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Emerson 396RVP manual

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Table of contents for the manual

  • Page 1

    R etracta ble pH/ORP Sensors Instruction Manual PN 51-396R/rev .J February 201 1 Model 396R and 396R VP[...]

  • Page 2

    DANGER HAZARDOUS AREA INST ALLA TION Installations near flammable liquids or in hazardous area locations must be carefully evaluated by qualified on site safety personnel. This sensor is not Intrinsically Safe or Explosion Proof. T o secure and maintain an intrinsically safe inst alla- tion, the certified safety barrier , transmitter , and sen- sor[...]

  • Page 3

    MODEL 396R pH/ORP T ABLE OF CONTENTS MODEL 396R AND 396RVP RETRACT ABLE pH/ORP SENSORS T ABLE OF CONTENTS Section Title Page 1.0 DESCRIPTION AND SPECIFICA TIONS........................................................... 1 1.1 Features and Applications ................................................................................. 1 1.2 Performanc[...]

  • Page 4

    MODEL 396R pH/ORP T ABLE OF CONTENTS LIST OF FIGURES Figure No. Title Page 1-1 Cross Section Diagram of the TUpH Reference T echnology ............................ 1 2-1 Exploded View of Ball V alve Kit PN 23240-00 used with process connector . PN 23166-00 (or PN 23166-01) ........................................................................ 7 2[...]

  • Page 5

    1.1 FEA TURES AND APPLICA TIONS The Model 396R and 396RVP Sensors are specifically designed for improved life in harsh, dirty applications where a separate sample stream is dif ficult to provide and greater insertion depths are required. Model 396R is designed for use with a 1-1/4 in. or 1-1/2 in. ball valve for hot tap inst alla- tion. The Model 3[...]

  • Page 6

    MODEL 396R pH/ORP SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS MODEL 396R Measured Range: ORP: -1500 to 1500mV pH: 0 to 14 Percent Linearity Over pH Range: Wetted Materials: Polypropylene, EPDM, tit anium, glass, (platinum: ORP only) Process Connections: 1-1/2 or 1-1/4 in. with ball valve, 1 in. without ball valve Cable: Integral 15 ft or 9.5 in. 9 [...]

  • Page 7

    3 MODEL 396R pH/ORP SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.3 ORDERING INFORMA TION The Model 396R Sensor is housed in a titanium tube, with a polypropylene reference junction and tit anium solu- tion ground for use with a ball valve (order separately) for hot t ap applications. The sensor is available with either a hemi or flat glass pH elec[...]

  • Page 8

    4 T ABLE 1-2. OTHER ACCESSORIES FOR MODEL 396R T ABLE 1-1. COMMONL Y USED ACCESSORIES FOR MODEL 396R P ART DESCRIPTION 22698-00 Preamplifier plug-in for J-box, for Model 1003, 22698-02 Preamplifier plug-in for J-box, for Models 1 181/1050 22698-03 Preamplifier plug-in for J-box, for Models 1054A/B, 2054, 2081 23550-00 Remote Junction box with exten[...]

  • Page 9

    T ABLE 1-4. OTHER ACCESSORIES FOR MODEL 396R VP P ART DESCRIPTION 22698-00 Preamplifier plug-in for junction box, for Model 1003, 22698-02 Preamplifier plug-in for junction box, for Models 1 181, 1050 22698-03 Preamplifier plug-in for junction box, for Models 1054B, 2081 22743-01 Pt100 preamplifier for Model 1 181 22744-01 3K Preamplifier for Model[...]

  • Page 10

    6 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION SECTION 2.0 INST ALLA TION 2.1 UNP ACKING AND INSPECTION. Inspect the out side of the carton for any damage. If damage is detected, contact the carrier immediately . Inspect the instrument and hardware. Make sure all items in the packing list are present and in good condition. Notify the factory if any[...]

  • Page 11

    6. While holding the sensor in position, tighten the hex nut of the male connector to firmly secure the sensor in place. When the hex nut is tightened, the T eflon ferrule inside the compression fitting clamps the sen- sor tube. NOTE A st ainless steel ferrule is available if the T eflon ferrule does not inadequately grip. When using the metallic f[...]

  • Page 12

    8 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION JUNCTION BOX IS OPTIONAL FIGURE 2-2. T ypical Mounting Configurations for Model 396R FIGURE 2-3. T ypical Mounting Configurations for Model 396RVP[...]

  • Page 13

    9 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION FIGURE 2-4. Dimensional Drawing — Model 396R with Optional Ball V alve PN 23765-00 Note: Add five (5) inches to dimension A if mounting a sensor head junction box onto the sensor . INCH MILLIMETER[...]

  • Page 14

    10 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION FIGURE 2-5. Dimensional Drawing — Model 396R with Optional Ball V alve PN 23240-00 Note: Add five (5) inches to dimension A if mounting a sensor head junction box onto the sensor . DWG . NO. REV . 40396R05 D WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH[...]

  • Page 15

    11 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION 36” 36” FIGURE 2-6. Dimensional W arning Label for Model 396R Hemi Bulb Sensors and Sensor Diagram Note: Pressure rating for flat glass sensors is 100-790 kPa (0-100 psig). Front Side 396R-21 Note: Retraction Pressure 4.920 2.25 Back Side 396R Front Side 396R-25 Note: Retraction Pressure A MM / IN[...]

  • Page 16

    12 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION FIGURE 2-7. Dimensional Drawing — Model 396RVP with Optional 1-1/2 inch Ball V alve PN 23240-00 WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH[...]

  • Page 17

    MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION FIGURE 2-8. Dimensional Drawing — Model 396RVP with Optional 1-1/4 inch Ball V alve PN 23765-00 INCH MILLIMETER 13[...]

  • Page 18

    14 MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R SECTION 3.0 WIRING MODEL 396R WIRING MODEL 396R. Make electrical connections as shown on Figures 3-1 through 3-15 using the following guidelines. For wiring Model 396RVP , see Section 4.0. 1. Pay particular attention to the analyzer or trans- mitter model number when following details on the wiring[...]

  • Page 19

    FIGURE 3-2. Wiring Model 396R-54 to Models 54e, 81, 3081, 4081, and 5081 pH/ORP MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R FIGURE 3-3. Wiring Model 396R-54 with Remote J-Box and Preamp (PN 23555-00) DWG . NO. REV . 40396R08 B WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG . NO. REV . 40396R07 D MODELS 54e, 81, 3081, 4081, 5081 15[...]

  • Page 20

    16 MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R DWG . NO. REV . 40396R011 A FIGURE 3-4. Wiring Model 396R-50 for use with Remote Junction Box (PN 23309-03) 1 PREP ORANGE WIRE FOR PREAMP WITH BNC ADAPTER (PN 9120516). DWG . NO. REV . 40396R012 A PREP ORANGE WIRE FOR PREAMP WITH BNC ADAPTER (PN 9120516). 1 DANGER: Do not connect sensor cable to po[...]

  • Page 21

    17 MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R DWG . NO. REV . 40396R09 A FIGURE 3-6. Wiring Model 396R-50/54 to Model 1 181 pH/ORP 1 PREP ORANGE WIRE FOR PREAMP WITH BNC ADAPTER (PN 9120516). DWG . NO. REV . 40396R010 A FIGURE 3-7. Wiring Model 396R-54 to Models 1054A/B pH/ORP , 2054 pH, and 2081 pH/ORP[...]

  • Page 22

    18 MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R DWG . NO. REV . 40396R13 A FIGURE 3-8. Wiring Model 396R-54 to Model SCL-(P/Q) FIGURE 3-9. Wiring Model 396R-54-61 to Model Xmt-P-XX-10[...]

  • Page 23

    19 MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R FIGURE 3-10. Wiring Model 396R-50/54-60 for use with Sensor Head J-Boxes to Models 1 181, 1054 Series, 2054, 2081 WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG . NO. REV . 40396R21/22 C/C DWG . NO. REV . 40396R06 C FIGURE 3-1 1. W iring Model 396R-54-61 for use with Sensor Head J-Box to M[...]

  • Page 24

    20 MILLIMETER INCH MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R FIGURE 3-12. Wiring Model 396R-50 for use with J-Box (PN 23707-00) to Models 1 181, 1050, 1060, 1030, and 1023 pH T ransmitters DWG . NO. REV . 40396R21 C[...]

  • Page 25

    FIGURE 3-13. Wiring Model 396R-54 for use with J-Box (PN 23708-01) to Models 1054 Series, 2054, and 2081 pH T ransmitters MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R DWG . NO. REV . 40396R22 C 21[...]

  • Page 26

    22 FIGURE 3-14. Wiring Model 396R-( )-54 to Model 1055-10-22-32 FIGURE 3-15. Wiring Model 396R-54-61 to Model 1055-10-22-32 MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R[...]

  • Page 27

    MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP SECTION 4.0 WIRING MODEL 396R VP WIRING MODEL 396R VP . Make electrical connections as shown on Figures 4-1 through 4-21 using the following guidelines. For wiring Model 396R, see Section 3.0. 1. Pay particular attention to the analyzer or trans- mitter model number when following details on the wi[...]

  • Page 28

    24 MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP FIGURE 4-5. Model 1 181, 1050/1060, & 1003/1023 Wiring through Remote Junction Box FIGURE 4-2. Model 81 Wiring FIGURE 4-4. Model 81 Wiring through Remote Junction Box FIGURE 4-3. Model 1 181 W iring[...]

  • Page 29

    MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP FIGURE 4-6. Model 2081 Wiring FIGURE 4-7. Model 3081, 4081, and 5081 Wiring FIGURE 4-9. Model 3081, 4081, and 5081 Wiring through Remote Junction Box FIGURE 4-8. Model 2081 Wiring through Remote Junction Box 25[...]

  • Page 30

    26 MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP FIGURE 4-10. Model 1054 Wiring FIGURE 4-12. Model 1054 Wiring through a Remote Junction Box FIGURE 4-1 1. Model 1054A/B & 2054 W iring FIGURE 4-13. Model 1054A/B & 2054 Wiring through a Remote Junction Box[...]

  • Page 31

    MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP FIGURE 4-14. Model 54/54e Wiring FIGURE 4-15. Model 54 Wiring through Remote Junction Box FIGURE 4-16. Model 2700 Wiring FIGURE 4-17. Model SCL-(P/Q) Wiring 27[...]

  • Page 32

    28 MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP FIGURE 4-19. Model 1055pH/pH Wiring FIGURE 4-18. Model Xmt-P-XX-10 Wiring FIGURE 4-20. Model 1055pH/pH Wiring through Remote Junction Boxes[...]

  • Page 33

    FIGURE 4-21. Model 1055-10-22-32 Wiring MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP 29 V ARIOPOL CABLE PN 23645-07[...]

  • Page 34

    30 5.1 ST ART UP . T o obtain best accuracy , the sensor must be calibrated as a loop with the analyzer . Please refer to the respective analyzer/transmitter instruction manual for proper calibration procedures. 5.2 396R pH CALIBRA TION 1. Af ter a temporary connection is established between the sensor and the instrument, a buffer calibration may b[...]

  • Page 35

    5.3 396R ORP CALIBRA TION. An ORP loop is best calibrated using an ORP st andard solution. Most indus- trial applications have a number of ORP reactions occurring in sequence or simultaneously . There can be several components that are oxidized or reduced by the reagents that are used. Theoretically , the ORP potential is absolute because it is the[...]

  • Page 36

    32 6.1 Maintenance. The Model 396R Sensor is a dis- posal type sensor and therefore requires minimum maintenance. The sensor should be removed from the process periodically and checked in buffer solutions. If the sensor will not calibrate, refer to your analyzer/transmitters instruction manual for proper test procedures. If the sensor has failed, i[...]

  • Page 37

    33 MODEL 396R pH/ORP SECTION 6.0 MAINTENANCE 4. Following the caution above, wash the glass bulb in dilute 5% hydrochloric acid solution and then rinse it thoroughly in tap water . Replace the sen- sor if it cannot be cleaned. If the glass bulb appears clean, proceed to step 5. 5. Buffer calibrate the sensor (Refer to Section 5.0). If the sensor ap[...]

  • Page 38

    34 4. Discard used O-ring from male connector body (A). Coat new O-ring with a thin film of the O-ring lubricant provided. Position it in the machined O- ring groove in place of the discarded O-ring. CAUTION Make sure lubricant does not contact any p art of the sensor tip particularly the glass bulb. 5. Cover the 1" MNPT pipe threads of the ma[...]

  • Page 39

    FIGURE 6-1. Example of Sensor T ube Replacement FIGURE 6-2. Male Connector Tightening Diagram MODEL 396R pH/ORP SECTION 6.0 MAINTENANCE 35[...]

  • Page 40

    36 MODEL 396R pH/ORP SECTION 7.0 DIAGNOSTICS AND TROUBLESHOOTING SECTION 7.0 DIAGNOSTICS AND TROUBLESHOOTING 7.1 DIAGNOSTICS AND TROUBLESHOOTING WITH MODEL 54/81/3081 pH/ORP . The Model 54 and 54e Analyzers and Models 81 and 3081 pH T ransmitters automatically search for fault conditions that would cause an error in the measured pH value, as does t[...]

  • Page 41

    37 MODEL 396R pH/ORP SECTION 7.0 DIAGNOSTICS AND TROUBLESHOOTING Problem Probable Cause Remedy Meter reads off scale. (Display Defective preamplifier . Replace preamplifier (for code 02 reads overrange). sensors). For code 01, replace sensor . T .C. element shorted. Check T .C. element as instructed in Section 6.5 and replace sensor if defective. S[...]

  • Page 42

    38 Model 396R pH/ORP SECTION 8.0 RETURN OF MA TERIAL SECTION 8.0 RETURN OF MA TERIAL 8.1 GENERAL. T o expedite the repair and return of instrument s, please call 1-949-757-8500 for a Return Materials Authorization (RMA) number . 8.2 W ARRANTY REP AIR. The following is the procedure for returning instru- ments still under warranty: 1. Call Rosemount[...]

  • Page 43

    W ARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller , and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expira- tion of the applicable warranty period. Goods are warranted for twelve (12) months[...]

  • Page 44

    Credit Cards for U.S. Purchases Only . The right people, the right answers, right now . ON-LINE ORDERING NOW A V AILABLE ON OUR WEB SITE http://www .raihome.com Specifications subject to change without notice. 8 Emerson Process Management 2400 Barranca Parkway Irvine, CA 92606 USA T el: (949) 757-8500 Fax: (949) 474-7250 http://www .raihome.com © [...]