Drolet Ultra Flame DG05437/DG05447 manual

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Table of contents for the manual

  • Page 1

    ULTRA FLAME DIRECT VENT "0" CLEARANCE GAS FIREPLACE INSTALLATION AND OPERATING INSTRUCTIONS WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION, CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER. [...]

  • Page 2

    ULTRA FLAME DV “0” Clearance Fireplace TABLE OF CONTENTS GENERAL INFORMATION ................................................................................................. 3 WARNING ........................................................................................................................ ....... 4 SPECIFICATIONS................[...]

  • Page 3

    ULTRA FLAME DV “0” Clearance Fireplace GENERAL INFORMATION The ULTRA FLAME DIRECT VENT GAS FIREPLACE is a high-efficiency free-standing gas appliance with a maximum input rating of 30 000 Btu/h with natural gas or 26,000 Btu/h with propane. It features a thermostatic modulating valve and a constant pilot. This m eans that you can set the height[...]

  • Page 4

    ULTRA FLAME DV “0” Clearance Fireplace WARNING INSTALLATION SHOULD BE DONE BY A QUALIFIED INSTALLER. DO NOT BURN WOOD OR ANY OTHER MATERIAL IN THIS APPLIANCE. HOT WHEN IN OPERATION. KEEP CHILDREN, FURNITURE, CLOTHING AND FLAMMABLE MATERIAL AWAY FROM THE APPLIANCE. ADVISE ADULTS AND CHILDREN ABOUT THE HAZARD OF HIGH SURFACE TEMPERATURES AND THAT[...]

  • Page 5

    ULTRA FLAME DV “0” Clearance Fireplace SPECIFICATIONS Dimensions: height 39", width 36", depth 20" Glass: 29-1/8" x 17-3/4" 1400 o F clear ceramic Minimum opening in wall f or installing the units: height: 39-1/2" width: 36-1/2" Fuel: Natural Gas Propane Input : 30,000/ 20,000 26,000/20,000 Btu/h Manifold pres[...]

  • Page 6

    ULTRA FLAME DV “0” Clearance Fireplace OPERATION BEFORE LIGHTING 1) Do not use this appliance if any part ha s been under water. Immediately call a qualified service technician to inspect the appliance a nd to replace any part of the control system and any gas control which has been under water. 2) Make sure that there are no obstructions in th[...]

  • Page 7

    ULTRA FLAME DV “0” Clearance Fireplace • Press gas control knob in and hold. Immediatel y push the red igniter button repeatedly until pilot flame ignites. Continue holding in the c ontrol knob for 5 to 10 seconds, then release it. If the pilot flame goes out, repeat this step. • Push and turn gas control knob counterclockwise to the "[...]

  • Page 8

    ULTRA FLAME DV “0” Clearance Fireplace MAINTENANCE INSTRUCTIONS TURN OFF THE GAS WITH THE SHUTDOWN VALVE AND DISCONNECT THE ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE . The venting system and the gas fireplace should be inspected at least once a year. Remove the glass front and the logs and clean them if necessary. The control compartment,[...]

  • Page 9

    ULTRA FLAME DV “0” Clearance Fireplace BURST DISC REPLACEMENT If the burst disc under the burner moves from its location, it must be put back in place into the silicone seal. Make sure the switch is depresse d all the way during the installation. Otherwise the appliance will not operate. WARNING: Never glue or lubricate the disc to th e silicon[...]

  • Page 10

    ULTRA FLAME DV “0” Clearance Fireplace TOP, FRONT AND SIDE VIEWS FRONT VIEW TOP VIEW S I D E V I E W ............................................................................................................................... ........................................................................ 10[...]

  • Page 11

    ULTRA FLAME DV “0” Clearance Fireplace INSTALLATION SAFETY NOTICE Improper installation may result in a house fire. Fo llow installation directions. Installation m ust be in accordance with local building codes or, in the absence of local codes, with current CAN/CGA B 149 installation codes for gas applian ces in Canada and current National Fue[...]

  • Page 12

    ULTRA FLAME DV “0” Clearance Fireplace VENT TERMINAL LOCATION Your Ultra Flame fireplace vents through a vent terminal installed on the roof or on the outside of any exterior wall of your house. Many restricti ons apply to the vent terminal location that should be considered before locating your fireplace. The following drawing presents a summa[...]

  • Page 13

    ULTRA FLAME DV “0” Clearance Fireplace J = 12" Clearance to non-mechanical air supply inle t to building or the com bustion air inlet to any other appliance K = 72" Clearance to a mechanical air supply inlet L = 84"  Clearance above paved sidewalk or a paved driveway located on public property M =36"  Clearance under v[...]

  • Page 14

    ULTRA FLAME DV “0” Clearance Fireplace Top of fireplace (spacer) 0" Back of fireplace 0" Sides of fireplace 0" Bottom of fireplace 0" Vent pipe: 2" Wall perpendicular to the standard surround 1/2" Mantel (from upper part of the standard surround) 6" if the projection is up to 6" 12" if the projection[...]

  • Page 15

    ULTRA FLAME DV “0” Clearance Fireplace • Check the gas line piping for leaks. Use a soap and water solution. WARNING: DO NOT USE OPEN FLAME TO CHECK LEAKS. You are now ready to proceed to the venting kit installation. 15[...]

  • Page 16

    ULTRA FLAME DV “0” Clearance Fireplace VENTING KITS STRAIGH OUT CORNER CUT TO LENGTH 10-1/2" X 10-1/2" OPENING 39-14" FOR CORNER INSTALLATION KIT RADIATION SHIELD 29-12"FOR STRAIGHT OUT "K" BASEMENT THROUGH THE WALL DETAIL 16[...]

  • Page 17

    ULTRA FLAME DV “0” Clearance Fireplace Once the position of the fireplace and the termination cap are fixed, you should select the venting kit appropriate for your needs. First floor installations require either a STRAIGHT OUT kit or a CORNER kit while basement installations must be done with a BASEMENT kit. Please note that the BASEMENT kit ca[...]

  • Page 18

    ULTRA FLAME DV “0” Clearance Fireplace • Add a spring spacer. The spring spacer must be located opposite the outside pipe joints to prevent puncturing of the inside pipe when the two sections of the outside pipe are screwed together. • Slip on the 90 ° x 8" elbow so that it faces your hole in the wall. Seal it with silicone and secure[...]

  • Page 19

    ULTRA FLAME DV “0” Clearance Fireplace VENTING SYSTEM 19[...]

  • Page 20

    ULTRA FLAME DV “0” Clearance Fireplace VENT TERMINAL, STRAIGHT OUT AND CORNER INSTALLATION Seal with RTV silicone between 8" diameter pipe and radiation shield inside and outside the building to prevent air passage. Install the vent terminal as shown. Insert the wall plate inside the 8" pipe and screw it to the wall using the six #10 [...]

  • Page 21

    ULTRA FLAME DV “0” Clearance Fireplace VENT TERMINAL, ROOF INSTALLATION Roof vents are required to extend at least 3 ft. above the highest point where they pass through the roof of the building and at least 2 ft. higher than any portion within 10 feet. • Clearance between combustible wall and vent pipe m ust be 2" and a radiation shield [...]

  • Page 22

    ULTRA FLAME DV “0” Clearance Fireplace GLASS FRONT REMOVAL, CLEANING AND INSTALLATION Removal : • Let the fireplace cool down for at least one hour. • Open top and bottom louvres exposing the front retaining clamps • Open the four clamps (bottom 2 first) • Remove the glass front assembly. CAUTION : Do not operate your fireplace without [...]

  • Page 23

    ULTRA FLAME DV “0” Clearance Fireplace INSTALLATION : Put the burner assembly back in the fire box and pus h to the right. Make sure the main orifice is inserted in the venturi tube as shown. WARNING: NEVER OPERATE THE GAS FIRE PLACE WITHOUT HAVING THE ORIFICE PROPERLY INSERTED IN TH E VENTURI TUBE. THIS COULD RESULT IN SERIOUS DAMAGE TO THE GA[...]

  • Page 24

    ULTRA FLAME DV “0” Clearance Fireplace LOG INSTALLATION 1. Remove the glass front. 2. Locate the log grate in the retainers in the right and left rear corners. 3. Place the rear log (1) against the rear log stop. Make sure grooves under the log line up with the grate. 4. Place logs 2 and 3 against the stops in the middl e of the grate. Again se[...]

  • Page 25

    ULTRA FLAME DV “0” Clearance Fireplace LOUVRE INSTALLATION The kit includes 2 louvres (black or gold) and four #8 x 1 inch machine screws and nuts. 1) Put 1 machine screw on left side of the louvre, as shown on drawing 2) Put the other screw on right side holding it tight with the nut. 3) Insert the left screw into the fireplace frame. 4) Align[...]

  • Page 26

    ULTRA FLAME DV “0” Clearance Fireplace OPTIONAL REFRACTORY PANEL INSTALLATION 1. Remove the glass front assem bly. 2. Remove the logs from the firebox. 3. Place the back refractory against the back of the firebox. 4. Install the two side refractory panels by sliding them between the firebox sides and the baffle plate. 5. Put the logs back in pl[...]

  • Page 27

    ULTRA FLAME DV “0” Clearance Fireplace ADJUSTMENTS NOTE: Adjustments to the valve assembly must be performed by a qualified service person. • The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa). • The [...]

  • Page 28

    ULTRA FLAME DV “0” Clearance Fireplace ADJUSTING THE GAS PRESSURE NOTE: If cover plate is already installed, remove it by removing the two screws with a Phillips screw driver. NOTE: The maximum manifold pressure is set at the factory at 3.5” WC for natural gas and 10.5” WC for propane. To adjust the maximum man ifold pressure for altitude, [...]

  • Page 29

    ULTRA FLAME DV “0” Clearance Fireplace ADJUSTING AIR SHUTTER To adjust the air shutter there is an adjustment screw. The factory setting fo r the air shutter is 3/16” for natural gas, ¼” for propane. After ope rating the appliance for half an hour or so the flames should have turned a nice yellow colour . However, in higher altitudes you m[...]

  • Page 30

    ULTRA FLAME DV “0” Clearance Fireplace OPTIONAL PARTS ITEM DESCRIPTION QTY 2" wide brass surround 1 5" wide brass surround 1 Brass arched door 1 200 CFM fan with thermo-switch and variable speed control 1 Decorative refractory kit 1 Surround with brass grills 1 Millivolt wall thermostat 1 REPLACEMENT PARTS ITEM DESCRIPTION QTY 6 Log k[...]

  • Page 31

    ULTRA FLAME DV “0” Clearance Fireplace LIMITED 5 YEAR WARRANTY DROLET STOVES AND FIREPLACES INC. hereby warrants the quality of its ULTRA FLAME Direct Vent Gas Fire place against manufacturing defects. The product shall be delivered to the buyer in good condition and the la tter should inform the vendor im mediately of any defect in the product[...]