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Elektra Beckum Cool 401 manual

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Table of contents for the manual

  • Page 1

    Operating Instruction Compressed Air-Dryer Cool 201 Cool 401 I14 5003 EGB 03.03[...]

  • Page 2

    2 03.03 T ype Code Cool 201 405AP Cool 401 407AP T ypes equipped with electromagnetic drainvalve according 2.6.1 and 3.8.1. (T ypes equipped with sensor oper ated drainvalve according 2.6.1, 3.8.2 and 5.1.6 are not available.) Serie V ersion[...]

  • Page 3

    3 11.02 T ype Code P art 1 Important user infor- mation P art 2 Installation P art 3 Description P art 4 Operation P art 5 Maintenance Appendix T ab le of contents All safety notes in this operating instruction which ma y cause harm to per sonnel or equipment, when ignored, are marked b y the f ollowing symbols: General danger symbol Electrical dan[...]

  • Page 4

    4 11.02 Part 1 Impor tant User Information 1.1 General notes • This compressed air-dr yer is called CA-dryer in the follo wing. • The Company does not accept responsibility if saf ety regulations are not met dur ing handling, operation, maintenance and repair , e ven though these are not str ictly stated in these operating instr uctions. • W [...]

  • Page 5

    5 11.02 ! ! P art 1 Important user Information Attention! The operator has to obser v e the national wor king-, op- er ating- and safety regulations . Also e xisting inter nal fac- tor y regulations must be met. Maintenance and repair wo rk must only be carried out b y specially trained personnel and, if necessary , under supervision of a person qu[...]

  • Page 6

    6 11.02 • W ear ey e protection and protectiv e glov es • A void contact of liquid refrigerants with your skin (frost- bite). • Do not inhale refrigerant vapours. • T o avoid higher concentrations , all wor k rooms must be ventilated v ery well. The opening of windows and doors may not be sufficient, so an e xhausting system must be used di[...]

  • Page 7

    7 11.02 ! P ar t 1 Important user Information • T ak e victim immediately into the fresh air or into a v er y well ventilated room. • Splashes of refr igerant in the e y es must be blo wn out with the mouth. Then r inse ey es with plenty of water . Do not wipe with cloth! • If the victim does not breathe, perf orm a mouth-to- mouth resuscitat[...]

  • Page 8

    8 11.02 2.1 T ranspor tation 2.2 Requirements on the place of in- stallation 2.3 Installation (mount ing) Fig. 1: Installation of CA-drye r Par t 2 Installation T ranspor tation has to be carried out in the nor mal oper- ating position of the CA-dr ye r . For a short time an inclined position of 45 ° is allowed. At the site of installation, the CA[...]

  • Page 9

    9 11.02 The cooling air f or the refriger ant condenser will be suck ed in at the front panel (fig. 5/3). This area must be kept free and not be obstructed. If necessar y , sufficient cooling air supply must be pro- vided by additional w all openings . The cooling air outlet is positioned at the top of the unit (fig. 5/8). Ensure a free air outlet [...]

  • Page 10

    10 11.02 Attention! A hose must be fix ed at the condensate drain and led out of the casing. An opening (Fig. 5/7) can be used for leading out the hose . F or saf ety reasons the side wall m ust be closed again. The CA-dr yer separates w ater as well as oil from the compressed air . The water/oil mixture must not be led into the sew age. W ater and[...]

  • Page 11

    11 11.02 2.6.3 Connection conden- sate draining Fig. 4: Connection conden- sate draining The condensate drain pipe (fig. 2.1) may be fix ed to the w all with a rising slope of maximum 5 m. Thereby the minimum operation pressure increases f or 0,1 bar per meter . The collecting pipe (fig. 2/2) should be laid through- out its whole length at least as[...]

  • Page 12

    12 11.02 3.1 Designation 3.2 Purpose 3.3 Unit Lay out Fig. 5: Complete system Fig. 6: Electronic regulator - operating panel Par t 3 Description Refr igerating compressed air-dryer (CA-dr yer). V ersion see type code (page 2) Compressed air will be dehumidified b y the CA-dr yer . F ollowing components of the CA-dr yer are accessible from outside ([...]

  • Page 13

    13 11.02 P art 3 Description 6 6 7 8 11 9 12 1 2 3 4 5 10 12 3.3.1 Symbols Fig. 7: Symbols gener al 3.3.2 electronic regulator symbols Fig. 8: Symbols electronic regulator Fig. 9: electronic regulator operation Operation switch “off ”. Compressed air inlet or outlet. Bef ore e xecuting maintenance work at the CA-dr y er , the unit must be disco[...]

  • Page 14

    14 11.02 3.4 electronic regulator Fig. 10: Nor mal displa y electronic regulator , e xample 3.4.1 Normal operation (factory setting) 3.4.2 Summer operation 3.4.3 A utomatic operation P art 3 Description The electronic regulator is a controller specially designed f or CA-dr yers. It operates on the basis of micro processors. Data as cooling temperat[...]

  • Page 15

    15 11.02 The nominal power of the CA-dryer mentioned in the technical data is related to a wo r king pressure of 7 bar , a compressed air inlet temperature of 35 °C as well as an ambient temperature of 25 °C acc. to DIN ISO 7183. Lo wer wor king pressure, higher compressed air inlet tem- perature and/or higher ambient temperatures o verload the c[...]

  • Page 16

    16 11.02 The refrigerant is injected into the refrigerant-to-air heat exchanger where it e v aporates, thereb y the compressed air is cooled. The electronic regulator regulates the cool- ing temperature and keeps the pressure de w point con- stant in nearly all capacity stages. The refr igerant compressed by the motor compressor is condensed within[...]

  • Page 17

    17 11.02 P ar t 4 Operation 4.1 Commissioning 4.2 Starting 4.3 Operation 4.4 Stopping After installation the CA-dr yer is supplied with pow er via the power cab le (fig. 5/1) or by operating the main s witch (fig. 5/13). Bef ore operating the operation s witch (fig. 3/14), a wait- ing period of at least 6 hours is absolutely necessar y . The CA-dr [...]

  • Page 18

    18 11.02 P ar t 4 Operation F ollowing operation data can be recalled b y operating the data selector k ey ( ): - Pressure dew point - Summer operation - P ercentage running time of CA-dr yer in relation to total running time of the system - Ne xt condensate drain in 3 min utes 1. Press data selector ke y ( ) f or 5 seconds to change from displa y-[...]

  • Page 19

    19 11.02 P ar t 4 Operation 4.6.1 Change modes 4.6.1.1 P01 4.6.1.2 P02 4.6.1.3 P03 4.6.1.4 P04 4.6.1.5 P05 4.6.1.6 P06 4.6.1.7 P07 4.6.1.8 P08 4.6.1.9 P09 4.6.1.10 P10 ! Activ ation pressure de w point-summer set value (f ac- tory setting: pressure de w point 7 °C). Ac knowledgement of f ailures (see 5.1) Ackno wledgement maintenance inter v al (s[...]

  • Page 20

    20 11.02 5.1 electronic regulator maintenance display Fig. 16: Maintenance displa y 5.1.1 Ac kno wledgement maintenance interval Fig. 17: A c knowledgement maintenance interval Par t 5 Maintenance Flashing maintenance symbol: - maintenance inter val e xceeded 1 . For ac knowledgement press data selector key ( ) within 5 minutes after restar t the C[...]

  • Page 21

    21 11.02 ! P ar t 5 Maintenance 5.1.4 W eekly maintenance 5.1.5 Cleaning of filter be- fore condensate drain with solenoid valve 5.1.5.1 Dismounting of filters Fig. 17: Solenoid valv e , ball valv e with filter 5.1.5.2 Mounting of Filters 5.1.6 Sensor controlled condensate drain (option) Inspection and cleaning of condensate draining system if nece[...]

  • Page 22

    22 11.02 P ar t 5 Maintenance 5.2 T roub le shooting Fig. 19: F ailure indication gener al 5.2.1 electronic regulator failure indication Fig. 20: electronic regulator F ailure indication Cause 5.2.1.1 F1 sensor pressure de wpoint def ectiv e 5.2.1.2 F2 sensor ambient temperature defectiv e 5.2.1.3 EH EEPR O M: electronic regulator 5.2.1.4 EL electr[...]

  • Page 23

    23 11.02 5.2.2 Ac knowledgement of failures Fig. 21: Ac knowledgement of f ailures 5.2.3 Function: Cause No function 5.2.4 W ater in compressed air system Cause 5.2.4.1 Condensate is not drained properly 5.2.4.2 electronic regulated condensate drain 5.2.4.2.1 F aulty condensate draining 5.2.4.2.2 Solenoid v alve de- f ective P ar t 5 Maintenance Re[...]

  • Page 24

    24 11.02 P ar t 5 Maintenance 5.2.4.3 Sensor-controlled condensate dra in 5.2.4.3.1 Bloc ked discharge pipe 5.2.4.3.2 Operation pressure below required mini- mum Cause 5.2.4.4 T emporar y o verload of the CA-dryer due to non-unif or m com- pressed air consump- tion 5.2.4.5 Ov er load due to high v olume flow , or too high compressed air inlet tempe[...]

  • Page 25

    25 11.02 P ar t 5 Maintenance 5.2.5 Stopping CA-dryer during operation: Cause - Stopping of CA-dr yer b y installed electr ic star t and protection de vice (Klixon) at the refrigerant compressor due to ov er load 5.2.5.1 CA-volume flow too high 5.2.5.2 CA-inlet temperature too high 5.2.5.3 Room temperature too high 5.2.5.4 Defectiv e fan or cooling[...]

  • Page 26

    26 11.02 P ar t 5 Maintenance 5.2.6 High differential pressure at CA-side: Cause 5.2.6.1 Compressed air v olume flow too high 5.2.6.2 W orking pressure too lo w 5.2.6.3 Icing of CA-dryer Remed y Check whether CA-dryer´s capacity is properly selected, increase CA-dryer´s capacity Increase operating pressure , check whether CA-dr yer´s capacity is[...]

  • Page 27

    Pos. Type-No. 405 AP 406 AP 407 AP m³/h 50 65 80 m³/min 0,83 1,08 1,33 2 m³/h 3 Power consumption (total) kW 0,25 0,27 0,33 4 Power consumption (fan) kW 5 50 Hz 6 Allowable pressure (compressed air) min./ max. bar 8 G 9 kg 40 41 44 height width depth 11 Refrigerant quantity R 134a kg 0,37 12 dB (A) 13 IP 14 G Pos.1 : +20°C 1 bar +35°C 7 bar +2[...]

  • Page 28

    operation switch Betr.-schalter 2 1 5 4 S1 M 1 (M200) Ventilator fan M2 M 1 Kälteverdichter fridge compressor (V100) 14 12 13 PE M1 K1 C1 10 11 A1 Kondensatablass condensate drain (A100) A1 A2 PE Y1 Regler Kälte-Drucklufttrockner L N 2 1 3 4 5 6 7 8 9 10 11 12 13 15 A2 NTC-Widerstand NTC-resistor R1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A B C D E F A B[...]

  • Page 29

    1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A B C D E F A B C D E F von Blatt Datum Bearb. Gepr. Norm Name Änderung Zustand Datum Urspr. Ers. f. DIN 40719 JN Typ: Zeichn.Nr./drawing no. L1.1 N1.1 M 1 (M200) Ventilator fan M2 Einspeisung durch Netzstecker supply by plug 220-230V1N~/50Hz L1 L1 PE N PE N X0 L XM + RAH = 1 Kondensatablass condensate drain (A100) [...]

  • Page 30

    A100 Y1 1 Pcs. Condensate Drain Solenoid Valve 405AP-407AP 0101775000 A102 1 Pcs. Drain Valve with Filter 405AP-407AP 0111713000 S1 1 Pcs. Operation switch 405AP-407AP 0108673000 M200 M2 1 Pcs. Fan motor 405AP-407AP 0102404000 PS00 S2 1 Pcs. Fan pressostat 405AP-407AP 0103087000 EICA A2 1 Pcs. Elektronic regulator 405AP-407AP 0111822405 - ...407 Ty[...]

  • Page 31

    D DEUTSCH ENG ENGLISH KONFORMITÄTSERKLÄRUNG DECLARATION OF CONFORMITY Wir erklären in alleiniger Verantwortlichkeit, dass dieses Produkt mit den folgenden Normen übereinstimmt* gemäß den Bestimmungen der Richtlinien** We herewith declare in our sole repsonsibility that this product complies with the following standards* in accordance with the[...]