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Delta DP400 manual

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Table of contents for the manual

  • Page 1

    INSTRUCTION MANUAL 16½" Floor Model Drill Pr ess (Model DP400) P ART NO. A10352 - 03-28-05 Copyright © 2005 Delta Machinery ESP AÑOL: PÁGINA 23 T o learn more about DEL T A MACHINER Y visit our website at: www .deltamachinery .com. For Parts, Service, W arranty or other Assistance, please call 1-800-223-7278 ( In Canada call 1-800-463-3582[...]

  • Page 2

    2 T ABLE OF CONTENTS Read and understand all warnings and operating instructions before using any tool or equipment. When using tools or equipment, basic safety precautions should always be followed to r educe the risk of personal injury . Improper operation, maintenance or modification of tools or equipment could r esult in serious injury and prop[...]

  • Page 3

    3 Indicates an imminently hazardous situation which, if not avoided, will r esult in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, could r esult in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, may r esult in minor or moderate injury . Used without the saf[...]

  • Page 4

    4 GENERAL SAFETY RULES READ AND UNDERST AND ALL WARNINGS AND OPERA TING INSTRUCTIONS BEFORE USING THIS EQUIPMENT . Failure to follow all instructions listed below , may result in electric shock, fire, and/or serious personal injury or pr operty damage. IMPORT ANT SAFETY INSTRUCTIONS 1. FOR YOUR OWN SAFETY , READ THE INSTRUCTION MANUAL BEFORE OPERA [...]

  • Page 5

    5 ADDITIONAL SPECIFIC SAFETY RULES F AILURE TO FOLLOW THESE RULES MA Y RESUL T IN SERIOUS INJUR Y . 1. DO NOT OPERA TE THIS MACHINE until it is completely assembled and installed according t o the instructions. A machine incorrectly assembled can cause serious injury . 2. OBT AIN ADVICE from your supervisor , instructor , or another qualified perso[...]

  • Page 6

    6 A separate electrical circuit should be used for your machines. This cir cuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cor d is used, use only 3-wire extension cords which have 3- prong gr ounding type plugs and matching receptacle which will accept the machine’ s plug. Before connect[...]

  • Page 7

    7 EXTENSION CORDS Use proper extension cor ds. Make sure your extension cord is in good condition and is a 3-wir e extension cord which has a 3-pr ong grounding type plug and matching receptacle which will accept the machine’ s plug. When using an extension cord, be sur e to use one heavy enough to carry the current of the machine. An undersized [...]

  • Page 8

    8 FOREWORD Delta ShopMaster DP400 is a 16½" drill press with a 120/240 V , 3/4 H.P . induction motor , a flexible work lamp and a tilting table with c-clamp edges and diagonal slots. The Delta ShopMaster Model DP400 has a 5/8” capacity chuck and a 3 3/8” stroke. Ther e are 12 speed options, ranging from 250 rpm to 3000 rpm for optimum dri[...]

  • Page 9

    9 CAR TON CONTENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 19 Fig. 2 1. Drill Press Head 2. T able 3. T able Bracket and Column 4. Light 5. Base 6. Chuck 7. Handle (3) 8. Spindle Adapter 9. Spindle Adapter Remover 10. 5mm Hex Wrench 11. 3mm Hex Wrench 12. T able Raising and Lowering Handle 13. T able Raising and Lowering Lock Lever 14[...]

  • Page 10

    10 ASSEMBL Y FOR YOUR OWN SAFETY , DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL THE MACHINE IS COMPLETEL Y ASSEMBLED AND YOU READ AND UNDERST AND THE ENTIRE INSTRUCTION MANUAL. Fig. 4 Fig. 5 3" MINIMUM 3" MINIMUM 3" MINIMUM 3" MINIMUM 28" MINIMUM 21" MINIMUM C 1. If your drill press is to be used in a permanent[...]

  • Page 11

    THE PL YWOOD BASE MUST BE SECURED TO THE FLOOR OR SUPPORTING SURF ACE IF THERE IS ANY TENDENCY OF THE DRILL PRESS TO VIBRA TE, SLIDE OR WALK DURING NORMAL OPERA TION. 11 6. Assemble the column (A) Fig. 6, to the base (B) using the four M10x40mm hex head screws (C), thr ee of which are shown. Fig. 6 7. Assemble table raising and lowering handle (D) [...]

  • Page 12

    12 Fig. 9 9. Insert table (H) Fig. 9, into hole in table bracket as shown. Fig. 10 10. Thread table locking lever (J) Fig. 10, into hole in front of table bracket as shown. Fig. 11 Fig. 12 11. Place the drill press head (K) Fig. 11, onto the column as far as it will go. Align head (K) Fig. 12, with table (L) Fig. 12, and base (M) Fig. 12, and tight[...]

  • Page 13

    13 Fig. 14 14. IMPORT ANT : Make certain the spindle taper (O) Fig. 14, and tapered hole in chuck (P) ar e clean and free of any grease, lacquer or rust pr eventive coatings. NOTE: Household oven cleaner can effectively r emove any sub- stance from the chuck; however , carefully follow the manufacturer's safety rules concerning its use. 15. IM[...]

  • Page 14

    14 18. Align the two holes in the lamp bracket (A) Fig. 17, with the two holes (B) on the side of the drill press head. Fig. 17 20. Align the two holes in the lamp cord bracket (F) Fig. 18 with the two holes in the lamp bracket (A) and drill press head. Fig. 18 21. Place a 1/4" washer onto a M6x1x12mm cap head screw . Insert the screw (G) Fig.[...]

  • Page 15

    ST AR TING AND STOPPING DRILL PRESS The switch (A) Fig. 20, is located on the front of the drill press head. T o turn the drill press “ON” move the switch up to the “ON” position. T o tur n the drill press “OFF” move the switch down to the “OFF” position. MAKE SURE THA T THE SWITCH IS IN THE “OFF” POSITION BEFORE PLUGGING IN THE[...]

  • Page 16

    16 Fig. 24 C E 3. The table can be tilted right or left by pulling out and removing table alignment pin (C) Fig. 24. NOTE: If pin (C) is difficult to r emove, tur n nut (E) clockwise to pull pin out of casting. 4. Fig. 25, illustrates the table alignment pin (C) removed. Loosen table locking bolt (D), tilt table to the desired angle and tighten bol[...]

  • Page 17

    17 SPINDLE SPEEDS T welve spindle speeds are available on the drill press. Fig. 27, illustrates which steps of the pulleys the belts must be placed to obtain the twelve speeds available. Fig. 27 SPINDLE CENTER MOTOR 540 360 250 1090 590 410 1820 1280 650 3000 2180 1450 CHANGING SPEEDS AND ADJUSTING BEL T TENSION NOTE: A BEL T POSITIONING SPEED CHAR[...]

  • Page 18

    18 DRILLING HOLES TO DEPTH Where a number of holes ar e to be drilled to exactly the same depth, a depth stop is provided and is used as follows: DISCONNECT MACHINE FROM POWER SOURCE. 1. Install bit in chuck. 2. Loosen lock screw (A) Fig. 29, and r otate pinion assembly (B) until the pointer (C) lines up with the mark on the scale (D) you wish the [...]

  • Page 19

    19 Fig. 32 Y our drill press is to be used with drill bits with a shank of 5/8" or less in diameter . The following will give the inexperi enced operator a start on common drill press operations. Use scrap material for practice to get a feel of the machine before attempting r egular work. The use of accessories and attachments not recommended [...]

  • Page 20

    20 BORING IN WOOD T wist drills, although intended for metal drilling, may also be used for boring holes in wood. However , machine spur bits are generally pr eferred for working in wood; they cut a flat bottom hole and are designed for r emoval of wood chips. Do not use hand bits which have a screw tip; at drill pr ess speeds they tur n into the w[...]

  • Page 21

    21 TROUBLESHOOTING For assistance with your machine, visit our website at www .deltamachinery .com for a list of service centers or call the DEL T A Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582).[...]

  • Page 22

    22 MAINTENANCE P AR TS, SERVICE OR WARRANTY ASSIST ANCE All Delta Machines and accessories are manufactur ed to high quality standards and are serviced by a network of Porter -Cable • Delta Factory Service Centers and Delta Authorized Service Stations. T o obtain additional information regar ding your Delta quality product or to obtain parts, ser[...]

  • Page 23

    The following are trademarks of POR TER-CABLE • DEL T A (Las siguientes son marcas registradas de PORTER-CABLE • DEL T A S.A.) (Les marques suivantes sont des marques de fabriquant de la POR TER-CABLE • DEL T A): Auto-Set ® , BAMMER ® , B.O.S.S. ® , Builder’ s Saw ® , Contractor’ s Saw ® , Contractor’ s Saw II™, Delta ® , DEL T [...]