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Dixon 966004101 manual

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Table of contents for the manual

  • Page 1

    Grass Catcher 966004101 OPERA T OR AND P ARTS MANUAL Please read the operator ’s manual carefully and make sure you understand the instructions before using the machine.[...]

  • Page 2

    CONTENTS CONGRA TULA TIONS on your purchase of a new Grass Catcher . It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy , contact the nearest authorized service center/ department. They have competent, well-trained technicians and [...]

  • Page 3

    4 SAFETY RULES SAFE OPERA TION PRACTICES FOR RIDE-ON MOWERS DANGER ! THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROWING OBJECTS. F AILURE T O OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESUL T IN SERIOUS INJURY OR DEA TH. GENERAL OPERA TION • Read, understand and follow all instructions in the manual and on the m[...]

  • Page 4

    5 SAFETY RULES SAFE OPERA TION PRACTICES FOR RIDE-ON MOWERS DO NOT • Donot turn on slopes unless necessary , and then, turn slowly and gradually downhill, if possible. • Donot mow near drop-off, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. •[...]

  • Page 5

    6 SAFETY RULES SAFE OPERA TION PRACTICES FOR RIDE-ON MOWERS • Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing. • Stopandinspecttheequipmentifyoustrikean object. Repair , if necessary , before restarting. • Nevermakeadjustmen[...]

  • Page 6

    7 UNP ACKING INSTRUCTIONS • Removeallpartsandpackingmaterialsfrom carton. Check carton contents against list. Be sure all • parts are there. TOOLS REQUIRED • ½"Wrench(2) • 9 / 16 "W rench(2) • 7 / 16 "Wrench(2) • Ft/Lbs T orque Wrench • Drill •?[...]

  • Page 7

    8 ASSEMBL Y 1 INST ALL PLA TE AND HANGER Cover Assembly Frame Bracket 2 MOUNTING COVER ASSEMBL Y TO SUPPORT ASSEMBL Y Hanger For ease of assembly , you may wish assistance from another person for mounting the cover assembly to mower . Position cover assembly on the ground behind the 1. mower . Lift and rotate cover to align the frame bracket with 2[...]

  • Page 8

    9 ASSEMBL Y 4 CONT AINER INST ALLA TION Install containers on support frame, overlapping 1. containers at center tube. Note: One container should always overlap the other container at the center tube. Close cover and lock latch handle over support 2. tubes. Support Frame Latch Handle W ARNING! DO NOT operate mower unless container is properly insta[...]

  • Page 9

    10 ASSEMBL Y With ¼" drill bit, add a new hole 4¾" inches from 1. the top of the chute, down along the side seam. Attach bungee latch assembly from kit. 2. 6 UPPER CHUTE INST ALLA TION Before continuing to Step 7, locate the seal fasteningkit(packedseparately)andinstallthe top cover grommet. Slide upper chute onto l[...]

  • Page 10

    11 ASSEMBL Y 7 CHUTE / HOOD INST ALLA TION Push upper chute through the gasketed opening in 1. the cover assembly . Rotate chute so the chute opening is downwards 2. toward the container bags. Hood Inlet 8 LEVELING MOWER DECK Be sure deck is properly leveled for best mower performance. See your mower operator ’s manual for instructions. Rotate up[...]

  • Page 11

    12 OPERA TION IMPROVED BAGGING TIPS Follow the mower operation instructions in the mower operator ’s manual. When using the grass catcher on a lawn where grass and leaf bagging equipment has not been used, thatch and debris that has accumulated for long periods of time will be picked up. The amount collected and the total time of operation may be[...]

  • Page 12

    13 CUST OMER RESPONSIBILITIES GENERAL RECOMMENDA TIONS Always observe safety rules when performing any maintenance. • Beforeeachusecheckforloosefasteners. • Cleanunitthoroughlyaftereachuse. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. • SeeBLADECAR[...]

  • Page 13

    14 P ARTS 1 3 7 4 5 8 18 11 14 15 16 10 17 12 6 2 20 5 20 19 9 13 20[...]

  • Page 14

    15 P ARTS ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION NOTE: ALL F ASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED. 539 1 1 1 139 1.. .... 1 .... COVER ASSM, COMPLETE INCLUDES ITEMS 2-4 532 127533 2.. ....1 .... SCREEN, COVER 532 155042 3.. ....1 .... STRIP , REINFORCEMENT 532 130895 4.. ....1 .... LA TCH HANDLE, COVER 539 9769[...]

  • Page 15

    16 P ARTS 1 3 4 17 2 6 7 15 9 10 11 12 13 5 16 14 8 24 5 8 9 18 19 20 21 22 23[...]

  • Page 16

    17 P ARTS ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 525 497001 1.. ....1 .... CHUTE, UPPER 532 405455 2.. ....1 .... CHUTE, LOWER 539 108082 3.. ....1 .... INDICA TOR, BAG DUMP 522 854702 4.. ....1 .... BRACKET , HANGER 539 108089 5.. ....3 .... NUT #10-24 WELD PLA TED 539 108194 6.. ....2 .... LA TCH ASSM, CHUTE 539 976952 [...]

  • Page 17

    HEX HEAD CAP SCREWS Thetorquevaluesshownshouldbeusedasageneralguidelinewhenspecictorquevaluesarenotgiven. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut ft./lbs Nm ft./lbs Nm ft./lbs Nm ft./lbs ¼ 9 12 13 18 5 / 16 18 24 28 38 24 33 3 / 8 31 42 46 62 40 54[...]

  • Page 18

    P/N 1 15 137927 IR 02/20/09[...]