English dropdown-ico

Emerson Process Management MAN-0081 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Emerson Process Management MAN-0081, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Emerson Process Management MAN-0081 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Emerson Process Management MAN-0081. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Emerson Process Management MAN-0081 should contain:
- informations concerning technical data of Emerson Process Management MAN-0081
- name of the manufacturer and a year of construction of the Emerson Process Management MAN-0081 item
- rules of operation, control and maintenance of the Emerson Process Management MAN-0081 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Emerson Process Management MAN-0081 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Emerson Process Management MAN-0081, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Emerson Process Management service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Emerson Process Management MAN-0081.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Emerson Process Management MAN-0081 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Reference Manual Part Number: MAN -0 0 81 , re v. 4 Release : Ju ly 2014 Net Saf et y JB Series Junc tion Bo x[...]

  • Page 2

    [...]

  • Page 3

    Impor tant I nstruc tions Net Safe ty Monitori ng, Inc (Net Safety) des igns , manufactures and tests products to function within spec ific c ond itions . B ecaus e th ese produ cts a re s oph ist icated t ech nic al in stru men ts , it is im por tant that the owner and operation personnel must strictly adhere both to the information printed on the[...]

  • Page 4

    N otic e The con tent s o f this pu blica tion are pres ente d for infor m ation al pur pos es on ly, an d w hile every effort has been made to ensure their accuracy, they are not to be construed as warranties or guaran te es, ex press ed or i mplie d, re gar ding t he pr od uct s or service s des cri bed h er e in or their use or applic ab ility .[...]

  • Page 5

    W arrant y 1. Lim ited W arr anty . Subject to the li mitations contained in Section 10 (Lim ita tion of Rem edy and Lia bi lity) her ein, S elle r war rant s th at (a ) the lic ense d firm war e em bodi ed in t he Goods will ex ecut e t he pr ogra mmi ng ins tru cti ons pr ovid ed by Se ller; (b) th at t he G oods manufactured by Seller will be fr[...]

  • Page 6

    [...]

  • Page 7

    Referenc e Manual Table of Co ntent s MAN - 0081, Revisi on 4 July 2014 Table of C onten ts I Con tent s Sectio n 1 : Intro duction ....................................................................... 1 1.1 Mod els cov ered .................................................................................................................. 1 1.2 S [...]

  • Page 8

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 II Table of C onten ts 7.1.4 Relay contacts (JB - IR3SA R) ................................................................................. 19 7.2 Environmental .................................................................................................................. 19 7.2.1 Storage te m[...]

  • Page 9

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 1 Section 1 : Intr oduction 1.1 Models covere d The Net Safety JB ser ies jun ct ion box is a mu lti - purpose junction box that is used with numerous Net Safety products. It can be used as a termination box for flame detectors or for remote mounting gas senso rs fr om t rans mitt ers. It is avail[...]

  • Page 10

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 2 1.3 Return of material To expedite the repair and return of this product, proper communication between the customer and the factory is important. Before returning a product for repair, call + 1866 347 342 7 or e- mai l safety.csc @emerson.com for a Material Return Authorization (MRA) number. On [...]

  • Page 11

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 3 Section 2 : Insta llation 2.1 Unpacking and inspe ction Carefu lly rem ov e all o f the c ompon ent s f rom th e pack agin g an d ver ify t hem again st the en clo sed packing list. Inspect all components for any obvious damage such as broken or loose parts. If you find any components missing or[...]

  • Page 12

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 4 2.4 Wiring Failure t o follow these installat ion guidelines could result in death or serious injury. Ensure that only qualif ied personnel perform the inst allation. Electr ical shock coul d caus e de ath or seri ous in jury . U se ext reme cauti on when makin g cont act with the lea ds a nd te[...]

  • Page 13

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 5 Seals s hou ld b e loc ate d as c lose t o t he dev ice a s po ssi ble and n ot m ore th an 18 inc hes (46c m) a way ; seal a ll co ndu its w ithin 18 i nch es (4 6cm). Cons ult the l ocal elect rica l co de f or sp ecif ic re quir ement s. Explos ion proo f inst alla tio ns may requ ire an a dd[...]

  • Page 14

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 6 2.4.4 Ground connect ions The junctio n box is equipped with an internal and external earth groun d lu g. One c rimp c onne ctor is provi ded for ea ch gr ound lu g. On inst allat ion , crim p th e grou nd w ire to cr imp c onn ector an d then securely fasten crimp connector to ground lug. See F[...]

  • Page 15

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 7 Section 3 : Terminal board configur ations There a re m ulti ple t erm inal boar d con figu rati ons facil it ated by th e JB s eries junc tio n b ox. T his allo ws effect ive, sa fe , and accurate terminations and sensor separation requirements across the Net Safety product line. These configur[...]

  • Page 16

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 8 3.1.2 Model s: UVS - AR, and UV/IRS - AR 3.1.3 Models: IR3S -A Flame dete ctor wi rin g Terminal Color Functi on B Blue Manua l Vi/ MV I R Red 4- 20mA S igna l BLK Black COM ( -) W White Vdc (+ ) Green Earth Ground Power an d ou tput wiring Terminal Functi on RRst Remote Res et MVI Manual VI SIG[...]

  • Page 17

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 9 3.1.4 Models: IR3S -D 3.1.5 Models: IR3S - AD Flame dete ctor wiring Terminal Color Functi on 1 (GN D) Green Earth ground 2 Red Vdc (+ ) 3 Black COM ( -) 4 Blue A (Com m) 5 Brown B (Com m) 6 Not used 7 Not used Power an d ou tput wiri ng Terminal Functi on 1 (GN D) Earth ground 2 Vdc (+ ) 3 COM [...]

  • Page 18

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 10 3.1.6 Models: IR3S -R Flame dete ctor wi rin g Terminal Color Functi on 1 (GN D) Green Earth ground 2 Red Vdc (+ ) 3 Black COM ( -) 4 Orange Alarm relay 5 Orange Alarm rela y 6 Violet Fault relay 7 Violet Fault relay Power an d ou tput wiri ng Terminal Functi on 1 (GN D) Earth ground 2 Vdc (+ )[...]

  • Page 19

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 11 3.1.7 Models: IR3S - AR By de fault t he F ault rela y is fixe d as En erg ized a nd Non - latch ing a nd ca nnot be ch a nge d. The defau lt sett ing for the Alarm re lay is De - ener giz ed an d Non - latching. The current loop jumper pins at J 6 are not jum pered by defau lt. If 4 - 20 mA is[...]

  • Page 20

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 12 3.2 Gas detection In the follo win g dra win gs, t he sensor wiring s ide r efer s t o the w irin g betwe en the gas transmitter and the junction box terminals. The transmitter wiring sid e refer s to wirin g b etwee n th e transmitte r and the junction box terminals. 3.2.1 Models: Millen nium [...]

  • Page 21

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 13 3.2.2 Millennium SIR100 and APM 3.2.3 Millennium ST1 toxic sensor series Sensor wirin g Terminal Color Functi on 1 (GN D) Green Earth ground 2 White Vdc (+ ) 3 Black COM (-) 4 Blue A (Com m) 5 Red B (Com m) 6 Not used 7 Not used Transmi tter wiring Terminal Functi on 1 (GN D) Earth ground 2 Vdc[...]

  • Page 22

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 14 3.2.4 Millennium SC 1 combustible sensor serie s 3.2.5 Millennium ST2 & Gas Shield ST7 toxic sensor ser ies Sensor wirin g Terminal Color Functi on 1 (GN D) Green Earth ground 2 White Vdc (+ ) 3 Red Signal 4 Black COM ( -) 5 Not used 6 Not used 7 Not used Transmi tter wiring Terminal Functi[...]

  • Page 23

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 15 3.3 Common junction boxe s 3.3.1 HART Port remote connection b ox (JB - MPH - A/S ) The HART Port connector plugs onto the PCB board. The Black wire is a safety ground. Connect the black w ire to e arth g round. When no e arth g roun d is av a ilabl e conn ect the black wire t o the loo p commo[...]

  • Page 24

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 16 Section 4 : M aintenance 4.1 Troubleshooti ng The junction box is not d esign ed to be r epair ed in th e fiel d. I f pro blem s sho uld dev elop, first ch eck for fau lty wir ing and c onfir m pr oper volt ag e to the ju nction box . I f pro blem s per sist , pleas e con tact Net Safe ty’s t[...]

  • Page 25

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 17 Section 5 : El ectrostatic se nsitive device Defin ition : El ectr osta tic disc harge (ESD ) is t he t rans fer, bet ween b odie s, o f an e lec tros tat ic char ge caus ed by dir ect cont act or indu ced by an elect rost atic fiel d. The m ost c ommo n cau se o f E SD is phys ica l conta ct .[...]

  • Page 26

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 18 Section 6 : Wi re resistance table Distan ce Feet ( Meters) AWG #20 0.5mm 2 AWG #18 0.8mm 2 AWG #16 1.0mm 2 AWG #14 2.0mm 2 100 (3 0.5) 1.02 0.64 0.40 0.25 200 (6 1) 2.03 1.28 0.80 0.51 300 (9 1.4) 3.05 1.92 1.20 0.76 400 (1 21.9 ) 4.06 2.55 1.61 1.01 500 (1 52.4 ) 5.08 3.20 2.01 1.26 600 (1 82[...]

  • Page 27

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 19 Section 7 : Specifications 7.1 Electrical 7.1.1 Operat ing voltage 10 to 3 2 Vd c 7.1.2 Condu it entries 3 x 3/4” NPT 7.1.3 Power consumption (J B -IR3SAR) Nomina l: 170m A (1. 7W ) @10Vdc Maxim um: 2 75m A ( 2.9W) @ 10 Vdc Nomina l: 73m A (1. 8W) @ 24V dc Maxim um: 1 17m A ( 2.8W) @ 24 Vdc 7[...]

  • Page 28

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 20 7.2.6 We i ght A luminum: 2 .0 lbs , 0. 8 kg Stain less st eel: 3. 5lbs , 1.6k g 7.3 War ranty 2 years[...]

  • Page 29

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 21 Section 8 : Ce rtifications 8.1 North America Clas s I, Divis ion 1 Grou ps B ,C , D T5 Class I, Zon e 1 Ex d I IB +H 2 T5 (Canada) Class I, Zon e 1 AE x d IIB +H 2 T5 (United States) - 55 °C ≤ Ta + 8 5°C NEMA Type 4X/IP67 8.2 ATEX 0575 II 2G Ex d IIB +H 2 T5 Gb - 55 °C ≤ Ta + 85 °C IP6[...]

  • Page 30

    Referenc e Manual July 2014 MAN - 0081, Revisio n 4 22 Section 9 : Ordering informatio n Model Descr ipt ion JB Multi - pu rpos e te rmin atio n box Type Performance IR3S AR 4- 20mA A na log an d F ire & F ault Relay s ( IR3S o nly ) MPD Digita l Out put (Gas Sens ors & APM Only ) MPG General junction box MPH Us ed to se parate r emote H AR[...]

  • Page 31

    Referenc e Manual MAN - 0081, Revisi on 4 July 2014 23 Notes:[...]

  • Page 32

    MAN -0 081 Revisi on 4 July 2014 Emerson P rocess Manag ement Net Safety Monito ring Inc. 2721 Hopewe ll Place NE Calgary, Alberta, Canad a T1Y 7J7 T +1 (403) 219 0688 T +1 866 347 3427 F +1 (403) 219 0694 www.emerson process.c om/ safety © 2014 Emerson Process Manageme nt. All rights reserved . Emerson Process Management, Rosemount Analytical, an[...]