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Emerson 398 manual

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Table of contents for the manual

  • Page 1

    pH/ORP Sensors Instruction Manual PN 51-396/397/398/rev .L November 2010 MODEL 396 and MODEL 398 MODEL 396VP and MODEL 398VP MODEL 397 Models 396/396VP/397/398/398VP[...]

  • Page 2

    CAUTION SENSOR/PROCESS APPLICA TION COMP A TIBILITY The wetted sensor materials may not be com- p atible with process com position and operat- ing conditions. Application compat ibility is entirely the responsibility of the user . DANGER HAZARDOUS AREA INST ALLA TION This sensor is not Intrinsically Safe. or Explosion Proof. Installations near flam[...]

  • Page 3

    i MODEL 396/396VP/397/398/398VP T ABLE OF CONTENTS TUpH MODELS 396/396VP/397/398/398VP pH/ORP SENSORS T ABLE OF CONTENTS Section Title Page 1.0 DESCRIPTION AND SPECIFICA TIONS ......................................................... 1 1.1 TUpH™ Features and Applications .................................................................. 1 1.2 Per[...]

  • Page 4

    MODEL 396/396VP/397/398/398VP T ABLE OF CONTENTS LIST OF FIGURES Number Title Page 1-1 Cross Section Diagram of the TUpH Reference T echnology ............. 2 2-1 Flow Through/Insertion Installation for Models 396, 396VP , 398, & 398VP .............. 10 2-2 Dimensional Drawing For Models 396 & 398 ...........................................[...]

  • Page 5

    SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.1 TUpH™ FEA TURES AND APPLICA TIONS. Rosemount Analytical has achieved a new industry standard for the life expect ancy of pH sensors with the TUpH Sensors. The low maintenance, disposable Models 396, 396VP , 397, 398, and 398VP TUpH Sensors offer long life and high performance in the measurement of p[...]

  • Page 6

    2 MODEL 396/396VP/397/398/398VP SECTION 1.0 DESCRIPTIONS AND SPECIFICA TIONS FIGURE 1-1. Cross Section Diagram of the TUpH Reference T echnology All TUpH sensors are designed with a large area reference junction, helical reference pathway , and an AccuGlass pH glass bulb. This sensor technology ensures superior performance while only requiring mini[...]

  • Page 7

    3 MODEL 396/396VP/397/398/398VP SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.2 PERFORMANCE & PHYSICAL SPECIFICA TIONS SPECIFICA TIONS MODELS 396 &396VP MODELS 398 & 398VP MODEL 397 QUIK-LOC KIT Measurements pH: 0-14 pH: 0-14 pH: 0-14 — and Ranges ORP: -1500 to 1500 mv A vailable pH GPHT hemi bulb or GPHT hemi bulb or GPHT hemi bulb ?[...]

  • Page 8

    4 MODEL 396/396VP/397/398/398VP SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.3 ORDERING INFORMA TION MODEL 396 TUpH INSERTION/SUBMERSION ST AINLESS STEEL pH SENSOR CODE ANAL YZER/TC COMP A TIBILITY (Required Selection) 50 For use with Models 1 181, 1050, 1003 (3 K TC) 54 For use with Models 54/e, 1054A/B, 1055, 2700, SCL-P , 81, 2081, 3081, and 40[...]

  • Page 9

    MODEL 396/396VP/397/398/398VP SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS The Model 398 Sensor , housed in a titanium tube and made with a T efzel reference junction, can be used with a 1 inch MNPT process connector (purchased sep arately). The sensor is available with a hemi bulb glass pH electrode or a platinum and glass ORP electrode and with Pt[...]

  • Page 10

    6 MODEL 396/396VP/397/398/398VP SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS The TUpH Model 397 pH Sensor is housed in a polypropylene body and is designed to be used with the Quik-Loc Kit. The sensor includes a large general purpose (GPHT) glass pH electrode and a large area polypropylene reference junction with gel filled reference electrolyte. Th[...]

  • Page 11

    7 MODEL 396/396VP/397/398/398VP SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1. Process Connector Accessories (required for all first time installations with 1-inch process connection threads) Choose one: PN 23166-00, 316 SST , 1 in. x 1 in. NPT process connector , with EPDM o-ring PN 23166-01, T itanium, 1 in. x 1 in. NPT process connector , with E[...]

  • Page 12

    8 MODEL 396/396VP/397/398/398VP SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS ADDITIONAL ACCESSORIES FOR MODEL 396, 396VP , 398 AND 398VP TUpH SENSORS P ART NUMBER DESCRIPTION 33046-00 Ferrule 1 in., split 316 SS 3321 1-00 Adapter retrofit for PN 915240-04 9550167 EPDM O-ring for process connector (PN 23166-00) 9310100 Ferrule, 1 in. T eflon 1 931009[...]

  • Page 13

    9 2.2.1 Flow Through and Insertion Mounting for Models 396, 396VP , 398, and 398VP . The Models 396, 396VP , 398, and 398VP Sensors can be used with a 1 inch MNPT process connector at the front of the sensor for mounting into a 1-1/2 inch tee or the process. See Figure 2-1 for instal lation configurations. 2.2.2 Submersion Mounting for Models 396, [...]

  • Page 14

    10 MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION Wrap the pipe threads of the T win-Kam Kamloc coupler with T eflon tape before placing it into the process pipe. The coupler can be connected to any 1 in. process connection and must be mounted within 80° of vertical, with the elec- trode facing down. Once the coupler is in place, the ada[...]

  • Page 15

    11 MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION FIGURE 2-2. Dimensional Drawing For Models 396 and 398 DWG . NO. REV . 40039601 J MILLIMETER INCH[...]

  • Page 16

    12 MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION INCH MILLIMETER Metal Process Connector PN 23166-xx (xx = 00 for 316 SST and xx = 01 for tit a- nium) can be used for insertion or sub- mersion mounting of Models 396VP or 398VP sensors in 1-inch fittings. The metal process connector gives the sensor var- ious insertions depths, depending [...]

  • Page 17

    13 DWG . NO. REV . 40039602 D MILLIMETER INCH DWG . NO. REV . 40039603 C DWG . NO. REV . 40039604 D MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION P .N. 23166-00, 23166-01, OR 9510066 FIGURE 2-4. Submersion Inst allations for Models 396, 396VP , 398, and 398VP .[...]

  • Page 18

    14 MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION FIGURE 2-5. Dimensional Drawings For Model 397 in the Quik-Loc Unit DWG . NO. REV . 40039701 C MILLIMETER INCH DWG . NO. REV . 40039704 B NOTE: The EP gasket (see drawing #40039702) provided with the coupler should be periodically inspected. If gasket shows signs of corrosion, replacement [...]

  • Page 19

    15 MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION 2.3 ELECTRICAL INST ALLA TION. The Models 396, 396VP , 397, 398, and 398VP are for use with a remote preamplifier . Each sensor comes with either a special 15 ft low noise coax cable or a V ariopol (VP) con- nector , which is used with a mating V ariopol cable. The cable should be handled [...]

  • Page 20

    16 MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION DWG . NO. REV . 40039610 D FIGURE 2-9. Wiring Det ails For Model 396-54 (50), 397-54 (50), and 398-54 (50). For Use With Junction Box (PN 23309-04 (03)) and Remote Preamplifier DWG . NO. REV . 40039706 B[...]

  • Page 21

    17 DWG . NO. REV . 40038920 G MILLIMETER INCH MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION FIGURE 2-10. Wiring Det ails for Model 396-54, 397-54, and 398-54 (Pt-100 RTD). For Use With Junction Box (PN 23555-00) and Remote Preamplifier .[...]

  • Page 22

    18 MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION FIGURE 2-1 1. Wiring Details For Models 396, 397, and 398. For Use W ith Model 1 181 pH. DWG . NO. REV . 40039607 D[...]

  • Page 23

    19 FIGURE 2-12. Wiring Det ails For Models 396-54, 397-54, and 398-54. For Use With Models 1054ApH-54, 1054BpH-54, and 2054pH-54 DWG . NO. REV . 40039606 D MILLIMETER INCH MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION[...]

  • Page 24

    20 MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION FIGURE 2-13. Wiring Det ails For Models 396-54, 397-54, and 398-54. For Use With Models 2081 pH-05 and 1054 pH-54 DWG . NO. REV . 40039608 D MILLIMETER INCH[...]

  • Page 25

    21 DWG . NO. REV . 40039605 F MILLIMETER INCH MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION FIGURE 2-14. Wiring Det ails For Models 396-54 , 397-54, and 398-54. For Use With Models 54, 54e, 81, 3081, 4081, and 5081.[...]

  • Page 26

    22 MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION FIGURE 2-15. Wiring Det ails For Models 396-54 , 397-54, and 398-54. For Use With SoluComp Model SCL-P-014. MILLIMETER INCH DWG . NO. REV . 4003961 1 D[...]

  • Page 27

    23 FIGURE 2-16. Wiring Models 396-54, 397-54, and 398-54 to Model 2700 Preamplifier (PN 23054-03). MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION FIGURE 2-17. Wiring Models 396-( )-54-62-(71), 397-02-10-54-62, and 398-( )-54-62 to Model 1055-01-10-22-32 FIGURE 2-18. Wiring Models 396-54-62, 397-02-54-62, and 398-54-62 to Model 1055-22-32[...]

  • Page 28

    24 See below for wire functions for Models 396VP and 398VP . The V ariopol connector cable part numbers are PN 23645- 06 (with BNC) and PN 23645-07. FIGURE 2-19. Wire Functions and Pin Connections for V ariopol connector cable PN 23645-06 (with BNC) PN 23645-07 FIGURE 2-21. Wiring Model 396VP and 398VP to Model 81 FIGURE 2-20. Wiring Model 396VP an[...]

  • Page 29

    FIGURE 2-24. Wiring Model 396VP and 398VP to Model 2081 FIGURE 2-25. Wiring Model 396VP and 398VP to Model 3081 and 4081 FIGURE 2-27. Wiring Model 396VP and 398VP to Model 3081, 4081, and 5081 through a Remote Junction Box FIGURE 2-26. Wiring Model 396VP and 398VP to Model 2081 through a Remote Junction Box FIGURE 2-23. Wiring Model 396VP and 398VP[...]

  • Page 30

    26 FIGURE 2-28. Wiring Model 396VP and 398VP to Model 1054 FIGURE 2-30. Wiring Model 396VP and 398VP to Model 1054 through a Remote Junction Box FIGURE 2-29. Wiring Model 396VP and 398VP to Models 1054A, 1054B, and 2054 FIGURE 2-31. Wiring Model 396VP and 398VP to Models 1054A, 1054B, and 2054 through a Remote Junction Box MODEL 396/396VP/397/398/3[...]

  • Page 31

    FIGURE 2-33. Wiring Model 396VP/398VP to Models 54/54e FIGURE 2-32. Wiring Model 396VP and 398VP to Models 54 and 54e through a Remote Junction Box FIGURE 2-35. Wiring Model 396VP and 398VP to Model 2700 FIGURE 2-34. Wiring Model 396VP and 398VP to Model SCL-(P/Q) MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION 27[...]

  • Page 32

    28 MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION FIGURE 2-36. Wiring Model 396VP-54 to Model 1055-22-32[...]

  • Page 33

    MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION 29 FIGURE 2-37. Wiring Models 396-54-6, 397-54-62, & 398-54-62 to Model Xmt-P-XX-10 FIGURE 2-38. Wiring Models 396VP & 398VP to Model Xmt-P-XX-10 XMT -P XX -10 396VP 398VP[...]

  • Page 34

    30 MODEL 396/396VP/397/398/398VP SECTION 2.0 INST ALLA TION FIGURE 2-39. Wiring Models 396/397/398 to Model 5081-P FIGURE 2-40. Wiring Models 396-54-62/398-54-62 to Model 1055-01-10-22-32 Model 398-54-62 Model 396-54-62 1055 -01 -10 -22 -32[...]

  • Page 35

    MODEL 396/396VP/397/398/398VP SECTION 3.0 ST ART UP AND CALIBRA TION SECTION 3.0 ST ART UP AND CALIBRA TION 3.1 SENSOR PREP ARA TION. Shake down the sensor to remove any air bubbles that may be present at the tip of the pH glass bulb. In most cases, the pH sensor can simply be installed as shipped and readings with an accuracy of ±0.6 pH may be ob[...]

  • Page 36

    32 MODEL 396/396VP/397/398/398VP SECTION 4.0 MAINTENANCE 4.0 MAINTENANCE. The Model 396, 396VP , 397, 398, and 398VP Sensors are disposable type sensors and therefore require minimum maintenance. Every sensor should be kept clean and free of debris and sediment at all times. The frequency of cleaning by wiping or brushing with a soft cloth or brush[...]

  • Page 37

    33 MODEL 396/396VP/397/398/398VP SECTION 5.0 TROUBLESHOOTING T rouble Probable Cause Remedy Meter reads off scale. (Display T .C. element shorted. Check T .C. element as instructed reads overrange.) in Section 4.2 and replace sensor if defective. Sensor not in process or sample Make sure sensor is in process with stream is low . sufficient sample s[...]

  • Page 38

    34 MODEL 396/396VP/397/398/398VP SECTION 6.0 RETURN OF MA TERIAL SECTION 6.0 RETURN OF MA TERIAL 6.1 GENERAL. T o expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for rep air , call 1-949-757-8500 for a Return Materials Authorization (RMA) number . 6.2 [...]

  • Page 39

    W ARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller , and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expira- tion of the applicable warranty period. Goods are warranted for twelve (12) months[...]

  • Page 40

    Credit Cards for U.S. Purchases Only . The right people, the right answers, right now . ON-LINE ORDERING NOW A V AILABLE ON OUR WEB SITE http://www .raihome.com Specifications subject to change without notice. 8 Emerson Process Management 2400 Barranca Parkway Irvine, CA 92606 USA T el: (949) 757-8500 Fax: (949) 474-7250 http://www .raihome.com © [...]