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Delta OIL-FREE AIR COMPRESSOR CP503 manual

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Table of contents for the manual

  • Page 1

    INSTRUCTION MANUAL P ART NO. A08200 Rev . 0 Copyright © 2004 Delta Machinery T o learn more about DEL T A MACHINER Y visit our website at: www .deltamachinery .com. For Parts, Service, W arranty or other Assistance, please call 1-866-422-4286. Oil-Fr ee Air Compr essor (Model CP503) ESP AÑOL: PÁGINA 21 FRANÇAIS: P AGE 41[...]

  • Page 2

    2- ENG A08200 SAFETY GUIDELINES - DEFINITIONS Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, may result in minor [...]

  • Page 3

    3- ENG A08200 IMPOR T ANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all war nings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fire How T o Prevent It What Could Happen It is nor[...]

  • Page 4

    4- ENG A08200 WARNING: Risk of Bursting Air T ank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury . How T o Prevent It What Could Happen WARNING: Risk from Flying Objects The compressed air stream can cause soft tissue damage to exposed skin an[...]

  • Page 5

    5- ENG A08200 WARNING: Risk to Breathing WARNING: Risk of Electrical Shock HAZARD HAZARD Y our air compressor is powered by electricity . Like any other electrically powered device, If it is not used properly it may cause electric shock. Repairs attempted by unqualified personnel can result in serious injury or death by electrocution. Electrical Gr[...]

  • Page 6

    6- ENG A08200 WARNING: Risk of Bur ns T ouching exposed metal such as the compressor head or outlet tubes, can result in serious burns. Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance[...]

  • Page 7

    7- ENG A08200 Revie w and unders tand all instructio ns and warnings in this manu al. Becom e famil iar with the oper ation and contr ols of the air comp ress or . Keep operat ing area clear of all persons, pets, and obstacl es. Keep childr en away fr om the air compr essor at all times . Do not operate the produ ct when fatig ued or under the infl[...]

  • Page 8

    8- ENG A08200 Model No. CP503 Running Horsepower 1.5 Bore 1-7/8" Stroke 1-1/4" V olta ge/Hert z/ Phase 120/60/1 Minimum Branch Circuit Requirement 15 amps *Fuse T ype Time Delay Air T ank Capacity 12 gallons Approximate Cut-in Pressur e 100 Approximate Cut-out Pressur e 135 SCFM @ 40 PSIG 4.9 SCFM @ 90 PSIG 3.5 GLOSSAR Y DUTY CYCLE Access[...]

  • Page 9

    INST ALLA TION Location of the Air Compressor Locate the air compr essor in a clean, dry and well ventilated area. The air compressor should be located at least 12" away from the wall or other obstructions that will interfer e with the flow of air . The air compressor pump and shroud are designed to allow for proper cooling. The ventilation op[...]

  • Page 10

    10- ENG A08200 GROUNDING INSTRUCTIONS RISK OF ELECTRICAL SHOCK. In the event of a short circuit, grounding reduces the risk of shock by pr oviding an escape wire for the electric current. This air compressor must be properly grounded. The portable air compr essor is equipped with a cord having a grounding wire with an appr opriate grounding plug (s[...]

  • Page 11

    11- ENG A08200 V oltage and Circuit Protection Refer to the Parts Manual for the voltage and minimum branch circuit requir ements. Certain air compressors can be operated on a 15 amp circuit if the following conditions are met. 1. V oltage supply through branch circuit is 15 amps. 2. Circuit is not used to supply any other electrical needs (lights,[...]

  • Page 12

    12- ENG A08200 OPERA TION Know Y our Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR UNIT . Compare the illustrations with your unit to familiarize yourself with the location of various contr ols and adjustments. Save this manual for future refer ence. Description of Operation Become familiar with these contr ols b[...]

  • Page 13

    13- ENG A08200 Before Starting Br eak-in Procedur e Serious damage (for units with a tank) may result if the following break-in instructions are not closely followed. This procedur e is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced. 1. Make sure the On/Auto/Off lever [...]

  • Page 14

    14- ENG A08200 MAINTENANCE Customer Responsibilities Daily or after each use Before each use Check Safety V alve ● D r ai n T a nk ● T o Check Safety V alve If the safety valve does not work properly , over - pressurization may occur , causing air tank rupture or an explosion. Before starting compressor , pull the ring on the safety valve to ma[...]

  • Page 15

    15- ENG A08200 T o Replace or Clean Check V alve 1. Release all air pr essure from air tank. See "T o Drain T ank" in the Maintenance section. 2. Unplug outfit. 3. Loosen the nut on the outlet tube and move the outlet tube to the side. 4. Unscrew the check valve (tur n counterclockwise) using a socket wrench. 5. Make sure the valve disc m[...]

  • Page 16

    16- ENG A08200 T o Replace Regulator 1. Release all air pr essure from air tank. See "T o Drain T ank" in the Maintenance section. 2. Unplug outfit. 3. Using an adjustable wr ench remove the gauges and hose from the regulator . 4. Remove the regulator . 5. Apply pipe sealant tape to the nipple on the standpipe. 6. Assemble the regulator a[...]

  • Page 17

    17- ENG A08200 Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur . Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressur e. PROBLEM CAUSE CORRECTION Pressur e switch does not shut off motor when compress[...]

  • Page 18

    18- ENG A08200 Regulator will not shut off air outlet. Damaged regulator . Replace. PROBLEM CAUSE CORRECTION It is normal for "some" pressur e dr op to occur . If there is an excessive amount of pressur e drop when the accessory is used, adjust the regulator following the instructions in the "Description of Operation" paragraph [...]

  • Page 19

    19- ENG A08200 PROBLEM CAUSE CORRECTION Motor will not run. Check fuse box for blown fuse and replace as necessary . Reset circuit breaker . Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch cir cuit. Check for proper fuse. Y ou should use a time delay fuse. Check for low voltage problem. Check t[...]

  • Page 20

    20- ENG A08200 A08200 LIMITED W ARRANTY DEL T A MACHINERY warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Products covered under this warranty include air compressors, air tools, service parts, pressur e washers, and generators, which have the following warranty per[...]