Emerson Process Management IM-106-340 manual

http://www .raihome.com Instruction Manual IM-106-340, Rev 4.0 May 2006 Oxymitter 4000 Oxygen T ransmitter[...]

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HIGHLIGHTS OF CHANGES Effective Ma y 31, 2006 Rev. 4. 0 Page Summar y General Reforma tted entire manual from a two column layout. Remove d all references to JIS specifications. Replaced SPS 4000 in formation with SPS 4001B information. Cover Updated photo, r evision number and date. viii Removed Figure 3. Oxymitter 40 00 with SPS 4000 Wiring Diagr[...]

HIGHLIGHTS OF CHANGES (CONTINUED) Effective Ma y 31, 2006 Rev. 4. 0 (Continu ed) Page Summary 10-5 Removed Ceramic Dif fuser Hub Assy . Changed part numbers 4851B89G0 4 and 4851B90G04 to 10 micr ons. 10-6 Revised T able 10-2. Removed Replacement Pa rts for SPS 4000 table. 11 - 4 Revised Figure 1 1-4 to show the SPS 4001B. 11 - 6 Added Figu re 1 1-7[...]

Instruction Manual IM-106-340, Rev 4.0 May 2006 TOC -1 Oxymitter 4000 T able of Content s Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i SECTION i Introduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv Definitions . . . . .[...]

Instruction Manual IM-106-340, Rev 4.0 May 2006 TOC -2 Oxymitter 4000 SECTION 4 Configuration of Oxymitter 4000 with LOI Verify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Terminal Block Wiring . . .[...]

Instruction Manual IM-106-340, Rev 4.0 May 2006 TOC -3 Oxymitter 4000 SECTION 10 Replacement Parts Probe Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Electronics Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6 SECTION 11 Optional Accessories HART Handheld 375 Communicator [...]

Instruction Manual IM-106-340, Rev 4.0 May 2006 TOC -4 Oxymitter 4000[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Oxymitter Oxygen Transmitters READ THIS PAGE BEFORE PROCEEDING! ESSENTIAL INSTRUCTIONS Emerson Process Management desig ns, manufactures and tests its product s to meet many national and international st andards. Because these instrument s are sophistic[...]

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Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section i Introduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv Symbols . . . . . . . . . . . . . . [...]

Oxymitter 4000 iv Instruction Manual IM-106-340, Rev. 4.0 May 2006 PREFACE The purpose of this manual is to pro vide information concerning the components, fu nctions, installation a nd maintenance of the Oxymitter 4000 Oxygen T ransmitter . Some sections may describe equipment not used in your configuration. The user should become thorou ghly fami[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 v Oxymitter 4000 WHAT Y OU NEED T O KNOW BEFORE INST AL LING AND WIRING A ROSEMOUNT ANAL YTICAL OXYMITTER 4000 OXYGEN TRANSMITTER 1. What type o f installation does your system require? Use the following drawings, Figure 1 and Figure 2, to identify which type of installation is required fo r your Oxy[...]

Oxymitter 4000 vi Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2. Installation Options - Oxymitter 4000 with Remote Electronics OXYMITTER 4000 Instr . Air (Ref. Air) Cal. Gas Line V oltage 4-20 mA 37260049 OXYMITTER 4000 REMOTE ELECTRONICS AND IMPS WITH OXYMITTER 4000 REMOTE ELECTRONICS AND SPS 4001B WITH Cal. Gas 1 Cal. Gas 1 Cal. Gas 2[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 vii Oxymitter 4000 CAN Y OU USE THE QUICK ST ART GUIDE? Use this Quick St art Guide if... 1. Y our system require s an Oxymitte r 4000 with or without th e SPS 4001B OPTION. In stallation options for the Oxymitter 400 0 are shown in Figure 1. 2. Y our system doe s NOT require an IM PS 4000 OPTION in [...]

Oxymitter 4000 viii Instruction Manual IM-106-340, Rev. 4.0 May 2006 QUICK ST ART GUIDE FOR OXYMITTER 4000 SYSTEMS Before using the Quic k St art Guide, please read "WHA T YOU NEED TO KNOW BEFORE INST ALLING AND WIRING A ROSEMOUNT ANAL YTICAL OXYMITTER 4000 OXYGEN TRANSMITTER" on the preceding p age. 1. Install the Oxymitter 4000 in an ap[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 ix Oxymitter 4000 Figure 3. Oxymitter 400 0 without SPS 4001B Wiring Diagram QUICK REFEREN CE GUIDE MANUAL CALIBRATION INSTRUCTIONS Performing a M anual Calibration with a Membrane Keyp ad 1. Place the control loop in manual. 2. Press the CAL key . The CAL LED will light solid. 3. Apply the first cal[...]

Oxymitter 4000 x Instruction Manual IM-106-340, Rev. 4.0 May 2006 HART COMMUNICATOR FAST KEY SEQUENCES T echnical Support Hotline: For assistance with technical problems, please call the Customer Support Center (CSC) . The CSC is s taf fed 24 hours a day , 7 d ays a week. Phone: 1-800-4 33-6076 1-440-914-12 61 In addition to the CSC, you may also c[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 1 Description and S pecifications Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 1- 1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1- 1 IMPS 4000 (Optional) . . . . . .[...]

Oxymitter 4000 1-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 1- 1. T ypical System Package 1. Instruction Manual 2. IMPS 4000 Intelligent Multiprobe T est Gas Sequencer (Optional) 3. Oxymitter 4000 with Integral Electronics 4. SPS 4001B Single Probe Autocalibration Sequenc er (Optional) (Shown with reference air option) 5. HAR T® 275[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 1-3 Oxymitter 4000 System Description The Oxymitter 4000 is designed to meas ure the net concentration of oxygen in an industrial combustion processes process; i.e., the oxygen remaining afte r all fuels have been oxidized. Th e probe is permanently position ed within an exhaust duct or st ack and pe[...]

Oxymitter 4000 1-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 System Configuration Oxymitter 4000 units are availa ble in se ven length options, giving the user the flexibility to use an in situ penetration appropriate to the size of the stack or duct. The options on length are 18 in. (457 mm), 3 ft (0,91 m ), 6 ft (1,83 m) , 9 ft (2,7 m), 12[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 1-5 Oxymitter 4000 Figure 1-2. Oxymitter 4000 AutoCalibration System Options 3. Membrane keyp ad, Figure 1-3 , and HART communication are st andard. T o use the HART capability , you must have either: a. HART Mode l 275/375 Communicator . b. Asset Management Solution s (AMS) software for the PC. OXYM[...]

Oxymitter 4000 1-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 1-3. Membrane Keyp ad 4. An optional Local Op erator Interface, Figure 1-4, allows continuous O 2 display and full in terface capability . Figure 1-4. Local Operator Interface (LOI) 5. Field replaceable cell, heater , th ermocouple, and diffusio n element. 6. The Oxymitter 4[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 1-7 Oxymitter 4000 8. The Oxymitter 4000 me mbrane keypa d is available in five languages: English French German Italian S panish 9. An operator can calibr ate and diagnostically troubleshoot the Oxymitter 4000 in one o f four ways: a. Membra ne Keypad. The membrane k eypad, housed w ithin the r ight[...]

Oxymitter 4000 1-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 1-5. Model 751 LC D Display Panel 10. The optional Rosem ount Analytical 751 remote-mou nted LCD display panel sh own in Figure 1-5 is loop-driven by th e 4-20 mA output signal representing the O 2 percent age. 1 1. Optional OxyBalance Display and Averaging System. Reviews u[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 1-9 Oxymitter 4000 Figure 1-7. Oxymitter 4000 HART Commun ications and AMS Application System Considerations Prior to installing your Oxymitter 4000, make sure you have all the component s necessary to make the system installa tion. Ensure all the components ar e properly integrated to make the syste[...]

Oxymitter 4000 1- 10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 1-8. T ypical System Installation - Oxymitter 4000 with Integral Electro nics Oxymitter 4000 SPS 4001B Reference Air Logic I/O Calibration Gas Adapter Plate S tack Duct Gases Calibration Gas 1 Calibration Gas 2 Inst. Air Supply Line V oltage 4t o2 0m A Signal Duct S tack G[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 1- 1 1 Oxymitter 4000 Figure 1-9. T ypical System Installation - Oxymitter 4000 with Remote Electronics 37260006 Duct S tack Gases Calibration Gas Adapter Plate Line V oltage Logic I/O Instrument Air Supply (Reference Air) Pressure Regulator Flowmeter ST ANDARD Oxymitter 4000 Oxymitter 4000 4t o2 0m [...]

Oxymitter 4000 1- 12 Instruction Manual IM-106-340, Rev. 4.0 May 2006 IMPS 4000 (OPTIONAL) Information on the IMPS 4000 is available in th e IMPS 4000 Intelligent Multiprobe T est Gas Sequencer Instruction Ma nual. SPS 4001B (OPTIONAL) The SPS 4001B Single Probe Autocalibration Se quencer pr ovides the capability of performing au tomatic, timed or [...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 1- 13 Oxymitter 4000 MODEL 751 R EMOTE POWERED LOOP LCD DISPLAY The display (Figure 1- 10) provides a simple, economical means to obt ain accurate, reliable, and remote indication of import ant process variables. This display operates on the 4-20 mA line fro m the Oxymitter 4000. Refer to Model 751 r[...]

Oxymitter 4000 1- 14 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Snubber Diffusion Assembly The snubber dif fusion assembly , Figu re 1- 12, is satisfactory for most applications. This element is also ava ilable with a flame arrestor , and with a dust seal for use with an abrasive shield . Figure 1- 12. Sn ubber Diffusion Assembly Cup-T ype Di[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 1- 15 Oxymitter 4000 Figure 1- 14. Abrasive Shield Assembly NOTE In highly abrasive applications, rotate the sh ield 90 degrees at normal service intervals to present a new wear surface to the abra sive flow stream. VIEW A VIEW B A B A B 15 o 6.00 .45 min 90 o 3.584 3.554 22.5 o Dia on a 7.50 Dia B.C[...]

Oxymitter 4000 1- 16 Instruction Manual IM-106-340, Rev. 4.0 May 2006 SPECIFICATIONS Oxymitter Specifications O 2 Range S tandard 0 to 10% O 2 , 0 to 25% O 2 , 0 to 40% O 2 (via HART) Accuracy ±0.75% of reading or 0.05% O 2 , whichever is greater System Response to Calibration Gas Initial – less than 3 seconds, T90 – less than 8 seconds T empe[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 1- 17 Oxymitter 4000 Signals Analog Output/HART 4-20 mA isolated from power supply , 950 ohms maximum load Logic I/O T wo-terminal logic contact configurable as either an alarm output or as a bi-directional calibration handshake signal to IMPS 4000 or SPS 4001B, self-powered (+5 V) in series with 340[...]

Oxymitter 4000 1- 18 Instruction Manual IM-106-340, Rev. 4.0 May 2006 T able 1- 1. Product Matrix OXT4A Oxymitter 4000 In Situ Oxygen Transmitter Oxygen T ransmitter - Instruction Book Code Sensing Pro be T ype 1 A NSI (N. American St d.) Probe with Ceramic Diffuser 2 A NSI Probe with Flame Arrestor an d Ceramic Diffuser 3 A NSI Probe with Snubber [...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 1- 19 Oxymitter 4000 NOTES: (1) Recommended uses: High velocity particulates in flue stream, installa tion withi n 1 1.5 ft (3,5 m) of soot blowers or heavy salt cake buildup. Applications: Pulverized coal, recovery boilers, lime kiln. (2) Where possible, specify ANSI or DIN desig nati on; otherwise,[...]

Oxymitter 4000 1-20 Instruction Manual IM-106-340, Rev. 4.0 May 2006 T able 1-2. Calibration Component s Notes: *Calibration gas bottles cann ot be shipped via airfreight. When the bottl es are used with CALIBRA TION RECOMMENDED features, the bottles should provide 2 to 3 years of calibrations in normal service. T able 1-3. Intelligent Multiprobe T[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 2 Inst allation Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Electrical Inst allation (with Integral Electronics) . . . . . . . p age 2-10 Electrical Inst allation (with Remote Electronics) . . . . . . .[...]

Oxymitter 4000 2-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 MECHANICAL INST ALLATION Selecting Location 1. The locatio n of the Oxymitter 4000 in the st ack or flue is most import ant for maximum ac curacy in the oxygen analyzing proc ess. The Oxymitte r 4000 must be positioned so the gas it measures is represen tative of the process. Best [...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-3 Oxymitter 4000 Figure 2-1. Oxymitter 4000 Probe Inst allation Cover Removal and Access (305) (305) 12 12 Add to Dim “A” for probe with Ceramic Diffuser and Flame Arrestor 5.14(131) With S tandard Snubber Diffuser Dim "A" Add to Dim “A” for probe with Ceramic Diffuser Dim "B[...]

Oxymitter 4000 2-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2-2. Oxymitter 4000 Remote Electronics Installation 2.21 (56,0) 6.48 (164,6) 8.72 (221,5) 3.33 (84,6) 2.44 (62,0) DIA. 7.47 (189,8) 5.52 (140,2) 2.62 (66,5) 2.68 (68,1) PIPE MOUNT CONFIGURA TION 37260046 W ALL MOUNT CONFIGURA TION REMOTE ELECTRONICS WITH LOI AND WINDOW COVER[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-5 Oxymitter 4000 Figure 2-3. Oxymitter 4000 with Abrasive Shield P S U E I T P I C R H W E N T H G C K E N I - E E R W A V I S O L P - X O M T A G N I N - R I T L A I V E - E E H Deflector Assy 9f t 12 ft (31 12) (4026) 139 (3531) 158.5 Probe 3f t 6f t Dim "B" (1283) (2197) (2616) 103 67 [...]

Oxymitter 4000 2-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2-4. Oxymitter 4000 Adapter Plate Dimensio ns 22.5 o B C 8 threaded holes equally spaced on D Dia B.C. Abrasive Shield Flange O.D. A A Dimensions in. (mm) Dimensions in. (mm) ANSI (P/N 4512C34G01) ANSI (P/N 3535B58G02) DIN (P/N 4512C36G01) DIN (P/N 3535B58G06) "A" [...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-7 Oxymitter 4000 Figure 2-5. Oxymitter 4000 Adapter Plate Installation 35830005 0.50 13 () 3.75 95 () Minimum Dia hole in wall S tack or duct metal wall Mounting holes shown rotated 45 o Weld or bolt mounting plate to metal wall of stack or duct; Joint must be air tight. 0.50 13 () 4.50 1 14 () O.D[...]

Oxymitter 4000 2-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2-6. Oxymitter 4000 Abrasive Shield Bracing Installation 5. In vertical instal lations , ensure the system cable drops vertically fro m the Oxymitter 4000 and the conduit is routed below the level of the electronics housing. This drip l oop minimizes the possibility that moi[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-9 Oxymitter 4000 Figure 2-7. Orienting the Optional V ee Deflector 8. If insulation is being removed to access the duct work for Oxymitter 4000 mounting, make sure the insula tion is replaced afterward (Figure 2-8). Remote Electronics Inst allation For an Oxym itter 4000 e quipped wit h remote elec[...]

Oxymitter 4000 2-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2-8. Inst allation with Drip Loop and Insulation Removal ELECTRICAL INSTALLATION (WITH INTEGRAL ELECTRONICS) For Oxymitter 400 0 with Integral Electronic s All wiring must conform to local and nat ional codes. P S U E I T P I C R H W E N T H G C K E N I - E E R W A V I S O [...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-1 1 Oxymitter 4000 NOTE T o maintain proper earth groundin g, ensure a positive connection exists between the sensor housing, the el ectronics housing, and earth. The connecting ground wir e must be 14 A WG minimum. Refer to Figure 2-9. NOTE Line volt age, signal, and relay wiring must be rated for[...]

Oxymitter 4000 2-12 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2-9. Electrical Ins tallation - Oxymitter 4000 with Integral Electronics 37260051 INTEGRAL ELECTRONICS WITHOUT SPS 4001B 4-20 mA Signal AC L1 AC N + + - - Logic I/O + Logic I/O – Ground Line 1 Neutral Ground 90-250 V AC, 50-60 Hz Line V oltage Input Calibration Handshake [...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-13 Oxymitter 4000 ELECTRICAL INSTALLATION (WITH REMOTE ELECTRONICS) For Oxymitter 4000 with Remote Electronic s All wiring must conform to local and nat ional codes. NOTE T o maintain proper earth groundin g, ensure a positive connection exists between the sensor housing, the el ectronics housing, [...]

Oxymitter 4000 2-14 Instruction Manual IM-106-340, Rev. 4.0 May 2006 b. Calibration Handshake/Lo gic I/O. T he output can either be an alarm or provide the handshaking to interface with an IMPS 4000 or SPS 4001B. For more info rmation, refer to "Logic I/O" in Section 4: Configuration of Oxymitter 4000 with LOI, and eith er the IMPS 4000 I[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-15 Oxymitter 4000 Figure 2-10. Electrical Installation - Oxymitter 4000 with Remote Electronics Oxygen Signal + + - - T erminal Block Ground Lugs 37260052 4-20 mA Signal AC L1 AC N + + - - 4-20 T erminal Block Ground Lugs 12 3 4 56 GRN ORN YEL RED BLK BLK BLU ORN YEL RED WHT BLK HTR T/C O CELL 2 (B[...]

Oxymitter 4000 2-16 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Inst all Interconnecting Cable NOTE If interconnect cable was not purchased with the Oxymitter 40 00, consult the factory for the proper wire type and gauge . 1. Remove cover ( 27, Figure 9-4) from junction box (5) . Connect the electronics end of the interconne ct ing cable (9) t[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-17 Oxymitter 4000 Figure 2-1 1. Air Set, Plant Air Connection Figure 2-12. Oxymitter 4000 Gas Connections Calibration Gas Connections T o Electronics Ref Air Set 263C152G01 1 Flowmeter 0.2-2.0 scfh 771B635H02 2 2" Pressure Gage 0-15 psig 275431-006 3 Combination Filter-Reg. 0-30 psig 4505C21G0[...]

Oxymitter 4000 2-18 Instruction Manual IM-106-340, Rev. 4.0 May 2006 IMPS 4000 CONNECTIONS See the IMPS 4000 Intellig ent Multiprobe Se quencer Instruction Manual for wiring and pneumatic conn ection. SPS 4001B CONNECTIONS See the SPS 4001B Single Probe Autocal ibration Sequencer Instruction Manual for wiring and pneumatic connection. NOTE: Upon co[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 3 Configuration of Oxymitter 4000 with Membrane Keyp ad V erify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-[...]

Oxymitter 4000 3-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 3-1. Electronics Housing T erm inals and Membra ne Keypad Oxymitter 4000 Configuration Located on the microprocesso r board, the top board, are two switches that configure output s for the Oxymitter 4000 (Figure 3- 2). SW1 determines if the 4-20 mA signal is internally or ex[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 3-3 Oxymitter 4000 SW2 Setting The factory sets this switch as follows: 1. Position 1 is HART/LOCAL. This s witch setting controls the configura- tion of the Oxymitter 4000. The defa ults cannot be changed via HART/AMS unless the switch is in the HART position. Placing SW2, position 1 in the LOCAL po[...]

Oxymitter 4000 3-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 3-2. Default s - Oxymitter 4000 with Membrane Ke ypad Read O 2 Concentration Once the cell is up to operating temperature, the O 2 percen tage can be read : 1. Access TP5 and TP6 next to th e membrane keypad . Attach a multimeter across TP5 an d TP6. The calibration and proc[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 3-5 Oxymitter 4000 When a calibration has been initiated, the value at TP5 and TP6 is the % O 2 seen by the cell. Oxygen leve ls, as seen on the multime ter , are: 8.0% O 2 = 8.0 VDC 0.4% O 2 = 0.4 VDC 2. HART/AMS. 3. Model 751. The loop-dr iven LCD display . LOGIC I/O This two-terminal logic cont ac[...]

Oxymitter 4000 3-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Calibration Handshake Sig nal If using an optional IMPS 4000 or SPS 40 01B, the logic I/O must be configured for calibration ha ndshaking. Of the ten modes in T able 3-1, only modes 8 and 9 are configured fo r calibration handshaking. For an Oxymitter 4000 with an IMPS 400 0 or an [...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 4 Configuration of Oxymitter 4000 with LOI V erify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4 V ERIFY INS[...]

Oxymitter 4000 4-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 4-1. Electronics Housing T erminals with LOI Oxymitter 4000 Configuration Located on the micropro cessor board are two switches that co nfigure outputs (Figure 4-2). T o access these switches, the LOI module must be removed. SW1 determines if the 4-20 mA signal is internally[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 4-3 Oxymitter 4000 SW2 Setting The factory sets this switch as follows: 1. Position 1 is HART/LOCAL. This s witch setting controls the configura- tion of the Oxymitter 4000. The defa ults cannot be changed via HART/AMS or the LOI unless the switc h is in the HART position. Placing SW2, position 1 in [...]

Oxymitter 4000 4-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 4-2. Default s - Oxymitter 4000 with LOI LOGIC I/O This two-terminal logic cont act can be configured ei ther as a solid-st ate relay-activated alarm or a s a bi-directi onal calibration handshake signal to an IMPS 4000 or SPS 4001B. The configuration of this signal depends [...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 4-5 Oxymitter 4000 Of the ten modes in T able 4-1, mode 1 through mod e 7 are the alarm modes. The factory default is mode 5 for Oxymitte r 4000 units without an IMPS 4000 or SPS 4001B. In this mode, the output will signal when a unit alarm or a CALIBRA T ION RECOMMENDED indication occurs. Calibratio[...]

Oxymitter 4000 4-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Recommended Configuration Recommended Configurat ion 4-20 mA Signal The 4-20 mA signa l is linear , and can be ranged b y the user for O 2 range from 0-40% O 2 . It should be noted that the 4-20 mA signal will go to one of several default values under ce rtain conditions: It is ver[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 5 S t artup and Operation of Oxymitter 4000 with Membrane Keyp ad Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 5-1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

Oxymitter 4000 5-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Error If there is an error condit ion at startup, one of the diagnostics LEDs will be blinking. Refer to Section 8: T roubleshooting, to determine the cause of the error . Clear the error , cycle power , and the operating display should return. Keypad The five membrane keys on th e[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 5-3 Oxymitter 4000 Figure 5-2. Calibration Keys Keys INC and DEC. The INC and DEC keys are used to set the values of the calibration gases. Attach a multimeter across TP5 and TP6. The calibration and process gases can now be monito red. Pressing the INC or DEC once will cause the outp ut to swit ch f[...]

Oxymitter 4000 5-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 6 S t artup and Operation of Oxymitter 4000 with LOI Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 6-1 St art Up Oxymitter 4000 Calibration . . . . . . . . . . . . . . . . . page 6-3 Navigating the [...]

Oxymitter 4000 6-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 6-1. St artup Display Figure 6-2. O 2 Concentration Display O2: Ø.ØØ% LK warm up 367dgC 37260035 37260036 O2: 2.59% LK normal[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 6-3 Oxymitter 4000 Figure 6-3 . LOI Fe atures ST ART UP OXYMITTER 4000 CALIBRATION Refer to Section 9: Maintenance a nd Se rvice, for calibrati on instructions . NAVIGATING THE LOCAL OPERATOR INTERFACE Overview The Local Operator Interfac e (LOI), shown in Figure 6-3, utilizes a bright blue gas-fluor[...]

Oxymitter 4000 6-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 In order to unloc k the display , input a "Z " pattern. First, push the top left (gray) arrow , then the top right, followed by the bottom lef t and finally the bottom right. The "LK" notation in the upper ri ght corner of the display will now dis- appear . Push[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 6-5 Oxymitter 4000 Figure 6-4. Menu T ree for Local Operator Interface on the Oxymitter 4000 (Sheet 1 of 2) T emperatures SENSOR DA T A Volt ages O2 Analog % _____% O2 Analog mA ____mA Output V alues O2 2.59% LK normal % 37260017 (CONTINUED ON SHEET 2) O2 T emp _____dgC O2 T emp-MAX _____dgC Board T [...]

Oxymitter 4000 6-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 6-4. Menu T ree for Local Operator Interface (LOI) on the Oxymitter 4000 (Sheet 2 of 2) OXYMITTER 4000 SETUP AT THE LOI In setting up the Oxym itte r 4000 f rom the LO I, it is best to start at the SYSTEM/Calibration Setup menu, Figure 6-4. SYSTEM/Calibration Setup O2 Gas #1[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 6-7 Oxymitter 4000 NOTE Rosemount Analytical recomme nds 0.4% O 2 and 8% O 2 for calibration gases. O2 Reset V alues - Resets factory default va lues. O2 Output T racks - 4 to 20 mA signal can be held at the last value during calibration, or the signal can be lef t to track the cal gases. O2 Cal Inte[...]

Oxymitter 4000 6-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 SYSTEM/Parameters O2 Slope - O 2 slope is dat a regarding the strength of the sensing cell output. This information is automatica lly calculated after a calibration, and th e user does not normally input this d ata. O2 Const ant - O 2 constant is the amount of volt age a cell gener[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 6-9 Oxymitter 4000 T emperatures O2 T emp - Indicates the thermocouple temperature at the sensing cell; this should always be 1357°F (736°C). O2 T emp Max - Maximum temperature the cell has se en. (Some process temperatures can exceed the 1357°F ( 736°C) setpoint temperature, and this will indica[...]

Oxymitter 4000 6-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 OXYMITTER 4000 T EST POINT S Refer to Figure 6-6. System test poin t s are located on the board below the LOI module. T est points 1 through 6 allow you to monitor with a multimeter: the heater thermocouple , the O 2 cell millivolt, and the proc ess O 2 . • TP1 and TP2 monitor t[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 7 HART/AMS Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1 HART Communicator Signal Line Con nections . . . . . . . page 7-2 HART Communicator PC Connections . . . . . . . . . . . . . . . page 7-2 [...]

Oxymitter 4000 7-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 HART COMMUNICATOR SIGNAL LINE CONNECTIONS The HART Commun icator can connect to the Oxymitter 40 00's analog output signal line at any wiring termination in th e 4-20 mA current loop. There are two methods of connecting the HART Communicator to the signal line. For application[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 7-3 Oxymitter 4000 Figure 7-1. Signal Line Connections, ≥ 250 Ohms Load Resistance Figure 7-2. Signal L ine Connecti ons, < 250 Ohms Load Resistance 23230001 LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL PORT & BATTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT AC L1 AC N[...]

Oxymitter 4000 7-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 OFF-LINE AND ON-LINE OPERATIONS The HAR T Communicator can be operated both of f-line and on-line. Off-line oper ations are those in which the communicator is not conne cted to the Oxymitter 4000. Off-line operations can include interfacing the HART Communicator with a PC (refer to[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 7-5 Oxymitter 4000 Figure 7-3. HAR T/AMS Menu T ree (Sheet 1 of 3) O2 value O2 cell temp CJ temp VIEW FLD DEV V ARS PV is PV O2 value PV % rnge PV AO SV is Cold Junct SV __ mV PROCESS V ARIABLES DIAG/SERVICE VIEW SV VIEW TV VIEW PV -Aout VIEW OUTPUT V ARS VIEW 4V TV is Cell TV __ mV 4V is Cell TC 4V [...]

Oxymitter 4000 7-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 7-3. HAR T/AMS Menu T ree (Sheet 2 of 3) DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON SHEET 3) Ta g ASSIGN P V&S V SELECT O2 RANGE DEVICE INFORMA TION S/W VERSION INFO Dev id Descriptor Message Date Final asmbly num Snsr s/n Ve r Chk sum Bld num Bld date O2 O2 CELL [...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 7-7 Oxymitter 4000 Figure 7-3. HAR T/AMS Menu T ree (Sheet 3 of 3) DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED FROM SHEET 2) Manufacturer Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Universal rev Optrak TG? Tgtime PurgeT ime LowTG HighT[...]

Oxymitter 4000 7-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 HART COMMUNICATOR O 2 CAL METHOD Use the following procedure to perform a calibratio n using the HART Commu- nicator . If necessary , use the menu tr ee in Figure 7-3 (sheet 1 of 3) for reference. NOTE T o select a menu item, either use the up and do wn arrow keys to scroll to the [...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 7-9 Oxymitter 4000 1 1. When the "Loop should be return ed to automatic control" message appears, retu rn the Hazardous Area Oxymitter 4000 to the automatic control loops previo usly removed and press O K. 12. At the ST OP GAS status prompt, select menu item 2, NEXT CAL STEP When the status[...]

Oxymitter 4000 7-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 8 T roubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 8-3 Alarm Indications . . . . . . . [...]

Oxymitter 4000 8-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 8-1. O 2 Sensor mV Reading vs. % O 2 at 1357°F (736°C) (R eference Air , 20.9% O 2 ) 37260043 100 10 1 0.01 0.1 0 0 50 100 150 200 Concentration O (%) 2 EMF (mV) O Sensor Performance at 1357 2 O F (736 O C) O 2 % 100 20 15 10 9 8 7 6 5 4 EMF (mV) -34 1.0 7.25 16.1 18.4 21.[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-3 Oxymitter 4000 GENERAL The troubleshooting section describ es ho w to identify and isola te faults that may develop in the Oxymitte r 4000. When troubleshooting, refe rence the following. Grounding It is essential that adequ ate grounding prec autions are taken when inst alling the system. Thorou[...]

Oxymitter 4000 8-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 NOTE Make sure that the Control System is configured to interpret these signal levels correctly! Once an alarm condition is indentified , the Oxymitter 4000 electronics of fers a number of diagnostics to interpret the specific a larm. If the Oxymitter 4000 h as the simple keyp ad o[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-5 Oxymitter 4000 A Potter & Brumfield R1 0S-E1Y1-J1.0K 3.2 mA DC or an equal interposin g relay will be mounted where the cont act wires terminate in the control/relay room. If autocalibration systems are utilized, the bidirectional logic contact is utilized as a "hand-shake" signal b[...]

Oxymitter 4000 8-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 T able 8-1. Diagnostic/Unit Alarm Fault Definition s - Membrane Keyp ad Only *Critical alarm conditions will render the O 2 measurement as unusable, and any of these event s will cause the 4-20 mA signal to go to a user-select able limit of 3.5 mA or 21.6 mA (position 3 of SW2). Fa[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-7 Oxymitter 4000 Figure 8-3. Fault 1, Open Thermocouple Fault 1, Open Thermocouple Figure 8-3 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and a Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 th rough TP6, locat[...]

8-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-4. Fault 2, Shorted Therm ocouple Fault 2, Shorted Thermoco uple Figure 8-4 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 th rough T[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-9 Oxymitter 4000 Figure 8-5. Fault 3, Reversed Thermocouple Fault 3, Reversed Thermoc ouple Wiring or Faulty PC Board Figure 8-5 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and[...]

8-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-6. Fault 4, A/D Comm Error Fault 4, A/D Comm Error Membrane Keyp ad When Fault 4 is detected, the HEA TER T/C LED flashes four times, pauses for three seconds, and repeat s (Figure 8-6). 1. Call the factory for assist ance. LOI When Fault 4 is detected, the LOI displays t[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-1 1 Oxymitter 4000 Figure 8-7. Fault 5, Open Heater Fault 5, Open Heater Figure 8-7 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and a Oxymitter 4000 with an LOI (lower view). Membrane Keyp ad When Fault 5 is detected, the HEA TER LED flashes once, p aus[...]

8-12 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-8. Fault 6, High High Heater T emp Fault 6, High High Heater T emp Figure 8-8 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keyp ad When Fault 6 is detected, the HEA TER L[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-13 Oxymitter 4000 Figure 8-9. Fault 7, High Case T emp Fault 7, High Case T emp Figure 8-9 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keyp ad When Fault 7 is detected , The HEA TER LED flashes th[...]

8-14 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-1 0. Fault 8, Low Heater T e mp Fault 8, Low Heater T emp Figure 8-10 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keyp ad When Fault 8 is detected, the HEA TER LED flash[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-15 Oxymitter 4000 Figure 8-1 1. Fault 9, High Heater T emp Fault 9, High Heater T emp Figure 8-1 1 shows the electronic assemb ly for an Oxymitter 4000 with a memb rane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keyp ad When Fault 9 is detected, the HEA TER LED fla[...]

8-16 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-1 2. Fault 10, High Cell mV Fault 10, High Cell mV Figure 8-12 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 throug h TP6, located [...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-17 Oxymitter 4000 Figure 8-13. Fault 1 1, Bad Cell Fault 1 1, Bad Cell Figure 8-13 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keyp ad When Fault 1 1 is detected, the O2 CELL flashes three times, [...]

8-18 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-14. Faul t 12, EEprom Corrupt Fault 12, EEprom Corrupt Figure 8-14 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keyp ad When Fault 12 is detected, the O2 CELL LED flashes[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-19 Oxymitter 4000 Figure 8-15. Fault 13, Invalid Slope Fault 13, Invalid Slope Figure 8-15 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keyp ad When Fault 13 is detected, the CALIBRA TION LED flash[...]

8-20 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-16. Fault 14, Invalid Constant Fault 14, Invalid Const ant Figure 8-16 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keyp ad When Fault 14 is detected, the CALIBRA TION LE[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-21 Oxymitter 4000 Figure 8-17. Fa ult 15, Last Calibrat ion Failed Fault 15, Last Calibration Failed Figure 8-17 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keyp ad When Fault 15 is detected, the [...]

Oxymitter 4000 8-22 Instruction Manual IM-106-340, Rev. 4.0 May 2006 CALIBRATION PASS ES, BUT STILL READS INCORRECTLY There are a few fault con ditions where no alarm indication is present a nd the probe p asses calibration, but the O 2 reading may still be incorrect: Probe p asses calibration, bu t still appears to read high There may be a leak th[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-23 Oxymitter 4000 Probe p asses calibratio n, but still appears to read low The dif fusion element at the end of the prob e is a passive filter . It plugs very slowly , since there is no active flow be ing drawn across it. In applica tions that have a heavy p articulate loading (coal or wood fired [...]

Oxymitter 4000 9-0 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Calibration Record For Rosemount Analytical In Situ O 2 Probe Probe Serial Number: _____ ________________ ________________ __________________ _______________ Probe T ag Number: ______________ ________________ ________________ __________________ _______ Probe Location: __ __________[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 9 Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-1 Calibration with Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-1 Calibration with LOI . . . . . . . .[...]

Oxymitter 4000 9-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 9-1. Membrane Keyp ad calibration gas flowmeter to 5 scfh and calibra te the Oxymitter 4000. T o change the dif fusion element, refer to "Ceramic Dif fusion Element Replacement". Three types of calibration methods are available: a utomatic, semi-automatic, and manu[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-3 Oxymitter 4000 3. If using an IMPS 4000, enter a time interva l via the IMPS 4000 keypad that will initiate an automatic calibrati on at a scheduled time interval (in hours). T o set the Ca lIntvX parameter of the CHANGE PRESETS display mode, refer to the IMPS 400 0 Intelligent Multiprobe T est G[...]

Oxymitter 4000 9-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 9-2 . Inside R ight Cov er 2. V erify the calibration gas p arameters are corr ect per "Calibration with Keypad". 3. If performing a manual calibra tion with the CALIBRA TION RECOMMENDED LED off an d the CAL LED off, start at step a. 4. If performing a manual calib[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-5 Oxymitter 4000 e. Remove the first calibration gas an d apply the second calibration gas. (Electronics will abor t the calibration if step f is not done within 30 minutes). f. Push the CAL key; the CAL LE D will be on solid. The timer is activated for the second calibratio n gas flow . When the t[...]

Oxymitter 4000 9-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 The display count s down the seco nds remaining to flow Gas 1, then the time remaining for sensing the O 2 co ncentration of Gas 1. Done Gas 1 indicates completion. 3. Remove the first calib ration gas and apply the second calibration gas. (Electronics will abort the calibration if[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-7 Oxymitter 4000 OXYMITTER 4000 REP AIR Each of the following procedures deta ils how to remove and replace a specific component of the Oxymitter 4000. Removal and Replacement of Probe 1. Remove. a. T urn of f power to the system. b. Shut off th e calibration gases at the cylinders and the instrume[...]

Oxymitter 4000 9-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 9-3. Oxymitter 4000 with Integral Electronics - Exploded View DIAGNOSTIC ALARMS DIAGNOSTIC ALARMS TEST POINTS TEST POINTS HEATER T/C HEATER 02 CELL CALIBRATION HEATER T/C HEATER 02 CELL CALIBRATION CALIBRATION RECOMMENDED CALIBRATION RECOMMENDED 02 CELL mV + 02 CELL mv - HEA[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-9 Oxymitter 4000 Figure 9-4. Oxymitter 4000 with Remote Electron ics - Exploded View 37260034 D IA G N O S T IC A L A R M S T E S T P O IN T S H E A T E R T /C H E A T E R 0 2 C E L L C A L IB R A T IO N C A L IB R A T IO N R E C O M M E N D E D 0 2 C E L L m V + 0 2 C E L L m v - H E A T E R T /C [...]

Oxymitter 4000 9-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Replace Entire Integral Ele ctronics (with Housing) NOTE Only perform this procedure on unit s with integral electronics. NOTE Recalibration is required whenever electronic cards or sensing cell is replaced. 1. Follow the instructions in "Remo val and Replacement of Probe&quo[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-1 1 Oxymitter 4000 Figure 9-5. Electronic Assembly Figure 9-6. J8 Co nnector 500 VA R SERIAL NO. TAG NO. OXYMITTER 4000 VOLTS: WATTS: OUTPUT: LINE FUSE: Rosemount Analytical Inc. Orrville, OH 44667-0901 85-264 VAC 48-62 Hz TM 800-433-6076 4-20 mA R 5 Amps TM HART SMART FAMILY 26170018 DIAGNOSTIC AL[...]

Oxymitter 4000 9-12 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Electronic Assembly Replaceme nt (Figure 9-5) 1. Remove the right housin g cover uncovering the electronic assembly . 2. Depress and remo ve the J1 (cell and T/C) conn ector from the J1 socket. Loosen the three captive mou nting screws (16, Figure 9-3 or Figure 9-4) on the micropr[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-13 Oxymitter 4000 Figure 9-7. Fuse Locatio n 6. T urn the electronic assembly over so that you are looking at the bottom of the power supply printed circuit board. Gently depress the two white posts on e at a time. Carefully separate the power supp ly board (20) from the microprocessor bo ard (17).[...]

Oxymitter 4000 9-14 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Heater Strut Replacement This p aragraph covers heater strut replacement. Do n ot attempt to replace the heater strut until all ot her possibilities for poor performance have been considered. If heater strut re placement is needed, order a repla cement heater strut (T able 10-1). [...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-15 Oxymitter 4000 Figure 9-8. Heater S trut Assembly 13. For unit s with remote electronics, inst all the probe head as follows: a. See Figure 9-9. Make sure that the O- ring is in good condition. Seat the O-ring in the mating groove of the pro be. b. Insert the probe signal cables into the housing[...]

Oxymitter 4000 9-16 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 9-9. Probe to Pr obe Head Assembly - Remote Electronics Only Cell Replacement This parag raph covers o xygen sensing cell replacement. Do not attempt to replace the cell until all othe r possibilities for poor performan ce have been considered. If cell replacement is n eede[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-17 Oxymitter 4000 Figure 9-10. Cell Replacemen t Kitl 1. Follow the instructions in "Remova l and Replacement of Probe" to remove the Oxymitter 4000 from the stack or duct. NOTE T o determine if the diffuser ne eds to be replaced, refer to "Calibration with Keypad". 2. If the pr[...]

Oxymitter 4000 9-18 Instruction Manual IM-106-340, Rev. 4.0 May 2006 3. If equipped with the o ptional ceramic diff usion assembly , remove and discard the setscrews and rem ove the vee deflector (Figure 9-1 1). Use spanner wrenches from the probe disassembly kit (T able 10-1 and Figure 10-2), to turn the hub free from the retainer . Inspect the di[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-19 Oxymitter 4000 Ceramic Diffusion Eleme nt Replacement NOTE This refers to the ceramic dif f usion element only . General The dif fusion element protects th e cell from particles in p rocess gases. Normally , it does not need to be replaced because the vee deflector protects it from p articulate [...]

Oxymitter 4000 9-20 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 9-12. Conta ct and Thermocouple Assembly Replacement T ermination Housing Wiring (Remot e Electronics Probe He ad Only) Under normal circumsta nces, the right termination housing cover should not need to be removed. This side of the housing contains the probe signal wire co[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 10 Replacement Part s Probe Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . page 10-1 Electronics Replacement Part s . . . . . . . . . . . . . . . . . . . . . page 10-6 PROBE REPLACEMENT PART S T able 10-1. Replacement Parts [...]

Oxymitter 4000 10-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 T able 10-1. Replacement Part s for Probe (Contin ued) Figure and Index Number Part Number Description 9-3, 1 thru 6, 8,9,28 thru 31 3D39648G27 3D39649G27 18" DIN Probe with Flame Arrestor and Snubber Diffuser 9-3, 1 thru 6, 8,9,28 thru 31 3D39648G28 3D39649G28 3' DIN Pr[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 10-3 Oxymitter 4000 Figure 10-1. Cell Replacement Kit T able 10-1. Replacement Part s for Probe (Contin ued) *Includes pad and wire 35830009 Wire and Pad Assembly Anti-Seize Compound 22 Ga. Wire Closed end Connector Set Screws T eflon T ubing Socket Head Cap Screws Cell and Flange Assembly Calibratio[...]

Oxymitter 4000 10-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 T able 10-1. Replacement Part s for Probe (Contin ued) *Includes pad and wire Figure and Index Number Part Number Description 4849B94G01 ANSI High Sulfur/Hl Resistant Cell Only 10-1 4849B94G02 ANSI 18" Cell Replacement Kit, High Sulfur/HCl Resistant* 10-1 4849B94G03 ANSI 3&ap[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 10-5 Oxymitter 4000 T able 10-1. Replacement Part s for Probe (Contin ued) Figure 10-2. Probe Disassembly Kit Figure and Index Number Part Number Description 1-1 1, 9-1 1 3534B18G01 Ceramic Diffuser 1-1 1 353 5B60G01 Ceramic Diffuser with Dust Seal 1-1 1 3535B62G01 Flame Arrestor Ceramic Diffuser 1-1[...]

Oxymitter 4000 10-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 ELECTRONICS REPLACEMENT PART S T able 10-2. Replacement Part s for Electronics T able 10-3. Replacement Part s for Calibration Component s *Calibration gas bottl es cannot be shipped via airfreight. Figure and Index Number Part Number Description 9-3, 10 120039076 O-Ring 9-3, 1 1 [...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 1 1 Optional Accessories HART Handheld 375 Communicator . . . . . . . . . . . . . . . . . page 1 1- 1 Asset Management Solutions (AMS) . . . . . . . . . . . . . . . . page 1 1-2 By-Pass Packages . . . . . . . . . . . . . . . . . . . . . . . . . [...]

Oxymitter 4000 11 - 2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 ASSET MANAGEMENT SOLUTIONS (AMS) Asset Management Solutions (AMS) sof tware works in conjunction with the HART Commu nication Protocol and offer s the capabili ty to communicate with all HART plan t devices from a single computer termin al. For more information, call Emerso n Pr[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 11 - 3 Oxymitter 4000 IMPS 4000 INTELLIGENT MULTIPROBE T EST GAS SEQUENCER Figure 1 1-3. IMPS 4000 The IMPS 4000 Intelligent Mu ltiprobe T est Gas Sequencer is housed within an IP56 (NEMA 4X) enclos ure and has the intelligence to provide calibration gas sequencing of up to fo ur Oxymitte r 4000 unit[...]

Oxymitter 4000 11 - 4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 SPS 4001B SINGLE PROBE AUTOCALIBRATION SEQUENCER Figure 1 1-4. SPS 4001B Rosemount Analytical specifically designed the SPS 4001B Single Probe Autocalibration Sequencer to provide th e capability to perf orm automatic or on-demand Oxymitter 4000 calibrations. The SPS 4001B is fu[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 11 - 5 Oxymitter 4000 O 2 CALIBRATION GAS Figure 1 1-5. Calibration Gas Bottles Rosemount Analytical's O 2 Calibration Gas and Service Kit s have been carefully designed to provide a more convenien t and fully portable means of testing, calibrating, and servicing. Rosemount Analytical's oxy[...]

Oxymitter 4000 11 - 6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 CAT ALYST REGENERATION Figure 1 1-6. Catalyst Regeneration Measure O 2 in cat alyst regenerators at pressures up to 50 psi. In- situ design resists plugging du e to catalyst fines Class I, Div . I, Group B, C, and D. Optional pressure balancing arrange ment. Optional isolation v[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Appendix A Safety Dat a Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2 Safety Dat a Sheet for Ceramic Fiber Product s . . . . . . . . page A-15[...]

Oxymitter 4000 A-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 SAFETY INSTRUCTIONS IMPORT ANT SAFETY INSTRUCTIONS FOR THE WIRING AND INST ALLA TION OF THIS APP ARA TUS The following safety instruct ions appl y specifically to all EU member st ates. They should be s trictly adhered to in ord er to assure complia nce with the Low V oltage Direct[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-3 Oxymitter 4000 BELANGRIJK V eiligheidsvoorschrif t en voor de aansluiting en inst allatie van dit toestel. De hierna volgende veiligheidsvoorsc hriften zijn vooral bedoeld voor de EU lidst aten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag S pannings Richtlijn (Low V olt age Di[...]

Oxymitter 4000 A-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 VIG TIG T Sikkerhedsinstruktion for tilslut ning og inst allering af dette udstyr . Følgende sik kerhedsinstrukti oner gælder specifikt i alle EU-medlemslande. Instrukt ionerne skal nøje følges for overhold else af Lavsspændingsdirektive t og bør også følges i ikke EU-la nd[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-5 Oxymitter 4000 BELANGRIJK V eiligheidsinstructies vo or de bedrading en inst allatie van dit app araat. V oor alle EU lidstaten zijn de volgen de veiligheidsinstructies van toep assing. Om aan de geldende richtlijnen voor laagsp anning te voldoen dient men zich hiera an strikt te houden. Ook niet[...]

Oxymitter 4000 A-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 TÄRKEÄÄ T urvallisuusohje, jot a on noudatett ava tämän laitteen asent amisessa ja kaapeloinnissa . Seuraavat ohjeet pät evät erityisesti EU:n jäsenvaltioissa . Niitä täytyy ehdottomasti nou dattaa jotta täyt ettäisiin EU:n mat alajännitedirektiivin (Low V oltage Direc[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-7 Oxymitter 4000 IMPORT ANT Consignes de sécurité concernant le raccordement et l' insta llation de cet app areil. Les consignes de sécurité ci-d essous s'adressent p articulièrement à tous les ét at s membres de la communauté européenne. Elles doiven t être strictement appliq u[...]

Oxymitter 4000 A-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 WICHTIG Sicherheit shinweise für den Anschluß und die Inst allation dieser Geräte. Die folgenden Sicherheit shinweise si nd in allen Mitgliederst aaten der europäischen Gemeinschaf t gültig. Sie müssen s trickt eingehalten werden, um der Niedersp annungsrichtlinie zu genügen[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-9 Oxymitter 4000 IMPORT ANTE Norme di sicurezza per il cablaggi o e l'inst allazion e dello strumento. Le seguenti norme di sicurezza si applica no specificat amente agli stat i membri dell'Unione Europe a, la cui stretta osse rvanza è richiest a per garantire conformità alla Dire ttiva[...]

Oxymitter 4000 A-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 VIKTIG Sikkerhet sinstruks for tilkobling og inst allasjon av dette ut styret. Følgende sikke rhetsinst ruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avt alen. Instruksjonene skal følg es nøye slik at inst allasjonen blir i henhold til lavspenn ingsdirektiv[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-1 1 Oxymitter 4000 IMPORT ANTE Instruções de seguran ça para liga ção e instalaç ão deste ap arelho. As seguintes instruções de segurança aplicam-se especific amente a todos os est ados membros da UE. Devem ser observadas rigid amente por forma a garantir o cumprimento da Directiva sobre [...]

Oxymitter 4000 A-12 Instruction Manual IM-106-340, Rev. 4.0 May 2006 IMPORT ANTE Instrucciones de seguridad p ara el montaje y cab leado de este ap arato. Las siguient es instrucciones de s eguridad, son de aplicacion espe cifica a todos los miembros de la UE y se adjun tara n para c umplir la normativa europea de baja ten sion. 1. Se deben preveer[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-13 Oxymitter 4000 VIKTIG T Säkerhet sföreskrif ter för kablage och insta llation av denna a ppar at. Följande säkerhet sför eskrifter är tillämp liga för samtliga EU-medlemsländer . De skall följas i varje avseende för att överensstämma med Lågs pännings direktivet. Icke EU medlemsl[...]

Oxymitter 4000 A-14 Instruction Manual IM-106-340, Rev. 4.0 May 2006[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-15 Oxymitter 4000 SAFETY DAT A SHEET FOR CERAMIC FIBER PRODUCT S JUL Y 1, 1996 SECTION I. IDENTIFICA TION PRODUCT NAME Ceramic Fiber Heaters, Molded In sulation Modules and Ceramic Fiber Radiant Heater Pane ls. CHEMICAL F AMIL Y Vitreous Aluminosilicate Fibe rs with Silicon Dioxide. CHEMICAL NAME N[...]

Oxymitter 4000 A-16 Instruction Manual IM-106-340, Rev. 4.0 May 2006 SECTION III. HAZARDOUS INGREDIE NTS MA TER IAL, QUANTITY , AND THRESHOLD/EXPOSURE LIMIT V ALUES Aluminosilicate (v itreous) 99+ % 1 fiber/cc TW A CAS. No. 142844-00-0610 fi bers/cc CL Zirconium Silicate0-10% 5 mg/cubic meter (TL V) Black Surface Coating**0 - 1% 5 mg/cubic meter (T[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-17 Oxymitter 4000 EXPOSURE TO USED CE RAMIC FIBER PRODUCT Product which has been in service at elevat ed temperatures (greater than 1800ºF/982ºC) may und ergo partial conversion to cristobalite, a form of crystalline silica which can cause severe respiratory disease (Pneumoconiosis). The amou nt [...]

Oxymitter 4000 A-18 Instruction Manual IM-106-340, Rev. 4.0 May 2006 The International Agency for Resea rch on Cancer (IARC) reviewed the carcinogenicity dat a on man-made vitreous fibers (includin g ceramic fiber , glasswool, rockwool, and slag wool) in 1987. IARC classified ceramic fiber , fibrous glasswool and miner al wool (rockwool and slagwoo[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-19 Oxymitter 4000 SECTION VIII. SPECIAL PR OTECTION INFORMA TION RESPIRA TOR Y PROTECTION Use NIOSH or MSHA approved equipmen t when airborne exposure limits may be exceeded. NIOSH/MSHA appr oved breathing equipment may be required for non -routine and emergency use. (See Section IX for suit able e[...]

Oxymitter 4000 A-20 Instruction Manual IM-106-340, Rev. 4.0 May 2006 IARC has recently reviewed the animal, hum an, and other relevant experimental dat a on silic a in order to crit ically evaluate and classify the cancer causing potential. Based on it s review , IARC classified crystalline silica as a group 2A carcinogen (probable human carcinogen[...]

Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-21 Oxymitter 4000 GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS Edited from selected p aragraphs of the Compressed Gas Association's "Handbook of Compressed Gase s" published in 1981 Compressed Gas Association 1235 Jef ferson Davis Highway Arlington, Virgin[...]

Oxymitter 4000 A-22 Instruction Manual IM-106-340, Rev. 4.0 May 2006[...]

Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Appendix B Return of Material RETURNING MATERIAL If factory repair of defe ctive equipment is required, proceed as f ollows: 1. Secure a return authorizatio n number from a Rosemount Analytical Sales Office or rep resentative before returning th e equip[...]

Oxymitter 4000 B-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006[...]

http://www .raihome.com Instruction Manual IM-106-340, Rev 4.0 May 2006 Oxymitter 4000 Index A Alarm Contacts . . . . . . . . . . . 8-4 Alarm Indications . . . . . . . . . . 8-4 Alarms, Corrective Actions . . . 8-5 B By-Pass Packages . . . . . . . . 1 1-2 C Calibration . . . . . . . . 3-6 , 4-6 , 6-3 Calibration Gas Bottles 1- 20 , 11 - 5 , 11 - 6 [...]

Instruction Manual IM-106-340, Rev 4.0 May 2006 Index-2 Oxymitter 4000[...]

W ARRANTY Rosemount Analytical warr ants that th e equipment manufactu red and sold by it will, upon shipment, be free of defe cts in workmanship or material. Should any failure to conform to this warranty become app arent during a period of one year after the date of shipment, Ro semount Analytical shall, upon pr ompt written notice from the purch[...]

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