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Emerson Process Management 1153 SERIES D manual

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Table of contents for the manual

  • Page 1

    Reference Manual 00809-0100-4388, Rev BA January 2008 www .rosemountnuclear .com Rosemount 1 153 Series D Alphaline ® Nuclear Pressure T ransmitter[...]

  • Page 2

    IMP OR TA N T NOTI CE -- ER RA T A Model 115 3 Series D Product Man ual 0080 9-0100-43 88 Rev BA (Januar y 2008) No. Affected Pa ges Description of Change Effect. Date 1 6-8 Process Flange – CF3M (Cast vers ion of 316L SST) Drain/Ve nt Valves – 316L SST Process Connectio ns – 3/8- inch Swagelok com pression fittin g, 316L S ST (1/4-18 NPT opt[...]

  • Page 3

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Rosemount 1 153 Series D Alphaline ® Pressure T ransmitters NO TICE Read this manual before working with the pro duct. For personal and system safety , and for optimum product performance, make sure you thoroughly understand the content s befor[...]

  • Page 4

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D ii Rosemount Nuclear Instrument s, Inc. W arranty and Limit ations of Remedy The warranty and limitations of remedy applicable to this Rosemount equipment are as st ated on the reverse of the current Rosemount quotation and customer acknowledgment forms. RETURN OF MATERIA[...]

  • Page 5

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Revision S t atus Changes From 1999 to January 2008 NOTE The above Revision S tatus list summarizes the changes made. Please refer to bo th manuals for complete comparison det ails. Page (Old) Page (New) Changes Cover Cover Document revision dat[...]

  • Page 6

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D iv[...]

  • Page 7

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com T able of Content s SECTION 1 Introduction Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 About The Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 S[...]

  • Page 8

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D TOC -2 SECTION 5 Maintenance and Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Test Terminals[...]

  • Page 9

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 1 Introduction Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1- 1 About The T ransmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 1- 1 OVERVIEW This manual is designed to[...]

  • Page 10

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 1-2[...]

  • Page 11

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 2 Inst allation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 2-1 Mechanical Considerations . . . . . . [...]

  • Page 12

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 2-2 MECHANICAL CONSIDERATIONS This section contains information you should consider when prep aring to mount the transmitter . Read this section carefully before proceeding to the mechanical installation procedure. Mount the Rosemount 1 153 Series D trans mitter to a rigi[...]

  • Page 13

    Reference Manual 00809-0100-4388, Rev BA January 2008 2-3 Rosemount 1153 Series D Proper location of the transmitter with respect to the process tubing depends on various process parameters. When determining the best location, consider the following: • Keep hot or corrosive fluids fr om contacting the transmitter . • Prevent sediment from depos[...]

  • Page 14

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 2-4 For differential transmitters, also consider the following: • Keep both impulse legs at the same temperature. • When using sealing fluid, fill both piping legs to the same level. • When purging, make the purge connection close to the process taps and purge throu[...]

  • Page 15

    Reference Manual 00809-0100-4388, Rev BA January 2008 2-5 Rosemount 1153 Series D Figure 2-2. T ransmitter Wiring Connections. Figure 2-3. T ransmitter Load Limits. Output Code P Output Code R Pow e r Supply Te r m i n a l S i d e (Cover Remo ved) 4—20 mA DC Design Region Qualified Region 2000 1650 1325 1500 1000 500 0 0 12 13.5 30 40 45 Power Su[...]

  • Page 16

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 2-6 INST ALLATION PROCEDURES Installation consists of mounting the transmitter and conduit and making electrical connections. Following are procedures for each operation. Mechanical T ransmitter The threaded interface between the s ensor module and the electronics housing[...]

  • Page 17

    Reference Manual 00809-0100-4388, Rev BA January 2008 2-7 Rosemount 1153 Series D Figure 2-5. T ransmitter Dimensional Drawings. Low Side Ve n t (GD only) 7 / 16 –20 UNF (T ypical) 9 Max. (228.6) 4.7 Max. (119.4) 4.72 Max. (119.9) 3.4 (86.4) 7 / 16 –14 UNC (4 Places) Nameplate (Remove f or Zero and Span Adjust) T ransmitter Circuitry (this Side[...]

  • Page 18

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 2-8 Conduit 1. Seal the conduit threads with th read sealant (the transmitter conduit seal interface was qualified using Grafoil™ tape). Conduit threads mate with a standard 1 / 2 –14 NPT male fitting. 2. S tarting at zero thread engagem ent, inst all the conduit into[...]

  • Page 19

    Reference Manual 00809-0100-4388, Rev BA January 2008 2-9 Rosemount 1153 Series D Electrical 1. Remove the cover from the term inal side of the transmitter (see Figure 2-5 on page 2-7). 2. Connect the power leads to the “S IGNAL” terminals on the transmitter terminal block (see Figure 2-7 on page 2-9). T orque the terminal screws to 5 in-lb (0.[...]

  • Page 20

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 2-10[...]

  • Page 21

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 3 Calibration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Calibration Procedures . . . .[...]

  • Page 22

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-2 Figure 3-1. Zero Adjustment Range. 600% Zero Elevation Output (mA) 20 4 Pressure (inH 2 O) 600% Zero Elevation ➀ 20 Output (mA) 4 0 25 Pressure (inH 2 O) No Zero Elevation or Suppression ➀ 20 4 Output (mA) ➀ Graphs based on a Range 4 (0-25 to 0-150 inH 2 O) Rose[...]

  • Page 23

    Reference Manual 00809-0100-4388, Rev BA January 2008 3-3 Rosemount 1153 Series D CALIBRATION PROCEDURES Zero and Sp an Adjustment NOTE The Rosemount 1 153 Series D Pressure Transmitter cont ains electronic circuit boards which may be static sensitive. NOTE Covers need not be removed fo r zero and span adjustment. The zero and span adjustment screw[...]

  • Page 24

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-4 1. Adjust the zero to eliminate any existing zero elevation or suppression. With 0 inH 2 O pressure applied to the transmitter , turn the zero adjustment until the output reads 4 mA. The unit is now calibrated for 0 to 100 inH 2 O. 2. Adjust the span to the desired ne[...]

  • Page 25

    Reference Manual 00809-0100-4388, Rev BA January 2008 3-5 Rosemount 1153 Series D B1. Method (Output Code P—Amplifier Board with Holes) a. Cut the jumper wire, form, and inse rt across 2 jumper p ads on the component side of the board in the “elevate zero” position (see Figure 3-3 (Detail A2) on Page 3-7). b. T urn the board over and clip the[...]

  • Page 26

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-6 1. Apply mid-range pressure and note the error between theoretical and actual output signal. 2. Apply full-scale pressure. Multiply the error noted in step 1 by six and by the rangedown factor . 3. Add the result to the full-scale output for negative errors, or subtra[...]

  • Page 27

    Reference Manual 00809-0100-4388, Rev BA January 2008 3-7 Rosemount 1153 Series D Figure 3-3. Jumper Wire Placement. “P” OUTPUT Moderate Elevation/ Suppression (No Jumper Wire) Jumper Wire Jumper Wire DETA IL A1 DETA IL A2 (T o Elevate Zero) DETAIL A3 (T o Suppress Zero) EZ SZ EZ SZ EZ SZ Moderate Elevation Suppression (No Jumper Wire) Jumper W[...]

  • Page 28

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-8 Figure 3-4. Linearity and Damping Adjustment. Damping Adjustment Damping electronics are available as an option. Transmitters with standard electronics can be retrofitted with t he adjustable damping feature by changing out both the amplifier board (RMT P/N 01 154-002[...]

  • Page 29

    Reference Manual 00809-0100-4388, Rev BA January 2008 3-9 Rosemount 1153 Series D Correction For High Line Pressure (Rosemount 1 153DD and 1 153HD Only) Spa n If a differential transmitter is calibrated with the low side at ambient pressure but will be used at high line pressure , correct the span adjustment to compensate for the effect of st atic [...]

  • Page 30

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-10 7. Calculate full-scale adjustment correction in terms of pressure: 8. Repeat step 4 with the results of step 7: 9. Repeat step 5 with the result of step 8: 10. Add the mA correction to the ideal full-scale output (20 mA). This is the corrected ideal full-scale outpu[...]

  • Page 31

    Reference Manual 00809-0100-4388, Rev BA January 2008 3-1 1 Rosemount 1153 Series D 1. Using standard calibration procedures, calibrate the unit to the required span, with the 4 mA or zero point corresponding to zero differential pressure: 4 mA at 0 inH 2 O and 20 mA at 400 inH 2 O 2. Apply static pressure to both high and low process connections w[...]

  • Page 32

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-12[...]

  • Page 33

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 4 Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 T ransmitter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 4-1 The ␦ -Cell Sensor . . . . . . . . . .[...]

  • Page 34

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 4-2 K 1 is a constant. C 1 is the capacit ance between the high pressure side and the sensing diaphragm. C 2 is the capacit ance between the low pressure side and the sensing diaphragm. Where: I ref is the current source. V p-p is the peak-to-peak oscillation voltage. f i[...]

  • Page 35

    Reference Manual 00809-0100-4388, Rev BA January 2008 4-3 Rosemount 1153 Series D Figure 4-2. The ␦ -Cell. THE ␦ -CELL SENSOR Process pressure is transmitted thro ugh an isolating diaphragm and silicone oil fill fluid to a sensing diaphragm in the center of the ␦ -Cell. The reference pressure is transmitted in like manner to the other side of[...]

  • Page 36

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 4-4 OSCILLATOR The oscillator has a frequency determined by the capacit ance of the sensing element and the inductance of the transformer windings. The sensing element capacit ance is va riable. Therefore, the frequency is variable about a nominal value of 32 kHz. An inte[...]

  • Page 37

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 5 Maintenance and T roubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 T est T erminal[...]

  • Page 38

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 5-2 TE S T TE R M I N A L S The test terminals are connected ac ross a diode through which the loop signal current passes. The indicating meter or test equipment shunts the diode when connected to the test terminal s. As long as the voltage across the terminals is kept be[...]

  • Page 39

    Reference Manual 00809-0100-4388, Rev BA January 2008 5-3 Rosemount 1153 Series D 1. Disengage the header assembly board (4) as described in the electrical housing disassembly procedure on 5-4. Y ou need not remove the sensing module from the electrical housing for checkout. 2. Jump connections 1 and 2 on the header assembly board (see Figure 5-1 o[...]

  • Page 40

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 5-4 Electrical Housing Disassembly 1. The signal terminals and test term inals are accessible by unscrewing the cover (1) on the terminal side. Th is compartment is identified as “terminal side” on the nameplate. The terminals are permanently attached to the housing a[...]

  • Page 41

    Reference Manual 00809-0100-4388, Rev BA January 2008 5-5 Rosemount 1153 Series D Preliminary 1. Replace the cover O-rings (2) w henever you remove a cover . Clean the sealing areas with alcohol, if necessary , and lightly grease the O-ring with Dow Corning 55 Silicone O-ring Grease (Rosemount P/N 01 153-0248-0001 or P/N 01 153-0053- 0001). S pray [...]

  • Page 42

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 5-6 Process Flange Reassembly 1. Replace the metal O-rings (1 1) with new O-rings if the flanges were removed. 2. Carefully place an O-ring (1 1) in th e isolator well of the high side (“H”) of the sensing module. Place the O -ring so the edge of the rolled ring faces[...]

  • Page 43

    Reference Manual 00809-0100-4388, Rev BA January 2008 5-7 Rosemount 1153 Series D Figure 5-2. T ypical Rosemount 1 153 Series D Exploded View . T a ble 5-1. Rosemount 1 153 Series D Parts List. Part Description Part Description 1 Electronics Cover 1 1 Metal O-Ring for Process Flange 2 O-Ring for Electronics Cover 12 Sensor Module 3 Electronics Hous[...]

  • Page 44

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 5-8 T a ble 5-2. T orque References. Item T o Be T orqued T orque V alue T olerance Bracket to Mounting Panel Bolts 19 ft-lb (26 N-m) ±1 ft-lb (1 N-m) T ransmitter to Bracket Bolts 21 ft-lb (29 N-m) ±1 ft-lb (1 N-m) Swagelok Process Fittings See installation instruction[...]

  • Page 45

    Reference Manual 00809-0100-4388, Rev BA January 2008 5-9 Rosemount 1153 Series D T a ble 5-3. T roubleshooting. Symptom P otential Source Corrective Action High Output Primary Element Check for restrictio ns at primary element, improper installa tion or poor conditi on. Note any changes in process fluid properties. Impulse Piping Check fo r leaks [...]

  • Page 46

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 5-10 Erratic Output Loop Wiring Check for adequate voltage to the transmitter . Check for intermittent shorts, open circuit s and multiple grounds. Impulse Piping and Process Connections Check for entrapped gas in liquid line s and for liquid in dry lines. T ransmitter El[...]

  • Page 47

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 6 S pecifications and Reference Dat a Nuclear Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 6-1 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . page 6-3 Functional Specifications . [...]

  • Page 48

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-2 Steam Pressure/T emperature: Accuracy within ±(4.5% upper range limit + 3.5% span) during and af ter exposure to steam at the followi ng temperatures and pressures: 420 °F (215.6 °C), 95 psig for 3 minutes 350 °F (176.6 °C), 120 psig for 7 minutes 320 °F (160 °[...]

  • Page 49

    Reference Manual 00809-0100-4388, Rev BA January 2008 6-3 Rosemount 1153 Series D Figure 6-1. Qualified Life vs. Ambient T emperature. PERFORMANCE SP ECIFICATIONS Based on zero-based ranges under reference conditions. Accuracy ±0.25% of calibrated span; includes co mbined ef fects of linearity , hysteresis, and repeatability Dead Band None Drif t [...]

  • Page 50

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-4 Rosemount 1 153HD: Maximum zero shift after 3,000 psi (20.68 MPa) overpressure: Rosemount 1 153GD and 1 153AD: Maximum zero shift af ter 2,000 psi (13.8 MPa) overpressure: Maximum zero shift af ter 4,500 psi (31.0 MPa) overpressure: Maximum zero shift after 6,000 psi [...]

  • Page 51

    Reference Manual 00809-0100-4388, Rev BA January 2008 6-5 Rosemount 1153 Series D Load Effect No load effect other than the change in the volt age supply to the transmitter Mounting Position Effect No span ef fect; zero shift of up to 1.5 inH 2 O (372 Pa) which can be calibrated out Response Time Fixed time constant (63%) at 100 °F (37.8 °C) as f[...]

  • Page 52

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-6 FUNCTIONAL SP ECIFICATIONS Service Liquid, gas, or vapor Output 4–20 mA dc Power Supply Load limits are as shown in Figure 6-2 Figure 6-2. Load Limits. T ransmitter Load Limit s Output Code P Output Code R Sp an and Zero Continually adjustable externally Zero Elevat[...]

  • Page 53

    Reference Manual 00809-0100-4388, Rev BA January 2008 6-7 Rosemount 1153 Series D T emperature Limits Normal operating limits: 40 to 200 °F (4.4 to 93.3 °C) Qualified storage limits: –40 to 120 °F (–40 to 48.9 °C) Humidity Limit s 0–100% relative humidity (NEMA 4X) V olumetric Displacement Less than 0.01 in 3 (0.16 cm 3 ) Tu r n - O n T i[...]

  • Page 54

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-8 St atic Pressure and Overpressure Limit s Rosemount 1 153DD: 0.5 psia to 2,000 p sig (3.4 kPa abs to 13.8 MPa) maximum rated static pressure for operation within specifica tions; overpressure limit is 2,000 psig (13.8 MPa) on either side without damage to the transmit[...]

  • Page 55

    Reference Manual 00809-0100-4388, Rev BA January 2008 6-9 Rosemount 1153 Series D Process Connections 3 / 8 -in. Swagelok compression fitting, 316 SST ( 1 / 4 –18 NPT optional) Electrical Connections 1 / 2 –14 NPT conduit with screw terminals Wei ght 24 lb (10.9 kg) including mounting bracket[...]

  • Page 56

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-10 T a ble 6-1. T ransmitter Design S pecifications. Model Product Description 1 153 Alphaline Pressure T ransmitters for Nuclear Applications Code Pressure Measurement D H A G Differential Pressure; 2,000 p sig (13.8 MPa) St atic Pressure Rating Differential Pressure; [...]

  • Page 57

    Reference Manual 00809-0100-4388, Rev BA January 2008 6-1 1 Rosemount 1153 Series D T a ble 6-2. Rosemount 1 153 Series D S pare Part s List. Sp are Parts Category (1) T raceable Part Quantity Required Item Number (see Figure 5-2 on page 5-7) Part Description Rosemount 11 5 3 D D Order No. Rosemount 11 5 3 H D Order No. Rosemount 11 5 3 G D Order N[...]

  • Page 58

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-12 Sp are Part s Shelf Life S tore all spare transmitters and sp are component parts in accordance with ANSI N45.2.2 level B. Qualified transmitters, spare circuit boards , sp are O-rings: The qualified life (as defined in Qualification T est Report D8300040) plus the s[...]

  • Page 59

    Reference Manual 00809-0100-4388, Rev BA January 2008 6-13 Rosemount 1153 Series D IMPORT ANT NOTICE There are factors to consider concer ning maintenance of qualification and traceability during on-site instrument repair because of the nuclear use intended for these part s. Rosemount Nuclear Instrumen ts , Inc. rigidly controlled the original asse[...]

  • Page 60

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-14[...]

  • Page 61

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Index A About The Transmitter . . . . . . 1-1 B Board Checkout . . . . . . . . . . . 5-2 Both Output Codes . . . . . . . . 6-2 C Calibration . . . . . . . . . . . . . . . 3-1 Calibration Procedures . . . . . . 3-3 Conduit Connection . . . . . . [...]

  • Page 62

    Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D Index-2[...]

  • Page 63

    [...]

  • Page 64

    Emerson Process Management © 2008 Rosemount Inc. All rights reserved. ¢00809-XXXX-XXXX ¤ The Emerson logo is a trade mark and service mark of Emerson Electric Co. Rosemount, the Rosemount logotype, and Alphalin e are registered trademarks of Rosemount Inc. ␦ -cell is a trademark of Rosemount, Inc. All other marks are the property of their resp[...]