector on the system board to avoid possible damage to your system. 9. If it is not already connected, connect the blue connector of the EIDE cable to the IDE1 connector on the system board. To locate the IDE1 connector, see " System Board Components ." 10. Re[...]
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Page 50
6. Lowerthepowersupplydownandawayfromthecomputer. Expansion - Card Cage To remove the expansion - card cage, perform the following steps: 1. Examine any cables connected to expansion cards through the back - panel openings and disconnect any cables that will not reach to where the cage must be placed upon removal fr[...]
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Page 51
Figure 23. Mini Tower Chassis PCI/ISA Riser Board To remove a riser board, perform the following steps. NOTICE: To avoid possibly damaging expansion cards or the system board by ESD, ground yourself by touching an unpainted metal surface on the back of the computer. 1. Remove the expansion - card cage . 2. Remove the expansion cards installed in th[...]
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Page 52
System Board Jumpers Figure 25 shows the location of the jumpers on the system board. Table 1 lists the system board jumpers and their settings. Figure 25. System Board Jumper s 1 Line - in connector 2 Line - out connector 3 Microphone connector 4 NIC connector 5 Video connector 6 Serial port 2 connector 7 USB connectors (2) 8 Keyboard (lower) and [...]
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Page 53
Jumpers are small blocks on a circuit board with two or more pins emerging from them. Plastic plugs containing a wire fit down over the pins. The wire connects the pins and creates a circuit. NOTICE: Make sure your system is turned off before you change a jumper setting. Otherwise, damage to your system or unpredictable results may occur. To change[...]
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Page 54
Expansion Cards Each GX200 chassis can accommodate 32 - bit PCI expansion cards and 16 - bit and 8 - bit ISA expansion cards, depending on the installed riser board.SeeFigure26forexamplesoftheexpansioncards. Figure 26. Expansion Cards Expansion Card Removal To remove an expansion card, perform the following steps: 1. R[...]
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Page 55
To install an expansion card, perform the following steps: 1. Prepare the expansion card for installation, and remove the computer cover . See the documentation that came with the expansion card for information on configuring the card, making internal connections, or otherwise customizing it for your system. 2. Remove the screw and remove the m[...]
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Page 56
Figure 29. RIMM Removal To reinstall a RIMM, perform the following steps: 1. Locate the plastic securing clips at each end of the socket (see Figure 30 ). 2. Press the clips outward until they snap open. 3. Press the RIMM straight into the slot running down the center of the socket until the securing tabs snap into place around the ends of the RIMM[...]
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Page 57
4. Remove the metal retaining clip that secures the heat sink assembly to the microprocessor package by gently pushing down on the folded part of the retaining clip with a small screwdriver . The retaining clip hooks over the sides of the zero insertion force (ZIF) socket. Figure 32. Heat Sink Assembly Removal 5. Remove the heat sink assembly from [...]
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Page 58
7. Unpack the new microprocessor package. If any of the pins on the new microprocessor appear to be bent, return the microprocessor package. NOTICE: You must position the microprocessor package correctly in the ZIF socket to avoid permanent damage to the microprocessor and the computer when you turn on the system. 8. Install the microprocessor pack[...]
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Page 59
To remove the system battery, perform the following steps: 1. If possible, enter System Setup and print the System Setup screens. 2. Rotate the power supply up until it locks (see Figure 20 ). 3. Remove the system battery by carefully prying it out of its socket with your fingers or with a blunt, nonconducting object, such as a plastic screwdriver.[...]
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Page 60
1. Remove the RIMMs and the microprocessor/ a irflow shroud/heat sink assembly , and install them on the replacement board. 2. Set the jumpers on the new system board so that they are identical to those on the old board, unless you are installing a microprocessor upgrade. 3. Push down near each slot to engage the grounding clip onto its correspondi[...]
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Page 61
Back to Contents Page Small Form - Factor Chassis — RemovingandReplacingParts:Dell™OptiPlex™GX200 Systems Service Manual Overview This section provides procedures for removing and replacing the components, assemblies, and subassemblies in the Dell OptiPlex small form - factor chassis GX200 system. Unless otherwise not[...]
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Page 62
Internal Views Figure 1 shows a top view of the chassis to help you orient yourself when you work inside the computer. Figure 1. Orientation View Figure 2 shows the chassis with the cover removed. Figure 2. Inside the Chassis Computer Cover Figure 3. Computer Cover Removal possible damage to the system board. 4. Wear a wrist grounding strap, and cl[...]
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Page 63
To remove the computer cover, perform the following steps: 1. Press in to retract the padlock ring into the cover to open (see Figure 3). 2. Pressinonthetwosecuringbuttonsuntilthecoverisfreetoswingup(seeFigure3). 3. Raisethebackofthecover,andpivotittowardthefront[...]
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Page 64
5. While in System Setup, perform the following steps to configure the system if it has an LS - 120 SuperDisk drive: a. Set Diskette Drive A and Diskette Drive B to Not Installed . b. Set Secondary Drive 0 or Secondary Drive 1 , as appropriate, to Auto . c. Go to the second page and set Diskette to Off . 6. While in System Setup, reset the chassis [...]
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Page 65
3. Disconnect the control panel cable from the control panel connector on the system board (see " System Board Labels " for the location of the PANEL connector). Note the routing of the control panel cable as you remove it from the chassis. 4. Remove the mounting screw that secures the control panel to the chassis. 5. Disconnect the chass[...]
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Page 66
Preliminary Steps You must remove the drive shelf before removing the 3.5 - inch diskette drive, the CD - ROM drive, the hard - disk drive, the control panel, the chassis intrusion switch, or the power supply. Figure 9. Drive Shelf Removal To remove the drive shelf from the chassis, perform the following steps: 1. Disconnect the power and interface[...]
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Page 67
1. If you are replacing a hard - disk drive that contains data you want to keep, make a backup copy of your files before you continue this procedure. 2. Remove the computer cover if not already removed. 3. Remove the drive shelf . 4. Squeeze the tabs on each side of the hard - disk drive/bracket, and pull the hard - disk drive/bracket forward about[...]
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Page 68
3. If not already done, remove the drive bracket from the chassis . 4. Attach the new hard - disk drive to the bracket with the four screws you removed in step 8 of the previous procedure. 5. Reinstall the hard - disk drive/bracket in the chassis (see Figure 12 ). 6. Place the bracket so that the release tabs extend about one inch past the front of[...]
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Page 69
1. Press down on the release latch on the top left side of the 3.5 - inch diskette drive. The 3.5 - inch diskette drive will pop up slightly when the latch disengages. 2. Pivot the 3.5 - inch diskette drive up and out of the drive shelf. To replace the 3.5 - inch diskette drive, perform the following steps: 1. Rotate the replacement drive into posi[...]
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Page 70
Check all cable connections. Fold cables out of the way to provide airflow for the fan and cooling vents. 3. Replace the computer cover ; reconnect your computer and peripherals to their electrical outlets, and turn them on. 4. Enter System Setup to update your system configuration information. Set the Drive 1 option under Drives: Primary to Auto .[...]
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Page 71
To remove the expansion - card cage from the chassis, perform the following steps: 1. Remove the computer cover . 2. Examine the cables connected to expansion cards through the back - panel openings, and disconnect any cables that will not reach to where the cage must be placed when it is removed from the chassis. 3. Locate the securing lever and r[...]
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Page 72
System Board Jumpers Figure 21 shows the location of the jumpers on the system board. Table 1 lists the system board jumpers and their settings. Figure 21. System Board Jumper s 1 Line - in connector 2 Line - out connector 3 Microphone connector 4 NIC connector 5 Video connector 6 Serial port 2 connector 7 USB connectors (2) 8 Keyboard (lower) and [...]
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Page 73
Jumpers are small blocks on a circuit board with two or more pins emerging from them. Plastic plugs containing a wire fit down over the pins. The wire connects the pins and creates a circuit. NOTICE: Make sure your system is turned off before you change a jumper setting. Otherwise, damage to your system or unpredictable results may occur. To change[...]
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Page 74
Expansion Cards The small form - factor GX 200 chassis can accommodate up to two half - length 32 - bit PCI expansion cards. Figure 22 shows an example of a 32 - bit PCI expansion card. Figure 22. 32 - Bit PCI Expansion Card Example Expansion Card Removal To remove an expansion card, perform the following steps: 1. Remove the computer cover . 2. If[...]
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Page 75
To install an expansion card, perform the following steps: 1. Prepare the expansion card for installation, and remove the computer cover . See the documentation that came with the expansion card for information on configuring the card, making internal connections, or otherwise customizing it for your system. 2. Remove the screw and remove the metal[...]
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Page 76
To reinstall a RIMM, perform the following steps: 1. Locate the plastic securing clips at each end of the socket (see Figure 2 6 ). 2. Press the clips outward until they snap open. 3. Press the RIMM straight into the slot running down the center of the socket until the securing tabs snap into place around the ends of the RIMM. 4. Replace the comput[...]
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Page 77
1. Remove the computer cover . 2. Disconnect the cooling fan power cable from its system board connector. 3. Remove the metal retaining clip that secures the cooling fan/heat sink assembly to the microprocessor package by gently pushing down on the folded part of the retaining clip with a small screwdriver . The retaining clip hooks over the sides [...]
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Page 78
NOTICE: Do not reuse the old heat sink assembly when you replace the microprocessor package. Using the old heat sink assembly can cause the microprocessor to overheat because there is not enough thermal compound between the old heat sink assembly and the microprocessor package. 9. Replace the heat sink assembly. a. Peel the release liner from the a[...]
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Page 79
To remove the system board, perform the following steps: 1. Disconnect all cables from their connectors at the back of the computer. 2. Remove the drive shelf assembly . 3. Remove the expansion - card cage . 4. Remove the hard - disk drive/bracket . 5. Disconnect all cables from the system board. 6. Remove the screw that secures the system board to[...]