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Emerson Process Management OXYMITTER 4000 manual

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Table of contents for the manual

  • Page 1

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 http:// www .proces sanalytic.c om OXYMITTER 4000 HAZARDOUS AREA OXYGEN TRANSMITTER[...]

  • Page 2

    Emerson Process Management Rosemount A nalytical Inc. Process A nal y tic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess .com http:// www .proces sanalytic.c om ESSENTI A L INSTRUCTIONS READ THIS PA GE BEFORE PROCEEDING! Rosem ount Anal ytical desig ns, m anufactur es and test s it[...]

  • Page 3

    HIGHLI GHTS OF CH ANGES Effectiv e April, 20 04 Rev. 4.0 Page Summ ary Cover Updated re vision num ber and date. D eleted cert ific ation data. P-3 through P-14 Added f oreign lan guage ver sions of “Safet y Instructi ons for the W iring and Instal lation of this Apparat us”. 1-1 Revised W ar ning. Revised p ara. 1-2a t o inclu de LOI and Model[...]

  • Page 4

    HIGHLI GHTS OF CHANGES (Conti nued) Effectiv e April, 20 04 Rev. 4.0 Page Summ ary 3-5 Revised para. 3- 3a to cor rect m A signal l evel va lues. Mo ved p ower up and rem aining proc edures to S ection 5, Startu p and Oper ation. 4-1 thro ugh 4-5 Added ne w Section 4 to disc uss s ystem c onfiguratio n instr uctions for instrum ents with an LOI. 5-[...]

  • Page 5

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management i Hazardous Ar ea Oxymitter 4000 TA BLE OF CO NT ENT S PREF A CE ........................................................................................................................ ....1 Definitions ...........................[...]

  • Page 6

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 ii Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 6-0 ST ARTUP AND OPER ATION OF H AZARDOUS AREA OXYM ITT ER 4000 WITH LOI....................................................................................................................... .. 6-[...]

  • Page 7

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management iii Hazardous Ar ea Oxymitter 4000 LIST OF ILLUSTR ATIONS Figure 1-1. T y pical System Package ....................................................................................... 1-2 Figure 1-2. Hazar dous Area Ox ymitter 4000 [...]

  • Page 8

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 iv Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 Figure 8-10. Fault 8, Lo w Heater T emp ................................................................................... 8-12 Figure 8-11. Fault 9, H igh Heater T emp ...........................[...]

  • Page 9

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 Hazardous Ar ea Oxymitter 4000 PREFACE The purpose of this manual is to provide infor mation concerning the components, func- tions, installation and ma intenance of the Oxymitter 4000 Hazar dous Area Oxygen Transmit ter. Some [...]

  • Page 10

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 P-2 R osemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 IMPORT A NT S A FETY INSTRUCTI ONS FOR THE WIRING AND INST A LLATION OF THIS APP A R A TUS The following safety instructions apply specifically to all EU member states. They should be strictl y a[...]

  • Page 11

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-3 Hazardous Ar ea Oxymitter 4000 BELANGRIJK Veiligheidsvo orschri ften voor de aanslu iting en ins tallatie van dit toes tel. De hierna volgende veiligheid svoorsch riften z ijn vooral b edoeld voor de EU l idstaten. Hier moet aa[...]

  • Page 12

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 P-4 R osemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 VIGTIGT Sikkerhedsinstrukt ion for tilslutning og in stallering af dette ud styr. Følgende sikk erhedsin struk tioner gæ lder speci fikt i a lle EU-me dlem slande. Ins truktionern e skal nøj e[...]

  • Page 13

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-5 Hazardous Ar ea Oxymitter 4000 BELANGRIJK Veiligheids instructie s voor de bed rading en inst allatie v an dit appar aat. Voor alle EU lidstat en zijn de volgende veiligheid sinstru cties van t oepassing. O m aan de geldende ri[...]

  • Page 14

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 P-6 R osemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 TÄRKEÄÄ Turvallisuusohj e, jota on noudatettava tämän la itteen asen tamis essa ja k aapeloinn issa. Seuraavat oh jeet pätevät erityise sti EU:n jäsenvaltio issa. Niitä täytyy eh dottom[...]

  • Page 15

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-7 Hazardous Ar ea Oxymitter 4000 IMPORTANT Consignes de s écurité conc ernant l e raccord ement et l’ins tallation de ce t appareil. Les consigne s de sécurit é ci-dessou s s’adre ssent par ticulièrem ent à tous les ét[...]

  • Page 16

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 P-8 R osemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 Wichtig Sicherhe itshinweise für den A nschluß und die Inst allation die ser G eräte . Die folgend en Sicherhei tshinweis e sind in al len Mitgl iederstaaten der europäisc hen Gemei nschaft g[...]

  • Page 17

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-9 Hazardous Ar ea Oxymitter 4000 IMPORTANTE Norme di sicur ezza per il c ablaggi o e l’inst allazione d ello stru mento. Le seguenti n orme d i sicurezz a si applicano specifica tamente agl i stati membr i dell’Unione Europea[...]

  • Page 18

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 P-10 Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 VIKTIG Sikkerhets instruks for tilkob ling og in stallasj on av dette ut styret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjon en[...]

  • Page 19

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -11 Hazardous Ar ea Oxymitter 4000 IMPORTANTE Instruçõe s de segurança par a ligação e instalação des te aparelho. As seguinte s instru ções de s egurança ap licam-se especi ficamente a todos os estados membros da UE. D[...]

  • Page 20

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 P-12 Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 IMPORTANTE Instrucc iones de segur idad para el mon taje y cable ado de est e aparato. Las siguien tes instruc ciones d e seguridad , son de aplica cion espe cifica a todos los miembros d e la UE[...]

  • Page 21

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -13 Hazardous Ar ea Oxymitter 4000 VIKTIGT Säkerhetsföreskri fter för kab lage och installation av d enna apparat. Följande säk erhets föreskrifter ä r tilläm pliga för sam tliga EU-me dle msländer. D e skall följas i [...]

  • Page 22

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 P-14 Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000[...]

  • Page 23

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -15 Hazardous Ar ea Oxymitter 4000 CERAMIC FIBER PRODUCTS MATERIA L SAFETY DATA SHEET JULY 1, 1996 SECTION I. IDENTIFICA TION PRODUCT NAME Cerami c Fiber Heaters, Mol ded Insu lation Modul es and Ceram ic Fiber Radi ant Heater Pa[...]

  • Page 24

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 P-16 Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 SECTION II. PHYSICAL DATA APPEARANCE AND ODOR C ream to white colored fiber s hapes. With or w ithout optional white to gray granu lar surface coating and/or optional black su rface coating. SPEC[...]

  • Page 25

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -17 Hazardous Ar ea Oxymitter 4000 SECTION V. HEALTH HAZARD DATA THRESHOLD LIMIT VALUE (S ee Section III) EFFECTS OF OVER EX POSURE EYE Av oid contact with eyes. Slightly to moderately irritating. Abrasive action ma y cause damag[...]

  • Page 26

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 P-18 Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 TOXICOLOGY A number of studies on the health effects of inhalation exposu re of rats and hamsters are available. Rats were exposed to RC F in a series of life-time nose-only inhalation studies. T[...]

  • Page 27

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -19 Hazardous Ar ea Oxymitter 4000 SECTION VII. SPILL OR LEAK PROCEDURES STEPS TO BE TAKEN IF MATERIAL IS R ELEASED OR SPILLED Where possible, use vacuum suction with HEP A filters to clean up spilled material. Use dust supp ress[...]

  • Page 28

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 P-20 Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING G eneral cl eanliness should be f ollow ed. The Toxicology data in dicate that ceramic fiber sh ould be handled wit[...]

  • Page 29

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -21 Hazardous Ar ea Oxymitter 4000 Insulation su rface should be lightly s prayed with water bef ore remova l to suppress airborn e dust. As water evapo- rates during removal, additional water should be sp rayed on surfaces as ne[...]

  • Page 30

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 P-22 Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYL INDERS Edited from selected par agraphs of the Compres sed Gas Association’s “Handbook of Compre ssed Gases” published in [...]

  • Page 31

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Specifications 1-1 Hazardous Ar ea Oxymitter 4000 SECTION 1 DESCRIPTION AND SPECIFIC A TIONS 1-1 COMPONENT CHECKLIST OF T YPICAL SYST EM (P ACKAGE CONT ENTS) A t ypical Rose mount Ha zardous Area O xymitt er 4000 O[...]

  • Page 32

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 1-2 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 2 8 1 4 3 37270007 6 7 o HART Communicator FISHER-ROSEMOUNT TM MAN 4275A00 English October 1994 5 1. Instruction Bulletin 2. IMPS 4000 Intel ligent M ultiprobe T es[...]

  • Page 33

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Specifications 1-3 Hazardous Ar ea Oxymitter 4000 W hen the cell is at o perating tem perature and there are uneq ual ox ygen concentr a- tions acros s the cell, oxygen ions wil l travel from the high ox ygen parti[...]

  • Page 34

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 1-4 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 For s y stem s with one or two Ha zardous Area Ox y m itter 4 000 units per com bustion process , an optiona l rem ote mounted SPS 4000 Single Pr obe Autoca librat [...]

  • Page 35

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Specifications 1-5 Hazardous Ar ea Oxymitter 4000 5. Field rep laceable cel l, heater , therm o- couple, d iffus er, and PC boar ds. 6. The Ha zardous Ar ea Oxymit ter 4000 is construc ted of rugg ed 316L s tainles[...]

  • Page 36

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 1-6 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 (d) Optional IMPS 40 00. The Pro- gramm able Logic Controller (PLC) in the I MPS 4000 provides fault indications using f lashing LE Ds and LCD dis play mess ages. R[...]

  • Page 37

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Specifications 1-7 Hazardous Ar ea Oxymitter 4000 CALIBRA TION GAS 2 37270014 DUCT ST ACK GASES CALIBRA TION GAS ADAPTER PLA TE LINE VOL T AGE LOGIC I/O INSTRUMENT AIR SUPPL Y (REFERENCE AIR) PRESSURE REGULA TOR FL[...]

  • Page 38

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 1-8 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 DUCT ST ACK GASES CALIBRA TION GAS ADAPTER PLA TE LINE VOL T AGE LOGIC I/O INSTRUMENT AIR SUPPL Y (REFERENCE AIR) PRESSURE REGULA TOR FLOWMETER ST ANDARD OXYMITTER [...]

  • Page 39

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Specifications 1-9 Hazardous Ar ea Oxymitter 4000 A source of instr ument air is opti onal at the Ha zardous Ar ea Ox y m itter 4000 f or refer ence air use . Since the unit can be equipp ed with an in-place ca lib[...]

  • Page 40

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 1-10 Description and Specificati ons Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 1-6 PR OBE OPTIONS a. Flame Arrestor C eramic Dif fusion Assembly The f lame arres tor ceram ic diff usion as- sembl y, Figure 1-9 , includes a set of baffles be[...]

  • Page 41

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Specifications 1-11 Hazardous Ar ea Oxymitter 4000 VIEW A VIEW B A B A B 15 o 2 .187 1 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER .187 6.00 125 .45 MIN 90 o 3.584 3.554 SKIN CUT F ACE FOR 90 o [...]

  • Page 42

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 1-12 Description and Specificati ons Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 1-7 SPECIFIC A TIO NS O 2 Range: Standard............................................. 0 to 10% O 2 , 0 to 25% O 2 , 0 to 4 0% O 2 (via HART) Accurac y .........[...]

  • Page 43

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Specifications 1-13 Hazardous Ar ea Oxymitter 4000 Power Requir ements : Probe Hea ter ...................................... 175 W nom inal Electronics .......................................... 10 W nominal Maxim[...]

  • Page 44

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 1-14 Description and Specificati ons Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 Table 1-1. Product Matrix O X T4C O XYMITTER 4000 - EXPLOSION PROOF - IN SITU O XYGE N TRANSMITTER Explosion P roof Oxygen T ransmitter - Instruct ion Book Code [...]

  • Page 45

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Specifications 1-15 Hazardous Ar ea Oxymitter 4000 Table 1-1. Product M atrix (Continued) Continued Code Operator Interface (3) 1 Membrane K e ypad - HART Capab le 2 Membrane K e ypad - HAR T Capable , Glass Window[...]

  • Page 46

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 1-16 Description and Specificati ons Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 Table 1-2. Calibration Components Part Number Descript ion 1A99119G 01 Two disp osable ca libration g as bottl es — 0.4% a nd 8% O 2 , balance n itrogen — 5 [...]

  • Page 47

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 Hazardous Ar ea Oxymitter 4000 SECTION 2 INSTALLATION The Hazardous Area Oxymitte r 4000 and prob e abrasiv e shield are heav y. Use proper lifting and carrying proce - dures to avoid pers onal injury. Install all[...]

  • Page 48

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 2-2 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 CO VER REMO V AL & ACCESS 305 305 (12) (12) ADD TO DIM “ A ” FOR PROBE WITH CERAMIC DIFFUSER 95 (3.8) WITH SNUBBER DIFFUSER DIM "A" 66 (2.6) 76 (3.0) DIM "B&quo[...]

  • Page 49

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 Hazardous Ar ea Oxymitter 4000 () 56.0 2.21 () 164.6 6.48 246.9 9.72 () 84.6 3.33 () 62.0 (2.44) DIA. 189.8 7.47 () 140.2 5.52 () 66.5 2.62 () 93.5 ( ) 3.68 PIPE MOUNT CONFIGURA TION REMO TE ELECTRONICS WITH LOI A[...]

  • Page 50

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 2-4 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 P S U E I T P I C R H W E N T H G C K E N I - E E R W A V I S O L P - X O M T A G N I N - R I T L A I V E - E E H DEFLECT OR ASSY 3 FT 18 IN PROBE T ABLE 3 INST ALLA TION/REM O VA L 6[...]

  • Page 51

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 Hazardous Ar ea Oxymitter 4000 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE V . MOUNTING PLA TE DIMENSIONS FOR HAZARDOUS AREA OXYMITTER 4000 T ABLE VI. MOUNTING[...]

  • Page 52

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 2-6 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 NOTE: ALL MASONRY ST ACK WORK AND JOINTS EXCEPT ADAPTOR PLA TE NOT FURNISHED BY ROSEMOUNT . INST ALLA TION FOR MASONRY W ALL ST ACK CONSTRUCTION INST ALLA TION FOR MET AL W ALL ST ACK[...]

  • Page 53

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 Hazardous Ar ea Oxymitter 4000 4. If using th e optiona l ceram ic dif fusion element, th e vee def lector m ust be c or- rectl y oriented. B efore ins erting the Hazardous Area Ox ymitter 4 000, chec k the direct[...]

  • Page 54

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 2-8 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 P S U E I T P I C R H W E N T H G C K E N I - E E R W A V I S O L P - X O M T A G N I N - R I T L A I V E - E E H GAS CAL. DRIP LOOP LOGIC I /O, 4-20 mA SIGNAL LINE VO L T AG E REPLAC[...]

  • Page 55

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 Hazardous Ar ea Oxymitter 4000 To meet the Safet y Requiremen ts of IEC 1010 ( EC requiremen t), and ensure safe operation of this equipment, con- nection t o the main e lectrical p ower supply must be made thr ou[...]

  • Page 56

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 2-10 Installation Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 INTEGRAL ELECTRONICS WITHOUT SPS 4000 CALIBRATION HANDSHAKE/ LOGIC I/O LINE V OL T AGE 4-20 mA SIGNAL AC L1 AC N + + - - 4-20 LOGIC I/O + LOGIC I/O - 4-20 mA + 4-20 mA - GROUND CAL[...]

  • Page 57

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-11 Hazardous Ar ea Oxymitter 4000 2-3 ELECTRIC AL INST ALLATION (FOR HAZARDOUS ARE A OXYMITT ER 4000 WITH RE MOTE ELE CTR ON IC S) All wir ing m ust conf orm to loca l and nati onal codes. Disconnect and lock out po[...]

  • Page 58

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 2-12 Installation Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 TYPE K THERMOCOUPLE SIGNAL HEA TER POWER (BELOW CO VER) O XYGEN SIGNAL + + - - TERMINAL BLOCK GROUND LUGS 37270023 LINE V OL T AGE 4-20 mA SIGNAL AC L1 AC N + + - - 4-20 TERMINAL B[...]

  • Page 59

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-13 Hazardous Ar ea Oxymitter 4000 TYPE K THERMOCOUPLE SIGNAL HEA TER POWER (BELOW CO VER) O XYGEN SIGNAL + + - - LINE 1 NEUTRAL GROUND 90-250 V AC, 50-60 HZ LINE V OL T AGE INPUT TERMINAL BLOCK GROUND LUGS 37270024 [...]

  • Page 60

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 2-14 Installation Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 If using an IMPS 40 00 or an SPS 40 00, install it in a non-hazardous, explosive- free enviro nment. 2. Calibration Handshak e/Logic I/O. The output sig nal can be us ed to tr igge[...]

  • Page 61

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-15 Hazardous Ar ea Oxymitter 4000 37270008 REF AIR SET 263C152G01 1 FLOWMETER 0.006-0.057 SCMH (0.2-2.0 SCFH) 771B635H02 2 PRESSURE GAGE 0-103 KP A GAGE (0-15 PSIG) 275431-006 3 COMBINA TION FIL TER-REG. 0-207 KP A [...]

  • Page 62

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 2-16 Installation Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 NOTE ! Upon completing installation, make sure that the Hazardous Area Oxymitter 4000 is turn ed on an d operating prior to firing up t he combu stion proce ss. Damage can result f[...]

  • Page 63

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Configurati on with Keypad 3-1 Hazardous Ar ea Oxymitter 4000 SECTION 3 CONFIGUR ATION OF HAZARDOUS ARE A OXYMITTER 4000 WITH MEM BRANE KEYP A D Install all p rotective equipmen t covers and safety ground lea ds before equipmen t s[...]

  • Page 64

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 3-2 Configuration with Keypad Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 c. Verify Hazardous Area Oxymitter 4000 Configuration Located on the m icroproces sor board, th e top board, are two s witches that conf igure outputs f or the Hazar do[...]

  • Page 65

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Configurati on with Keypad 3-3 Hazardous Ar ea Oxymitter 4000 1. Access TP5 and T P6 next to t he mem - brane k eypad. Att ach a m ultimeter across TP5 and T P6. The cal ibratio n and process gases can now be moni- tored. Pres sing[...]

  • Page 66

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 3-4 Configuration with Keypad Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 The HART option is not protected by energy limiting barri ers. It must not be interfaced from w ithin the hazardous area. The 4-20 mA cables should be routed and the co[...]

  • Page 67

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Configurati on with Keypad 3-5 Hazardous Ar ea Oxymitter 4000 3-3 RECOMM ENDED CONFIGURATION a. 4-20 mA Signal Upon Critical A larm Rosem ount recomm ends that the f actor y default be utilize d. The 4-20 mA s ignal will go to the [...]

  • Page 68

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 3-6 Configuration with Keypad Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000[...]

  • Page 69

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Configurati on with LOI 4-1 Hazardous Ar ea Oxymitter 4000 SECTION 4 CONFIGUR ATION OF HAZARDOUS ARE A OXYMITTER 4000 WITH L OI Install all p rotective equipmen t covers and safety ground lea ds before equipmen t startup. F ailure [...]

  • Page 70

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 4-2 Configuration with LOI Rosemount Analyt ical Inc. A Division o f Emerson Process Management Hazardous Ar ea Oxymitter 4000 c. Verify Hazardous A rea Oxymitter 4000 Configuration Located on the m icroproc essor board ar e two switch es that c onfigure Ha zardous Area Ox y m itter 4 000 outputs ([...]

  • Page 71

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Configurati on with LOI 4-3 Hazardous Ar ea Oxymitter 4000 f. On ce the cell is up to op erating temp era- ture, the O 2 percentag e can b e read: 1. To acc ess TP5 and T P6 under the LOI module ( Figure 4- 2), power down the Ox y [...]

  • Page 72

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 4-4 Configuration with LOI Rosemount Analyt ical Inc. A Division o f Emerson Process Management Hazardous Ar ea Oxymitter 4000 The HART option is not protected by energy limiting barri ers. It must not be interfaced from w ithin the hazardous area. The 4-20 mA cables should be routed and the connec[...]

  • Page 73

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Configurati on with LOI 4-5 Hazardous Ar ea Oxymitter 4000 4-3 RECOMM ENDED CONFIGURATION a. 4-20 mA Signal Upon Critical A larm Rosem ount recomm ends that the f actor y default be utilize d. The 4-20 mA s ignal will go to the 3.5[...]

  • Page 74

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 4-6 Configuration with LOI Rosemount Analyt ical Inc. A Division o f Emerson Process Management Hazardous Ar ea Oxymitter 4000[...]

  • Page 75

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Startup and Operati on with Keypad 5-1 Hazardous Ar ea Oxymitter 4000 SECTION 5 S T AR T U P AN D OP E R AT I O N OF HA ZARDO US A RE A OXYMITTER 4000 WITH MEMBR A N E KEYP A D 5-1 POWER U P a. Startup Displa y W hen power is app l[...]

  • Page 76

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 5-2 Startup and Operation with Keypad Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 d. Keypad The f ive mem brane ke ys on the mem brane ke y pad are onl y used during calibrati on to adjust the high and lo w gas and to initiate the calibr ation [...]

  • Page 77

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Startup and Operati on with Keypad 5-3 Hazardous Ar ea Oxymitter 4000 4. CAL LED . The CAL L ED is on s tead y or flashin g during c alibrat ion. Fur ther inform ation is a vailabl e in Sect ion 9, MAINTEN ANCE AND SERV ICE. 5. Key[...]

  • Page 78

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 5-4 Startup and Operation with Keypad Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000[...]

  • Page 79

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6 -1 Hazardous Ar ea Oxymitter 4000 SECTION 6 S T AR T U P AN D OP E R AT I O N OF H A Z ARDOUS AREA OXYMITTER 4000 WITH L OI 6-1 POWER U P a. Startup Displa y W hen power is app lied to th e probe, t[...]

  • Page 80

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 6-2 Startup and Operation with LOI Rose mount Anal ytical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 LCD DISPLA Y WINDOW SELECTION ARRO WS SELECTION ARRO W 37260054 SELECTION ARRO W T OUCH CONFIRMA TION LED Figure 6-3. LOI Features 6-3 NAVIG ATING T HE LOC AL OPE[...]

  • Page 81

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6 -3 Hazardous Ar ea Oxymitter 4000 6-5 LOI M ENU TREE This LOI m enu for the Ox ymitter 4000 is sho wn in Figure 6-4. T his m enu tree is s pecific to the Ox y mitter 4000. The m enu tree will as sis[...]

  • Page 82

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 6-4 Startup and Operation with LOI Rose mount Anal ytical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 SYSTEM O2 Gas 1 O2 Gas 2 O2-Reset V als O2 O2 Cal Intervl O2- Gas T ime Purge T ime _____% _____% ____H ___Sec. Y es/No Y es/No ____H ___Sec. Y es/No Out T racks [...]

  • Page 83

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6 -5 Hazardous Ar ea Oxymitter 4000 7. Gas T ime – How long s hould each cal gas flo w. Factor y default is 300 sec - onds, but t he user m ay want to v ary this depe nding upo n the leng th of cali[...]

  • Page 84

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 6-6 Startup and Operation with LOI Rose mount Anal ytical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 d. SYST EM /Statu s 1. Alarm s – Diagnos tic alarm s. See Sectio n 8, TROUBL ESHOOTING. 2. PID Param eter – D ispla ys the line volt- age, power ing the Ox ym[...]

  • Page 85

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6 -7 Hazardous Ar ea Oxymitter 4000 6-8 OXYM ITTER 40 00 TEST POINTS Refer to Figure 6-6 . System test points are located o n the boar d belo w the LOI m odule. Tes t points 1 throu gh 6 allow you to [...]

  • Page 86

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 6-8 Startup and Operation with LOI Rose mount Anal ytical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000[...]

  • Page 87

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 7-1 Hazardous Ar ea Oxymitter 4000 SECTION 7 HA RT / A MS The HART option is not protected by energy limiting barri ers. It must not be interfaced from w ithin the hazardous area. The 4-20 mA cables should be routed and th[...]

  • Page 88

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 7-2 HART/AMS Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 a. M ethod 1 , For Load Resistance ≥ 25 0 Ohms Refer to Fig ure 7-1 a nd the f ollowing st eps to connect th e HART Comm unicator to a signal l ine 250 o hms or more of load resistanc e[...]

  • Page 89

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 7-3 Hazardous Ar ea Oxymitter 4000 LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL PORT & BATTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT AC L1 AC N + + - - 4-20 TERMINAL BLOCK LOOP CONNECT ORS 4-2[...]

  • Page 90

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 7-4 HART/AMS Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 7-5 LOGIC I/O CONFIGUR ATIONS The Ha zardous Ar ea Oxymit ter 4000 logic I/O output can be conf igured f or ten diff erent m odes through H ART/AMS. T he fac tory defau lt condi- tion is [...]

  • Page 91

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 7-5 Hazardous Ar ea Oxymitter 4000 O2 value O2 cell temp CJ temp VIEW FLD DEV V ARS PV is PV O2 value PV % rnge PV AO SV is Cold Junct SV __ mV PROCESS V ARIABLES DIAG/SERVICE VIEW SV VIEW TV VIEW PV -Aout VIEW OUTPUT V AR[...]

  • Page 92

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 7-6 HART/AMS Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON SHEET 3) Ta g ASSIGN P V&S V SELECT O2 RANGE DEVICE INFORMA TION S/W VERSION INFO Dev id Descriptor Message Date Final asmbly num Sns[...]

  • Page 93

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 7-7 Hazardous Ar ea Oxymitter 4000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED FROM SHEET 2) Manufacturer Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Univers[...]

  • Page 94

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 7-8 HART/AMS Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 7-7 HART COMM UNICATOR O 2 C AL METHOD Use the fol lowing pr ocedure t o perf orm a calibr ation using the HART Comm unicator. If necessar y, use the m enu tree in Figure 7- 3 (sheet 1 of[...]

  • Page 95

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 7-9 Hazardous Ar ea Oxymitter 4000 7-8 DEFINING A T IMED CALIBRATION VIA HA RT Use the fol lowing pr ocedure t o specif y a tim e interva l (in hours ) at whic h the Hazar dous Area Ox y m itter 4000 will be a utomatical l[...]

  • Page 96

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 7-10 HART/AMS Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000[...]

  • Page 97

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-1 Hazardous Ar ea Oxymitter 4000 SECTION 8 TROU BLESHO OTING 8-1 OVER VIEW W hile the Hazard ous Are a Oxymitt er 4000 electron ics pro vides a si gnif icant num ber of diagnost ic alarm s to ass ist in troub les[...]

  • Page 98

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 8-2 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 d. W hen flowing cali bration gas ses, th e raw cell m illivolt valu e at test p oints 1 a nd 2 should repr esent th e levels on the c hart in Figure 8- 1. Note tha t the raw c ell[...]

  • Page 99

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-3 Hazardous Ar ea Oxymitter 4000 8- 4 AL AR M CO N T ACT S a. If autocalibrat ion is n ot utilized , a comm on bi-dir ectional l ogic co ntact is provided f or any of the diagnost ic alarm s listed in T able 8-1.[...]

  • Page 100

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 8-4 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 Table 8-1. Diagnostic/Unit A larm Fault Definitions – M embrane Key pad Only LED Flashes Status 4-20 m A Line Fault Self- Clearing HEATER T /C 1 OPEN Dependent o n positi on 3 of[...]

  • Page 101

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-5 Hazardous Ar ea Oxymitter 4000 Alarms O2 T/C Open LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C [...]

  • Page 102

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 8-6 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 Alarms O2 T/C Shorted LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/[...]

  • Page 103

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-7 Hazardous Ar ea Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW [...]

  • Page 104

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 8-8 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL m - HEA TER T/C + HEA TER T/C - V INC INC DEC DEC HIGH GAS LOW [...]

  • Page 105

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-9 Hazardous Ar ea Oxymitter 4000 LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC H[...]

  • Page 106

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 8-10 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC H[...]

  • Page 107

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubl eshooting 8-11 Hazardous Ar ea Oxymitter 4000 LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC [...]

  • Page 108

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 8-12 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC H[...]

  • Page 109

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubl eshooting 8-13 Hazardous Ar ea Oxymitter 4000 Alarms O2 Temp Hi LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C [...]

  • Page 110

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 8-14 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 Alarms O2 Cell Open LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C[...]

  • Page 111

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubl eshooting 8-15 Hazardous Ar ea Oxymitter 4000 Alarms O2 Cell Bad LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C[...]

  • Page 112

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 8-16 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 Alarms O2 Cell Bad LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C [...]

  • Page 113

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubl eshooting 8-17 Hazardous Ar ea Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW[...]

  • Page 114

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 8-18 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW [...]

  • Page 115

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubl eshooting 8-19 Hazardous Ar ea Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW[...]

  • Page 116

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 8-20 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 8-6 HAZ A RDOUS ARE A OXYM ITTER 4000 PASSES CALIBRATION, BUT STILL READS INCORRE CTLY There ar e a few f ault cond itions wher e no alar m indicati on is pres ent and the probe p[...]

  • Page 117

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubl eshooting 8-21 Hazardous Ar ea Oxymitter 4000 3. Always note the tim e it takes for the cell to r ecover to the nor mal pr ocess value after the ca l gas is rem oved. As the diff user plugs , this r ecover y time will get lo[...]

  • Page 118

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 9-0 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 Calibra tion Reco rd For Rosemount Anal ytical In Si tu O 2 Probe Probe Serial Number: Probe Tag Number: Probe Location: Date Placed Into S e rv ice: Date Slope Constant [...]

  • Page 119

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-1 Hazardous Ar ea Oxymitter 4000 SECTION 9 MAINTENANCE A ND SERVI CE 9-1 OVER VIEW This section iden tifies th e calibra tion m ethods availab le and prov ides the p roced ures to m ain- tain and s ervice[...]

  • Page 120

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 9-2 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 The HART option is not protected by energy limiting barri ers. It must not be interfaced from w ithin the hazardous area. The 4-20 mA cables should be routed and the conn[...]

  • Page 121

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-3 Hazardous Ar ea Oxymitter 4000 2. Semi- Automatic Calibration. Sem i- automatic calibrat ions onl y requ ire operator initiat ion. Howev er, the c ali- bration g ases m ust be perm anentl y piped t o th[...]

  • Page 122

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 9-4 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 SW2 DIP SWITCH HART LOCAL 0-10% 0-25% 4mA 20mA NOT USED NOT USED LED HEA TER O2 CELL CALIBRA TION HEA TER T/C ST ATUS OPEN SHORTED REVERSED HIGH HIGH TEMP HIGH CASE TEMP [...]

  • Page 123

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-5 Hazardous Ar ea Oxymitter 4000 calibr ation). If the s lope or th e constant is out of specif ica- tion, a dia gnost ic alarm LED will be f lashing. T he diagnos- tic alarm will rem ain act ive until th[...]

  • Page 124

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 9-6 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 4. Touch the E nter arro w to start the Gas 2 flow. T he timer is activat ed and the LOI disp lays: Flow Gas 2 xxxxs Read Gas 2 xxxxs Done Gas 2 Stop Gas Hit E w hen read[...]

  • Page 125

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-7 Hazardous Ar ea Oxymitter 4000 9-4 HAZ A RDOUS ARE A OXYM ITTER 4000 REPAIR Each of th e follo wing proc edures det ails ho w to rem ove and repl ace a spec ific c omponent of the Hazardous Area Ox ymit[...]

  • Page 126

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 9-8 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 37270004 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEATER 02 CELL CALIBRATION CALIBRA TION RECOMMENDED 02 CELL mV + 02 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC D[...]

  • Page 127

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-9 Hazardous Ar ea Oxymitter 4000 37270005 17A 11 15 17 2 Note: The Electronic Assembly , item 2, consists of items 3 through 10. 1 23 1A 4A REMO TE ELECTRONICS 12 13 14 16 18 20 19 18 20 19 17A 29 18 20 I[...]

  • Page 128

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 9-10 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 (f) Restore power to th e system ; refer to paragrap h 5-1 or 6-1. W hen the probe is at operatin g temperatur e, calibr ate the probe per paragra ph 9-2. NOTE Recalibrati [...]

  • Page 129

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-11 Hazardous Ar ea Oxymitter 4000 J8 POWER SUPPL Y BOARD 37270022 Figure 9-6 . J8 Connecto r 3. Loosen the three c aptive sc rews (9, Figur e 9-3 or Fi gure 9-4) . Slide electron ic assem bl y (2) partia [...]

  • Page 130

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 9-12 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 Opening the electronic housing will cause the loss of A LL hazardous per- mits. Opening the electronics hous ing in a hazardo us area m ay caus e an explosion resulting in [...]

  • Page 131

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-13 Hazardous Ar ea Oxymitter 4000 15. Replace ri ght housi ng cover ( 1, Figur e 9-3); mak e sure it is tig ht. Secure the cover usi ng capti ve washer ( 20), co ver lock (19), and scr ew (18). 16. Instal[...]

  • Page 132

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 9-14 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 27540007 WIRE LOOP CERAMIC SUPPORT R OD CELL FLANGE HEA TER CERAMIC DIFFUSER ASSEMBL Y V- D E F L E C T O R Figure 9-8 . Heater Stru t A ssemb ly 6. Remove tub e clam ps (3[...]

  • Page 133

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-15 Hazardous Ar ea Oxymitter 4000 When working on this equipment on the laborat ory bench , be aw are that the Hazardous Area Oxymitter 4000, probe tube, and flame arrestor hub can be hot [up to 300°C (5[...]

  • Page 134

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 9-16 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 27540008 POR T CEMENT THREADED PROBE FLANGE SPANNER WRENCH M5-0 .8 x 5 mm LOCKING SET SCREW (USE 2.5 mm HEX KEY) CERAMIC DIFFUSION ELEMENT M6-1 x 6 mm SETSCREW (USE 3 mm HE[...]

  • Page 135

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-17 Hazardous Ar ea Oxymitter 4000 12. If previo usl y removed, install the entire electron ics per p aragraph 9-4b, st eps 4 and 5. 13. Follo w the instr uctions in paragr aph 2-1b to ins tall th e Hazar [...]

  • Page 136

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 9-18 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 diff usion elem ent into seat. Do not get any c ement on u pper part of ceram ic diffus ion elem ent. Ensure complete pen etration of cement around 3 grooves i n hub. Cem e[...]

  • Page 137

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Return of Material 10-1 Hazardous Ar ea Oxymitter 4000 SECTION 10 RETURN OF M A TERI AL 10-1 If f actor y repair of defec tive equ ipment is required, pr oceed as follo ws: a. Secur e a return authori zation n um ber from a Rosem o[...]

  • Page 138

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 10-2 Return of Material Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000[...]

  • Page 139

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 11-1 Hazardous Ar ea Oxymitter 4000 SECTION 11 REPLACEMENT PARTS Table 11- 1. Rep lacement P arts for P robe Figure and Index No. Part Number Descriptio n (Dust Seal) (No Dust Seal) 9-4, 33 3D39746G01 3D39745G0 1[...]

  • Page 140

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 11-2 Replacement Parts Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 Table 11-1. Replacement Parts for Pr obe (Continued) Figure and Index No. Part Numb er Descriptio n 4849B94G 07 JIS High Sulfur /HCl Resis tant Cell O nl y 11-1 4849B94G08 JI [...]

  • Page 141

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 11-3 Hazardous Ar ea Oxymitter 4000 Table 11-1. Replacement Parts for Pr obe (Continued) Figure and Index No. Part Number Description 4507C26G0 7 Bypass G as Pick up T ube (3’) 4507C26G0 8 Bypass G as Pick up T[...]

  • Page 142

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 11-4 Replacement Parts Rosemount Analyt ical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter 4000 Table 11- 2. Rep lacement P arts fo r Electroni cs Figure and Index No. Part Number Description 9-3, 1, 17 5R10145G0 1 Cover, Bli nd 9-3, 1A 08732-0007-00 02 Cover, with W ind[...]

  • Page 143

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Optional Access ories 12-1 Hazardous Ar ea Oxymitter 4000 SECTION 12 OPTIONAL ACCESSORIES HART H A NDHELD 375 COMM UNICA T OR The HART Handheld 37 5 Comm unicator is an int erfac e device that prov ides a com m on comm unication li[...]

  • Page 144

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 12-2 Optional Accessories Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 IMPS 4000 INTELL IGENT M ULTIPROBE T EST GAS SE QUENCER The IMP S 4000 Inte lligent M ultipr obe Test G as Sequenc er is house d within a n IP56 ( NEMA 4X ) enclosur e and h [...]

  • Page 145

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Optional Access ories 12-3 Hazardous Ar ea Oxymitter 4000 O 2 CALIBRATION G A S Rosem ount Anal ytical’s O 2 Calibra tion Gas and Ser vice Ki ts have been c aref ully designe d to pro vide a m ore conve nient and fully porta ble [...]

  • Page 146

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 12-4 Optional Accessories Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000[...]

  • Page 147

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 Rosemount Analyt ical Inc. A Division of Emerson Process Management Optional Access ories 13-1 Hazardous Ar ea Oxymitter 4000 SECTION 13 INDEX This index is an alphab etized lis ting of parts, term s, and pr ocedures having t o do wit h the Hazardous Area Ox ymitter. Ever y item lis ted in th is in[...]

  • Page 148

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 13-2 Index Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter 4000 O Opti onal A ccessori es, 12 -1 Ox ygen Range, 1-12, 3-2, 4-2 P Power Requir ements , 1-13 Power Su pply, 1-3 Probe Dis assem bly Kit, 11- 3 Product Matr ix, 1-1, 1-14 R Referenc e Air Set[...]

  • Page 149

    3727 3732/07-04 WA RRA NTY Rosem ount warrants t hat the equipm ent m anufactured and s old b y it will, upon sh ipm ent, be free of def ects in work mans hip or m aterial. Shou ld an y failure to confor m to this warranty b ecom e apparent during a period of one year after the date of s hipment, Ros emount sh all, upon prom pt written not ice from[...]

  • Page 150

    Instruction Manual IB-106-340 C Rev. 4.1 July 2004 © Rosemount Anal ytical Inc. 2003 Hazardous Ar ea Oxymitter 4000 Emerson Process Management Rosemount A nal ytical Inc. Process A nal y tic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emers onprocess.com AS I A - P ACI F I C Fisher-Rosemount Singap[...]