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Demco AC20037 manual

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Table of contents for the manual

  • Page 1

    Page 1 04/06 Rev.5 AC20037 U .S. P atent No. 6,286,870[...]

  • Page 2

    Page 2 Thank you for purchasing Demco’s SIDEQUEST. We feel you have made a wise choice and hope you are completely satisfied with your SIDEQUEST. If you have any questions regarding the applications of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use r[...]

  • Page 3

    Page 3 How satisfied are you with our product? ❍❍ ❍ ❍ How satisfied are you with the dealership/distributor sales staff? ❍❍ ❍ ❍ Dealer/Distributor Name City State How satisfied are you with the compan y sales staff? ❍❍ ❍ ❍ How satisfied are you with the deliver y? ❍❍ ❍ ❍ Did you have any contact with a Demco Represen[...]

  • Page 4

    Page 4 P ostage Dethmers Manufacturing Company 4010 320th Street, Box 189 Boyden, Iowa 51234[...]

  • Page 5

    Page 5 SAFETY T AKE NO TE! THIS SAFETY ALER T SYMBOL FOUND THR OUGHOUT THIS MANU AL IS USED T O CALL Y OUR A TTENTION T O INSTRUCTIONS INV OL VING Y OUR PERSONAL SAFETY AND SAFETY OF O THERS. F AILURE T O FOLLO W THESE INSTRUCTIONS CAN RESUL T IN INJUR Y OR DEA TH. THIS SYMBOL MEANS A TTENTION BECOME ALERT Y OUR SAFETY IS INV OL VED! SIGNAL WORDS N[...]

  • Page 6

    Page 6 SAFETY ...Y OU CAN LIVE WITH IT EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could be avoided by a few seconds of thought and more careful approach to handling equipment. Y ou, the operator , can av oid accidents by observing precautions in this section. T o a void personal injury , study precautions and insist those wor[...]

  • Page 7

    Page 7 SAFETY SIGN LOCA TIONS W ARNING REV 1 AB21002 T o prevent serious injury or death • Store sprayer on hard level surface. • Store empty . AB21002 AB21014 AB21001 Part# 10327 Amber Part# 10328 Red (on back side of tank) W ARNING T o prevent serious injury or death • Refer to chemical supplier and manufacturer recommendations and al l lic[...]

  • Page 8

    Page 8 SAFETY SIGN CARE • Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. • Replacement parts that displayed a safety sign should also display current sign. • Safety signs are available from your distributor, dealer parts department, or manufacturer. How to install safety s[...]

  • Page 9

    Page 9 • Keep wheel and lug nuts tightened to specified torque. • Assure that agricultural implement tires are inflated evenly. • Give sprayer a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual. • Be sure there are no tools lying o[...]

  • Page 10

    Page 10 • Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides. • Be extra careful when working on inclines. • Periodically clear equipment of brush, twigs, or other materials to prevent buildup of dry combustible materials. • Maneuver tractor or towing unit at safe speeds.[...]

  • Page 11

    Page 11 HIGHW A Y AND TRANSPOR T OPERA TIONS • Adopt safe driving practices: - Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH SPRAYER IN TOW. LOSS OF CONTROL OR UPSET MAY RESULT . - Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop. Keep sp[...]

  • Page 12

    Page 12 • Watch for obstructions overhead and side to side while transporting. • Always operate equipment in a position to provide maximum visibility at all times. Make allowances for increased length and weight of sprayer when making turns, or stopping. • Good maintenance is your responsibility . P oor maintenance is an in vitation to troubl[...]

  • Page 13

    Page 13 BOL T TO RQUE T ORQUE D A T A FOR ST AND ARD NUTS, BOL TS, AND CAPSCREWS. Tighten all bolts to torques specified in char t unless otherwise noted. Check tightness of bolts per iodically , using bolt char t as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout a[...]

  • Page 14

    Page 14 JOHN DEERE 7510, 7520, 7600, 7700, 7800, 7610, 7710, 7810 O VER-HEAD MOUNTING BRA CKETS 1 4 Rear of T ractor Front of T ractor 3 6 9 8 7 2 5 9 8 7 10 10 11 11 10 10 3 2 12 12 13 14 13 14 7600-7800 & 7610-7810 Series REF . NO. PA R T NO. QTY . DESCRIPTION 1. 00482 81 / 2 ” -13UNC x 1 3/4 ” Hex Hd Bolt (Gr.5) 2. 00084 81 / 2 ” Lockw[...]

  • Page 15

    Page 15 JOHN DEERE 8100, 8110, 8120, 8200, 8210, 8220, 8300, 8310, 8320, 8400, 8410, 8420, & 8520 O VER-HEAD MOUNTING BRA CKETS 5 4 Adapter Spacer Kit (5839) is needed for 8420 & 8520 & 30 series with power shift only . Rear of T ractor Front of T ractor 6 1 3 2 7 1. 02397 4 Lynch Pins 2. 11651-95 2 Upper Pins 3. 11442-35 4 Drop Channel[...]

  • Page 16

    Page 16 MX MA G. 180-270 O VER-HEAD MOUNTING BRA CKETS 1 Rear of T ractor Front of T ractor 2 4 4 5 5 4 4 3 6 6 8 7 8 MX Magnum Parts Breakdown REF . NO . PA R T NO . QTY . DESCRIPTION 1. 03840 6 20mm x 2.5 x 50mm Hex Bolt (Gr. 10.9) 2. 11440-35 1 Left Mounting Baseplate 3. 11441-35 1 Right Mounting Baseplate 4. 11442-35 4 Drop Channel 5. 11644-35 [...]

  • Page 17

    Page 17 TG SERIES NEW HOLLAND OVER-HEAD MOUNTING BRA CKETS 5 3 Rear of T ractor Front of T ractor 4 6 1 1 2 7 REF . NO. PA R T NO. QTY . DESCRIPTION TG Series New Holland 2 1 1 3 3 3 6 7 3 8 8 1. 11442-35 4 Drop Channels 2. 11644-35 2 Extension Arm 3. 03840 8 20mm x 2.5mm X 50mm Metric Bolt (Gr. 10.9) 4. 11647-35 1 Left Baseplate for Sidequest 5. 1[...]

  • Page 18

    Page 18 JOHN DEERE 8000 TRA CK MOUNTING BRA CKETS AND SKID Front of T ractor Rear of T ractor REF . NO . PA R T NO . QTY . DESCRIPTION 1. 12315-35 1 Right Baseplate for Sidequest 2. 12316-35 1 Left Baseplate for Sidequest 3. 02851 83 / 4 ” -10UNC x 8.50 Hex Head Bolt (Gr. 5) 4. 02961 83 / 4 ” -10UNC Nylon Insert Lock Nut 5. 12317 1 2 20mm-2.5 x[...]

  • Page 19

    Page 19 JOHN DEERE 9000 TRA CK MOUNTING BRA CKETS AND SKID Front of T ractor Rear of T ractor REF . NO . PA R T NO . QTY . DESCRIPTION 1. 12183-35 2 Right Baseplate for Sidequest 2. 12184-35 2 Left Baseplate for Sidequest 3. 03840 3 2 20mm-2.5 x 50mm Hex Bolt 6. 12186-95 4 Top Pin 1.25 x 10.25 7. 02397 8 Lynch Pin 8. 12185-35 4 Extension Arm 9. 000[...]

  • Page 20

    Page 20 6 CA T MT765 CHALLENGER MOUNTING BRA CKETS AND SKID REF . NO . PA R T NO . QTY . DESCRIPTION 1. 5619-35 2 Spindle Assembly (details on p.21 view B & view C & Breakdown on p.22 2. 12334-30 1 Right Baseplate for Sidequest 3. 12335-30 1 Left Baseplate for Sidequest 4. 12379-30 2 Back Plate 5. 12378-35 2 Hub Spacer Assembly 6. 12331-95 [...]

  • Page 21

    Page 21 Assembly Instructions Preparation: Remov e any loader brac kets from the tractor . The tractors duals must be set to 120 ” wheel spacing. 1. Remov e ev er y other lug bolt on the tractor’ s dual, and replace them with the special spacer Stud Bolts included with the SideQuest hardware as shown in VIEW A . (Note: Only when replacing stud [...]

  • Page 22

    Page 22 REF. PART NO. NO. Q TY . DESCRIPTION 1. 5619-35 2 Hub & Spindle Assembly 2. 5502-35 2 Hub Assembly (#608 non-braking) 3. 10155-35 2 Spindle 4. 10066-35 2 Hub Spacer 5. 10214-35 1 6 Tank Hold Down (350 gal. ONLY) 6. 10215-35 2 Tank Hold Down (500 gal. ONLY) 7. 10924-35 1 2 Tank Support Tube (500 gal. ONLY) 8. 10923-35 3 Support Crossbar [...]

  • Page 23

    Page 23 1 11 10 12 1 1 1 2 5 4 3 8 7 9 10 1 1 1 6 1 1 1 1 1 1 1 350 GALLON SIDEQUEST P AR TS BREAKDO WN 13 4 24 22 17 19 2 3 23 14 21 5 12 20 16 26 10 23 11 P7 P1 P3 P6 P4 P2 P5 NOTE: All units will attach straight fittings here except for the over- head units. Those brac kets will use elbows here. REF. PART NO. NO. QTY. DESCRIPTION --. P350WA 2 35[...]

  • Page 24

    Page 24 12 10 9 11 12 12 12 1 4 3 2 7 6 8 9 12 12 12 5 500 GALLON SIDEQUEST P AR TS BREAKDO WN NO TE: Ref er to p .22 f or replacement par t numbers. 13 19 17 2 22 24 4 3 12 23 26 16 20 10 23 11 6 21 14 16 25 26 16 20 8 9 7 7 7 18 16 15[...]

  • Page 25

    Page 25 9 350 GALLON SIDEQUEST CENTER EXIT (35631) P AR TS BREAKDO WN 13 4 24 22 17 19 2 3 23 14 21 5 12 20 16 26 10 23 11 P1 P3 P4 P2 P5 * When ordering replacement tanks, please specify if the tank you need is either a right or left or center and/or yellow or white. NO TE: All units will attac h elbow fittings here. REF. PART NO. NO. QTY. DESCRIP[...]

  • Page 26

    Page 26 15 10 9 11 15 15 15 1 4 3 2 7 6 8 9 15 15 15 5 500 GALLON SIDEQUEST CENTER EXIT P A RTS BREAKDO WN NO TE: Ref er to p .22 f or replacement par t numbers. 13 19 17 2 22 24 4 3 12 23 26 16 20 10 23 11 6 21 14 16 25 26 16 20 8 9 7 7 7 18 16 15[...]

  • Page 27

    Page 27 REF. PART NO. NO. QTY. DESCRIPTION 1. 07551-35 4 Wheel Stand 2. 10199-35 2 Stand Mounting Bracket 3. 10243 2 Caster Wheel Assembly 4. 10244-35 2 Adjustable Jack Assembly 5. 00182 2 Hair Pin, 7 gauge 6. 00477 85 / 8 ” Flatwasher 7. 00489 45 / 8 ” -UNC Jam Nut 8. 01718-95 4 Lock pin 9. 02496 45 / 8 ” -UNC x 4 ” Hex Hd Bolt Gr.5 10. 02[...]

  • Page 28

    Page 28 SideQuest P ar ts Breakdown And Assemb ly f or Optional Fold-aw ay External Step Step Parts Breakdown REF . NO. PA R T NO. QTY . DESCRIPTION 1 1. 11446-35 2 External Step 2. 11447-35 2 Left Step Support 3. 11448-35 2 Left Step Mount 4. 11449-35 2 R ight Step Mount 5. 11450-35 2 Right Step Support 6. 00059 2 0 3/8” Flatwasher 7. 00523 1 6 [...]

  • Page 29

    Page 29 OPTIONAL SIDEQUEST LIGHT KIT P AR TS BREAKDO WN REF. PART NO. NO. QTY. DESCRIPTION PARTS LIST 1. 00214 8 .25 ” Flat Washer 2. 02772 8 .25 ” UNC Nylon Insert Lock Nut 3. 04055 8 .25 ” x 1.00 ” UNC Bolt, Grade 5 4. 07416 1 Male Connector Plug 5. 09058 1 Wire Harness (90 ’ X-Fold Clearance Lights) --. 10032 1 Left Dual Ag Light 7. 10[...]

  • Page 30

    Page 30 NO TES:[...]

  • Page 31

    Page 31 SPRA YER CHECKLIST : Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending time reviewing this checklist before seasonal spraying application time and following proper after season care, you can save time and money later. NOTE: DETHMERS MANUFACTURIN[...]

  • Page 32

    Page 32 DETHMERS MFG. COMPANY P.O. BOX 189 4010 320th St., BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com[...]