Emerson 228 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Emerson 228, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Emerson 228 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Emerson 228. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Emerson 228 should contain:
- informations concerning technical data of Emerson 228
- name of the manufacturer and a year of construction of the Emerson 228 item
- rules of operation, control and maintenance of the Emerson 228 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Emerson 228 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Emerson 228, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Emerson service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Emerson 228.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Emerson 228 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Model 228 Submersion/Inser tion T oroidal Sensor Instruction Sheet PN 51A-228/rev .P December 2010 SPECIFICA TIONS - SENSORS MODEL Wetted Materials T emperature Pressure CRN pressure* 228-02 PEEK (glass-filled) 248°F (120°C) 295 psig (2135 kPa abs) 220 psig (1618 kPa abs) 228-03 PEEK (glass-filled) 392°F (200°C) 295 psig (2135 kPa abs) 220 psig[...]

  • Page 2

    MODEL 228 INST ALLA TION INST ALLA TION Keep at least 1 in. (2.5 cm) between the sensor and pipe walls. If the clearance is too small, calibrate the sensor in place. Ensure that the sensor is completely submerged in liquid. Mounting the sensor in a vertical pipe run with the flow from bottom to top is best. If the sensor must be mounted in a horizo[...]

  • Page 3

    3 MODEL 228 WIRING FIGURE 6. Wiring 228-54 and 228-56 sensors to Model 54eC analyzer FIGURE 5. Wiring 228-54 and 228-56 sensors to Model 1056 and 56 analyzers[...]

  • Page 4

    MODEL 228 WIRING FIGURE 7. Wiring 228-54 and 228-56 sensors to Model Xmt-T p anel mount transmitter FIGURE 8. Wiring 228-54 and 228-56 sensors to Model Xmt-T pipe/wall mount transmitter 4[...]

  • Page 5

    5 MODEL 228 WIRING FIGURE 9. Wiring 228-54 and 228-56 sensors to Model 1066 transmitter FIGURE 10. Wiring 228-54 and 228-56 sensors to Model 5081-T transmitter RCV B RCV A RSHLD DRV B 228-54 RTN SENSE RTD IN SHLD CLEAR WHITE GREEN BLACK GREEN BLACK WHITE DRV A DSHLD TB1 TB2 RCV B RCV A RSHLD DRV B 228-56 RTN SENSE RTD IN SHLD CLEAR WHITE GREEN BLAC[...]

  • Page 6

    MODEL 228 WIRING FIGURE1 1. Wiring sensors through a remote junction box Wire sensors point to point. For wiring at the analyzer end, refer to the appropriate analyzer wiring diagram. For interconnecting cable 23294-00, use the 2265-54 wiring diagram. For interconnecting cable 23294-04 and 23294-05, use the 226-56 wiring diagram. FIGURE 12. Remote [...]

  • Page 7

    7 MODEL 228 USE OF INSERTION - RETRACTION ASSEMBLIES INSERTION - RETRACTION ASSEMBLIES MANUAL RETRACTION ASSEMBL Y (PN 2331 1-01) INST ALLA TION 1. Loosen the collet nut and retract the sensor tube into the retraction chamber . See Figure 14. 2. Loosen the union nut and separate the retraction chamber from the assembly . 3. Install the retraction c[...]

  • Page 8

    MODEL 228 USE OF INSERTION - RETRACTION ASSEMBLIES FIGURE 14. Manual Retraction Assembly MILLIMETER INCH RETRACTION 1. Make certain that the system pressure is less than 35 psig (342 kPa abs). Push in on the sensor using the top of the junction box. Slowly loosen the collet nut. 2. When the collet nut is loose enough, slowly ease the sensor back so[...]

  • Page 9

    9 MODEL 228 USE OF INSERTION - RETRACTION ASSEMBLIES INST ALLA TION 1. Thread the sensor cable through the tube into the junction box. Screw the sensor into the tube. Hand tighten the sensor an additional half turn once the gas- ket is seated. See Figure 15. 2. T erminate the sensor wiring in the junction box. See Figure 13 for wiring details. 3. U[...]

  • Page 10

    MODEL 228 USE OF INSERTION - RETRACTION ASSEMBLIES 1. Retract the sensor into the retraction chamber and fully close the ball valve. 2. Drain the retraction chamber content s using the 1/8 in. flush ports. 3. (Mechanical) Mark the location of the nut housing cap and retraction collar on the sensor tube. Remove both socket head cup screws from the n[...]

  • Page 11

    11 MODEL 228 USE OF INSERTION - RETRACTION ASSEMBLIES FIGURE 16. Mechanical Retraction Assembly Replacement Part s[...]

  • Page 12

    FIGURE 17. Manual Retraction Assembly Replacement Part s MODEL 228 USE OF INSERTION - RETRACTION ASSEMBLIES 12[...]

  • Page 13

    13 MODEL 228 CALIBRA TION CALIBRA TION The nominal cell constant of the Model 228 sensor is 2.7/cm. The error in the cell constant is about ± 10%, so con- ductivity readings made using the nominal cell constant will have an error of at least ± 10%. W all ef fects, discussed below , will likely make the error greater . For higher accuracy , the se[...]

  • Page 14

    MAINTENANCE Generally , the only maintenance required is to keep the opening of the sensor clear of deposits. Cleaning frequency is best determined by experience. MODEL 228 MAINTENANCE W ARNING Retraction chamber contents may be under pressure. CAUTION Be sure sensor has been cleaned of process liquid before handling. TROUBLESHOOTING PROBLEM PROBAB[...]

  • Page 15

    15 FIGURE 19. Resist ance check. Disconnect leads from analyzer before measuring resist ances. T ABLE 1. T emperature Resist ance 10 ° C 103.9 Ω 20 ° C 107.8 Ω 25 ° C 109.7 Ω 30 ° C 1 1 1.7 Ω 40 ° C 1 15.5 Ω 50 ° C 1 19.4 Ω[...]

  • Page 16

    Credit Cards for U.S. Purchases Only . The right people, the right answers, right now . ON-LINE ORDERING NOW A V AILABLE ON OUR WEB SITE http://www .raihome.com Emerson Process Management 2400 Barranca Parkway Irvine, CA 92606 USA T el: (949) 757-8500 Fax: (949) 474-7250 http://www .raihome.com © Rosemount Analytical Inc. 2010 8[...]