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Eaton SPI9000 manual

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Table of contents for the manual

  • Page 1

    MN04004002E For more information visit: www .EatonElectrical.com SPI9000 Inverter Unit FI9 – FI14 User Manual September 2006 Supersedes April 2006[...]

  • Page 2

    [...]

  • Page 3

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www .EatonElectrical.com i September 2006 Important Notice – Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any pur[...]

  • Page 4

    SPI9000 Inverter Unit FI9 – FI14 User Manual ii For more information visit: www .EatonElectrical.com MN04004002E September 2006 T able of Contents LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii LIST OF T ABLES . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 5

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www .EatonElectrical.com iii September 2006 List of Figures Figure 1-1: SPI9000 Inverter Unit Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Figure 2-1: SPI9000 FI9 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 6

    SPI9000 Inverter Unit FI9 – FI14 User Manual iv For more information visit: www .EatonElectrical.com MN04004002E September 2006 Figure 5-25: HMI Acknowledge T imeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27 Figure 5-26: Counter Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 7

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www .EatonElectrical.com v September 2006 Safety Definitions and Symbols WARNING This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and fo[...]

  • Page 8

    SPI9000 Inverter Unit FI9 – FI14 User Manual vi For more information visit: www .EatonElectrical.com MN04004002E September 2006 Warnings, Cautions and Notices Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, or operate this Cutler -Hammer ® SPI9000 Inverter Unit from Eaton’ s electr[...]

  • Page 9

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www .EatonElectrical.com vii September 2006 Cautions CAUTION The SPI9000 inverter is meant for fixed installations only . CAUTION Do not perform any measurements when the inverter is connected to the DC supply . CAUTION After having disconnected the inverter fro[...]

  • Page 10

    SPI9000 Inverter Unit FI9 – FI14 User Manual viii For more information visit: www .EatonElectrical.com MN04004002E September 2006 Grounding and ground fault protection The SPI9000 inverter must always be grounded with a ground conductor connected to the ground terminal. The ground fault protection inside the inverter only protects the inverter ag[...]

  • Page 11

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www .EatonElectrical.com 1-1 September 2006 Chapter 1 — Overview Receiving and Inspection Cutler -Hammer ® SPI9000 Inverter Units from Eaton’ s electrical business have undergone scrupulous tests and quality checks at the factory before they are delivered to[...]

  • Page 12

    SPI9000 Inverter Unit FI9 – FI14 User Manual 1-2 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Standard Features of SPI Inverter Units ● Air cooling ● Standard board ● Alphanumeric control panel with fiber connection ● EMC Class T (EN 61800-3 for IT networks) ● Safety CE / UL ● External charging requ[...]

  • Page 13

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 1-3 September 2006 Figure 1-1: SPI9000 Inverter Unit Block Diagram The control keypad constitutes a link between the user and the inverter . The control keypad is used for parameter setting, reading status data and giving control commands.[...]

  • Page 14

    SPI9000 Inverter Unit FI9 – FI14 User Manual 1-4 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Power Ratings Supply V oltage 465 – 800V DC, Motor V oltage 380 – 500V AC High overload = Maximum current IS, 2 sec./20 sec., 150% overloadability , 1 min./10 min. Following continuous operation at rated output curr[...]

  • Page 15

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 1-5 September 2006 Supply V oltage 640 – 1100V DC, Motor V oltage 525 – 690V AC High overload = Max current IS, 2 sec/20 sec, 150% overloadability , 1 min/10 min Following continuous operation at rated output current, 150% rated output[...]

  • Page 16

    SPI9000 Inverter Unit FI9 – FI14 User Manual 1-6 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T able 1-4: T echnical Information Description Specification Supply Connection Input V oltage V in 465 – 800V DC; 380 – 500V AC (-0%. to +0%) 640 – 1100V DC; 525 – 690V AC (-0% to +0%) The waviness of the inver[...]

  • Page 17

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 1-7 September 2006 T able 1-4: T echnical Information, continued Description Specification Ambient Conditions, continued Vibration EN 50178/EN 60068-2-6 5 – 150 Hz Displacement amplitude: 1 mm (peak) at 3 – 15.8 Hz Maximum acceleratio[...]

  • Page 18

    SPI9000 Inverter Unit FI9 – FI14 User Manual 1-8 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T able 1-5: DC Currents for 465 – 800V DC Supply V oltage T able 1-6: DC Currents for 640 – 1100V DC Supply V oltage Structure Inom (Output) Motor COS IDC (Input) FI9 261 .89 304 300 .89 350 FI10 385 .9 454 460 .9 5[...]

  • Page 19

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 2-1 September 2006 Chapter 2 — Mounting Dimensions The inverter can be mounted in a vertical position on the back plane of a cubicle. Enough space must be reserved around the inverter to ensure sufficient cooling, see Figure 2-5 . Y ou [...]

  • Page 20

    SPI9000 Inverter Unit FI9 – FI14 User Manual 2-2 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Figure 2-2: SPI9000 FI10 Inverter Dimensions T able 2-2: SPI9000 FI10 Inverter Dimensions Inverters V oltage Approximate Dimensions in Inches (mm) W1 W2 H1 H2 H3 D1 D2 D3 Dia. SPI208 – 325 480V/575V 9.4 (239) 7.9 (200[...]

  • Page 21

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 2-3 September 2006 Figure 2-3: SPI9000 FI12 Inverter Dimensions T able 2-3: SPI9000 FI12 Inverter Dimensions Inverters V oltage Approximate Dimensions in Inches (mm) W1 W2 W3 H1 H2 H3 D1 D2 D3 Dia. SPI385 – 650 480V 18.8 (478) 7.9 (200) [...]

  • Page 22

    SPI9000 Inverter Unit FI9 – FI14 User Manual 2-4 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Figure 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13) T able 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13) Fan Cooling Frames FI9 to FI14 Enough free space must be left around the inverter[...]

  • Page 23

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 2-5 September 2006 Figure 2-5: Installation Space B 2 B A C FI9/FI10 FI12 FI13[...]

  • Page 24

    SPI9000 Inverter Unit FI9 – FI14 User Manual 2-6 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T able 2-5: Mounting Space Requirements T able 2-6: Required Cooling Air Power Losses Raising the switching frequency of the drive, to reduce motor noise for example, inevitably affects the power losses and cooling requ[...]

  • Page 25

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 3-1 September 2006 Chapter 3 — Power Wiring The following wiring diagrams show the supply and motor connections. Figure 3-1: FI9/FI10 Basic Wiring Diagram with Charging DC + External Supply Controller X1 0 X1 5 X9 H 1 ... H 7 Cooling Fan[...]

  • Page 26

    SPI9000 Inverter Unit FI9 – FI14 User Manual 3-2 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Figure 3-2: FI9/FI10 Basic Wiring Diagram without Charging DC + Controller X1 0 X1 5 X9 H 1 ... H 7 Cooling Fan DC – B + UV M W PE FI 9/10 B –[...]

  • Page 27

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 3-3 September 2006 Figure 3-3: FI12 Basic Wiring Diagram with Charging Co n troller Note: Mi n . Cable Le n gth (131.2í) 40m X10 Cooli n g Fa n H1-7 H903 H900 X9 X15 X10 H1-7 H903 H900 X9 X15 B + U V M W PE FI 10 Module 1 B – Cooli n g [...]

  • Page 28

    SPI9000 Inverter Unit FI9 – FI14 User Manual 3-4 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Figure 3-4: FI12 Basic Wiring Diagram without Charging Co n troller Note: Mi n . Cable Le n gth (131.2 ’ ) 40m DC + X10 Cooli n g Fa n DC – H1-7 H903 H900 X9 X15 X10 H1-7 H903 H900 X9 X15 B + U V M W PE FI 10 Module[...]

  • Page 29

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 3-5 September 2006 Figure 3-5: FI13 Basic Wiring Diagram with Charging Co n troller Cooli n g Fa n X10 H1-7 H903 H900 X9 X15 B + U M FI 10 Module U B – Cooli n g Fa n DC + DC – DC + DC – B + V FI 10 Module V B – DC + DC – X10 H1-[...]

  • Page 30

    SPI9000 Inverter Unit FI9 – FI14 User Manual 3-6 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Figure 3-6: FI13 Basic Wiring Diagram without Charging Co n troller Cooli n g Fa n X10 H1-7 X9 X15 U M FI 10 Module U Cooli n g Fa n V FI 10 Module V Cooli n g Fa n W PE FI 10 Module W DC + DC – B + B – DC + DC – [...]

  • Page 31

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 3-7 September 2006 Figure 3-7: FI14 Basic Wiring Diagram with Charging Co n troller Cooli n g Fa n X10 H1-7 H903 H900 X9 X15 B + U FI 10 Module U B – Cooli n g Fa n DC + DC – DC + DC – B + V FI 10 Module V B – DC + DC – Cooli n g[...]

  • Page 32

    SPI9000 Inverter Unit FI9 – FI14 User Manual 3-8 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Figure 3-8: FI14 Basic Wiring Diagram without Charging Co n troller Cooli n g Fa n X10 H1-7 H903 H900 X9 X15 U FI 10 Module U Cooli n g Fa n V FI 10 Module V Cooli n g Fa n W PE FI 10 Module W Cooli n g Fa n X1 0 H1-7 H[...]

  • Page 33

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 3-9 September 2006 Power Connections DC Supply and Motor Cables The power cables are connected to terminals DC+ and DC- (R+/B+ and DC terminals when using an external charging circuit) and the motor cables to terminals U, V and W . A cable[...]

  • Page 34

    SPI9000 Inverter Unit FI9 – FI14 User Manual 3-10 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Fuses, 640 – 1100V DC Inverters T able 3-3: Fuses Used in 640 – 1100V DC Inverters Information about fuses: gR fuses are designed to protect the device against both overcurrent and short circuits. aR fuses protect [...]

  • Page 35

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 3-11 September 2006 Inverter Supply and Motor Cables — 380 – 500V AC T able 3-4: Cable Sizes for 380 – 500V AC  Flexible conductor . Minimum temperature endurance for isolation 70°C.  Copper busbar .  The modules require sy[...]

  • Page 36

    SPI9000 Inverter Unit FI9 – FI14 User Manual 3-12 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T erminal Sizes — 380 – 500V AC T able 3-5: T erminal Sizes for 380 – 500V AC Nominal Current Frame I L [A] Approximate Dimensions in Inches (mm) DC Supply T erminal Motor Cable T erminal 140 FI9 170 PE: M8 x 25 [...]

  • Page 37

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 3-13 September 2006 Inverter Supply and Motor Cables — 525 – 690V AC T able 3-6: Cable Sizes for 525 – 690V AC  Flexible conductor . Minimum temperature endurance for isolation 70°C.  Copper busbar .  The modules require sy[...]

  • Page 38

    SPI9000 Inverter Unit FI9 – FI14 User Manual 3-14 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T erminal Sizes — 525 – 690V AC T able 3-7: T erminal Sizes for 525 – 690V AC Nominal Current Frame I L [A] Approximate Dimensions in Inches (mm) DC Supply T erminal Motor Cable T erminal 100 FI9 125 125 144 144 [...]

  • Page 39

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 3-15 September 2006 Installation Instructions 1. Before starting the installation, check that none of the components of the inverter are live. 2. If the inverter is installed outside the cubicle, cabinet or device space, you need to instal[...]

  • Page 40

    SPI9000 Inverter Unit FI9 – FI14 User Manual 3-16 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Frame Sizes Inverter Frame FI13, Protection Class IP00 Inverter Frame FI12, Protection Class IP00 Inverter Frame FI9, Protection Class IP00 Inverter Frame FI10, Protection Class IP00[...]

  • Page 41

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 3-17 September 2006 Cable Installation and the UL Standards T o meet the UL (Underwriters Laboratories) regulations, a UL approved copper cable with a minimum heat-resistance of +60/75°C must be used. The tightening torques of the termina[...]

  • Page 42

    SPI9000 Inverter Unit FI9 – FI14 User Manual 3-18 For more information visit: www .EatonElectrical.com MN04004002E September 2006[...]

  • Page 43

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 4-1 September 2006 Chapter 4 — Control Wiring The control unit of the inverter consists of the control board and option boards (see Figures 4-1 and 4-2 ) connected to the five slot connectors (A to E) on the control board. The control b[...]

  • Page 44

    SPI9000 Inverter Unit FI9 – FI14 User Manual 4-2 For more information visit: www .EatonElectrical.com MN04004002E September 2006 When the inverter is delivered from the factory , the control unit usually includes two basic boards (I/O board and relay board), which are normally installed in slots A and B. On the next pages you will find the arran[...]

  • Page 45

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 4-3 September 2006 Figure 4-5: Option Board A9 Wiring Diagram Figure 4-6: Option Board A2 Wiring Diagram 20 19 18 17 16 15 14 13 12 11 10 9 8 24V GND 24V GND + 0 (4)/20 mA RL<500 Ω V<+48V I<50 mA I n put Refere n ce (V oltage) I [...]

  • Page 46

    SPI9000 Inverter Unit FI9 – FI14 User Manual 4-4 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Figure 4-7: Option Board A3 Wiring Diagram Control Cables The control cables shall be at least 20 A WG screened multicore cables, see T able 4-1 . The maximum terminal wire size is 14 A WG for the relay terminals and 16[...]

  • Page 47

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 4-5 September 2006 Galvanic Isolation Barriers The control connections are isolated from the mains potential and the GND terminals are permanently connected to ground. See Figure 4-8 . The digital inputs are galvanically isolated from the [...]

  • Page 48

    SPI9000 Inverter Unit FI9 – FI14 User Manual 4-6 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T able 4-2: Control I/O T erminal Signals on Option Board A9 T erminal Signal T echnical Information 1 +10 V ref Reference voltage Maximum current 10 mA 2 AI1+ Analog input, voltage or current Selection V or mA with jum[...]

  • Page 49

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 4-7 September 2006 T able 4-3: Control I/O T erminal Signals on Option Board A2 T able 4-4: Control I/O T erminal Signals on Option Board A3 Digital Input Signal Inversions The active signal level depends on which potential the common inpu[...]

  • Page 50

    SPI9000 Inverter Unit FI9 – FI14 User Manual 4-8 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Jumper Selections on Option Board A9 The user can customize the functions of the inverter to better suit his needs by selecting certain positions for the jumpers on the OPT A9 board. The positions of the jumpers determi[...]

  • Page 51

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 4-9 September 2006 Figure 4-11: Jumper Selection for Option Board A9 CAUTION Ensure that the jumper positions are correct. Running the motor with signal settings that differ from the jumper positions will not harm the inverter , but may ha[...]

  • Page 52

    SPI9000 Inverter Unit FI9 – FI14 User Manual 4-10 For more information visit: www .EatonElectrical.com MN04004002E September 2006[...]

  • Page 53

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-1 September 2006 Chapter 5 — Menu Information Keypad Operation The control keypad is the link between the SPI9000 inverter and the user . The control keypad features an alphanumeric display with seven indicators for the Run status (RUN[...]

  • Page 54

    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-2 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Drive Status Indicators The drive status symbols tell the user the status of the motor and the inverter . In addition, they tell about possible irregularities detected by the motor control software in motor or inverter [...]

  • Page 55

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-3 September 2006 Status LEDs (Green – Green – Red) The status LEDs light up in connection with the READY , RUN and F AUL T drive status indicators. T able 5-3: Status LEDs (Green – Green – Red) T ext Lines The three text lines pr[...]

  • Page 56

    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-4 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T able 5-5: Button Descriptions Indicator Description This button is used to reset active faults (see Page 5-11 , Active Faults Menu). This button is used to switch between the two latest displays. This may be useful wh[...]

  • Page 57

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-5 September 2006 Menu Navigation The data on the control keypad is arranged in menus and submenus. The menus are used for the display and editing of measurement and control signals, parameter settings and reference value and fault displa[...]

  • Page 58

    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-6 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Figure 5-4: Keypad Navigation Chart Expa n der boards G1 G5 A : OPT A1 G1 G1 A : Parameters P1 P3 La n guage E n glish Cha n ge value S ystem Me n u S 1 S 9 Output freque n cy 13.95 Hz Mo n itor V1 V15 No editi n g ! 11[...]

  • Page 59

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-7 September 2006 Monitoring Menu (M1) Y ou can enter the Monitoring menu from the Main menu by pressing Menu Button Right when the location indication M1 is visible on the first line of the display . Figure 5-5 shows how to browse throu[...]

  • Page 60

    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-8 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T able 5-6: Monitored Signals Note: Applications may embody more monitoring values. Parameter Menu (M2) Parameters are the way of conveying the commands of the user to the inverter . Parameter values can be edited by en[...]

  • Page 61

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-9 September 2006 Y ou can return to the Main menu any time by pressing Menu Button Left for 1 to 2 seconds. The basic application package includes seven applications with different sets of parameters. Y ou will find the parameter lists [...]

  • Page 62

    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-10 For more information visit: www .EatonElectrical.com MN04004002E September 2006 If you are in some other menu than menu M3 and try to start the motor by pressing the ST ART button when the keypad is not selected as the active control place, you will get an error message: Keypad Control NOT ACTIVE.[...]

  • Page 63

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-11 September 2006 Keypad Direction The keypad direction submenu (P3.3) displays and allows the operator to change the rotating direction of the motor . This setting will not, however , influence the rotation direction of the motor unles[...]

  • Page 64

    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-12 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Figure 5-9: Fault Display T able 5-7: Fault T ypes Note: Fault Codes are listed in Appendix A . Fault T ime Data Record When a fault occurs, the information described in Figure 5-8 is displayed. By pressing Menu Button[...]

  • Page 65

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-13 September 2006 The data available are: T able 5-8: Fault T ime Recorded Data  T ells the user if the drive was at zero speed (< 0.01 Hz) when the fault occurred Real T ime Record If real time is set to run on the inverter , the [...]

  • Page 66

    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-14 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Figure 5-10: Fault History Menu System Menu (M6) Y ou can enter the System menu from the Main menu by pressing Menu Button Right when the location indication M6 is visible on the first line of the keypad display . The[...]

  • Page 67

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-15 September 2006 T able 5-10: System Menu Functions Code Function Min Max Unit Default Cust Selections S6.1 Selection of language English English Deutsch Suomi Svenska Italiano S6.2 Application selection Basic Application Basic Applicat[...]

  • Page 68

    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-16 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T able 5-10: System Menu Functions, continued Code Function Min Max Unit Default Cust Selections S6.8 System information S6.8.1 T otal counters C6.8.10.1. MWh counter kWh C6.8.10.2. Operation day counter C6.8.1.3. Oper[...]

  • Page 69

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-17 September 2006 Selection of Language The control keypad offers you the possibility to control the inverter through the keypad in the language of your choice. Locate the language selection page under the System menu. Its location indic[...]

  • Page 70

    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-18 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Copy Parameters The parameter copy function is used when the operator wants to copy one or all parameter groups from one drive to another . All the parameter groups are first uploaded to the keypad, then the keypad is[...]

  • Page 71

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-19 September 2006 Figure 5-14: Parameter Copy to Keypad Download parameters to drive (From keypad, S6.3.3) This function downloads one or all parameter groups uploaded to the keypad to a drive provided that the drive is in STOP status. E[...]

  • Page 72

    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-20 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Parameter Comparison In the Parameter Comparison submenu (S6.4), you can compare the actual parameter values to the values of your customized parameter sets and those loaded to the control keypad. Y ou can compare the [...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-21 September 2006 Safety Note: The Security submenu is protected with a password. Store the password in a safe place! Password (S6.5.1) The application selection can be protected against unauthorized changes with the Password function (S[...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-22 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Parameter Lock (P6.5.2) This function allows the user to prohibit changes to the parameters. If the parameter lock is activated, the text *locked* will appear on the display if you try to edit a parameter value. Note: [...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-23 September 2006 Multimonitoring Items (P6.5.4) The alphanumeric keypad features a display where you can monitor up to three actual values at the same time — see Monitoring Menu (M1) on Page 5-7 and the manual of the application you a[...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-24 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Default page in the operating menu (P6.6.2) Here you can set the location (page) in the Operating menu (in special applications only) to which the display automatically moves to when the set T imeout T ime (see below) [...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-25 September 2006 Hardware Settings Note: The Hardware settings submenu is protected with a password. Store the password in a safe place! In the Hardware Settings submenu (S6.7) under the System menu, you can further control some functio[...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-26 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Fan Control (P6.7.2) This function allows you to control the cooling fan of the inverter . Y ou can set the fan to run continuously when the power is switched on or depending on the temperature of the unit. If the latt[...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-27 September 2006 Figure 5-25: HMI Acknowledge T imeout Number of retries to receive HMI acknowledgement (P6.7.4) With this parameter you can set the number of times the drive will try to receive acknowledgement if it does not receive ac[...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-28 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T rip Counters T rip counters (menu S6.8.2) are counters the values of which can be reset i.e. restored to zero. Y ou can use the following resettable counters: Note: The trip counters run only when the motor is runnin[...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-29 September 2006 Applications (S6.8.4) At location S6.8.4, you can find the Applications submenu containing information on the application currently in use and all other applications loaded into the inverter . The following information[...]

  • Page 82

    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-30 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Expander Boards (S6.8.6) The Expander boards submenu contains information about the basic and option boards. (See Chapter Control unit) Y ou can check the status of each board slot by entering the Expander Boards page [...]

  • Page 83

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 5-31 September 2006 Expander Board Parameters T able 5-16: Expander Board Parameters (Board OPT A9) Figure 5-29: Expander Board Information Menu Further Keypad Functions The control keypad contains additional application-related functions.[...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual 5-32 For more information visit: www .EatonElectrical.com MN04004002E September 2006[...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 6-1 September 2006 Chapter 6 — Start-Up Safety Precautions Before start-up, note the following directions and warnings: WARNING Internal components and circuit boards of the inverter (except for the galvanically isolated I/O terminals) a[...]

  • Page 86

    SPI9000 Inverter Unit FI9 – FI14 User Manual 6-2 For more information visit: www .EatonElectrical.com MN04004002E September 2006 Sequence of Operation 1. Read the safety instructions in the front of this manual carefully and follow them. 2. After installation, make sure: ● Both the inverter and the motor are grounded ● DC supply and motor cab[...]

  • Page 87

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com 6-3 September 2006 ● Check in Monitoring Menu M1 that the value of Output Frequency changes according to the change of frequency reference. ● Press the STOP button on the keypad. 9. Perform the start-up tests without the motor being co[...]

  • Page 88

    SPI9000 Inverter Unit FI9 – FI14 User Manual 6-4 For more information visit: www .EatonElectrical.com MN04004002E September 2006[...]

  • Page 89

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com A-1 September 2006 Appendix A — Fault Codes When a fault is detected by the inverter control electronics, the drive is stopped and the symbol F together with the ordinal number of the fault, the fault code and a short fault description a[...]

  • Page 90

    SPI9000 Inverter Unit FI9 – FI14 User Manual A-2 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T able A-1: Fault Codes (Continued)  Programmable. Fault Code Fault Possible Cause Solution 9 Undervoltage  DC link voltage is below the defined voltage limits: • Supply voltage too low (most probable cause) ?[...]

  • Page 91

    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com A-3 September 2006 T able A-1: Fault Codes (Continued)  Programmable.  “A” faults only . Fault Code Fault Possible Cause Solution 31 IGBT T emperature (hardware) IGBT inverter bridge overtemperature protection detected a short te[...]

  • Page 92

    SPI9000 Inverter Unit FI9 – FI14 User Manual A-4 For more information visit: www .EatonElectrical.com MN04004002E September 2006 T able A-1: Fault Codes (Continued)  Programmable. Fault Code Fault Possible Cause Solution 50 Analog Input (signal range, 4 to 20 mA)  Current for analog input is < 4 mA: • Control cable is broken or loose ?[...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual MN04004002E For more information visit: www.EatonElectrical.com A-5 September 2006[...]

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    SPI9000 Inverter Unit FI9 – FI14 User Manual A-6 For more information visit: www .EatonElectrical.com MN04004002E September 2006[...]

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    Eaton Electrical Inc. 1000 Cherrington Parkway Moon T ownship, PA 15108-4312 USA tel: 1-800-525-2000 www .EatonElectrical.com © 2006 Eaton Corporation All Rights Reserved Printed in USA Publication No. MN04004002E/CPG September 2006 Company Information Eaton’ s electrical business is a global leader in electrical control, power distribution, and[...]