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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Emerson BW1, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Emerson BW1 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Emerson BW1. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Emerson BW1 should contain:
- informations concerning technical data of Emerson BW1
- name of the manufacturer and a year of construction of the Emerson BW1 item
- rules of operation, control and maintenance of the Emerson BW1 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Emerson BW1 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Emerson BW1, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Emerson service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Emerson BW1.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Emerson BW1 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
® ce c Installation and Maintenance Manual For IntelliGear Plus™ MD and BW1 V ariable Speed Drives UL is believ ed to be a registered trade name and/or trademark of Underwriters Laboratories, Inc. and is NO T owned or controlled by Emerson P o wer T ransmission. Emerson P ower T ransmission Corporation cannot and does not represent or warrant th[...]
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Page 2
IntelliGear Plus ™ V ariab le Speed MD Gearmotors 2 General Safety Instructions Thank y ou f or choosing an IntelliGear Plus Gear motor . • Read and f ollow all instructions carefully . • Disconnect and lock-out po wer bef ore installation and maintenance. W orking on or near energized equipment can result in se v ere injur y or death. [...]
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Page 3
IntelliGear Plus ™ V ariable Speed MD Gearmotors 3 Contents 1 General Information ................................................................................................................................ 4 1.1 General operating principle .......................................................................................................[...]
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Page 4
IntelliGear Plus ™ V ariable Speed MD Gearmotors 4 General Information 1 - General Information 1.1 - General operating principle The IntelliGear Plus is a combination of a 3-phase induction motor and an integrated open loop v ector v ariable speed drive. The motor can be combined with man y gear types from Emerson P o wer T ransmission’ s range[...]
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Page 5
IntelliGear Plus ™ V ariable Speed MD Gearmotors 5 1.5 - Description of cables and pr otection devices (Customer Supplied) NO TICE: When using a circuit-break er , it must be a motor circuit-break er (D cur ve). • Complywiththesizeofprotectionfuses . • Thecablesiz emayv ar yaccordingtolegisl[...]
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Page 6
IntelliGear Plus ™ V ariable Speed MD Gearmotors 6 1.8 - Dimensions 8.52 .39 .12 6.30 5.00 Ø .344 + .007 / -.002 HOLES Ø 4.72 Ø 3.94 5.90 11 .23 3.50 1.40 5.50 Ø .280 HOLES 4 @ 90º AS SHOWN Ø 3.1500 3.1493 CA TA LOG NUMBER CBN3001BSCB524.556 CCI 109 CCI NUMBER CCI 109-G 1 Ø V oltage Po w e r Model No. CCI Number Gear Ratio Standard RPM Ran[...]
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Page 7
IntelliGear Plus ™ V ariable Speed MD Gearmotors 7 2 - Installation After connection, ensure that the seals are firmly in place, and that the screws and cab le glands are water tight to ensure drive protection. Clear any condensation from the drain holes at the bottom of the motor . 2.1 - General The I ntelliGear Plus is usually fitted to the g[...]
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Page 8
IntelliGear Plus ™ V ariable Speed MD Gearmotors 8 3.3 Wiring diagram based on standar d configuration NOTE: IF AUTO MODE RUN/STOP CONT AC T IS NO T USED, 4-20m A INPUT CONNECTOR PINS 5 & 6 MUST BE JUMPERED TO RUN IN AU TO MODE. User supplied male Tu rck connectors can be secured locally using the following information - 5 pin connector with[...]
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Page 9
IntelliGear Plus ™ V ariable Speed MD Gearmotors 9 3.4 T erminal block assignments and MD functionality 4. Commissioning W ARNING! Before s witching on the IntelliGear Plus unit, check that the electrical connections are correct, and that any mo ving par ts are mechanically guarded. W ARNING! For the saf ety of personnel, the IntelliGear Plus mus[...]
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Page 10
IntelliGear Plus ™ V ariable Speed MD Gearmotors 10 5. Operator Pad Each RPD IntelliGear unit has a ke ypad on the controller lid equipped with operator elements for H-O-A selection, manual control of unit, displa y of pump speed, faults and the ability to change some f actor y set parameters . A F G B C D E REF . Function A Displa ys operating R[...]
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Page 11
IntelliGear Plus ™ V ariable Speed MD Gearmotors 11 5. 1 Fault Mode T roubleshooting Guide 5.2 Additional T roubleshooting LED Pad Display Drive Status/Fault Indication Actions Required Blank Display Drive not powered Check for drive input power Display unplugged or failed Check display plug connection 0019 - 0600 Numeric display shows Pump RPM, [...]
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Page 12
IntelliGear Plus ™ V ariable Speed MD Gearmotors 12 5.3 Field Modifications Of P arameters The new IVD controller with k eypad allows some f actor y set parameters to be adjusted in the field. The table belo w provides the f actor y settings for each par ameter and then optional ranges f or selection of a new setting. F ollow the steps detailed[...]
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Page 13
IntelliGear Plus ™ V ariable Speed MD Gearmotors 13 6 - Gear Lubrication Series 3000 CbN gear ing is shipped with one of the f ollowing synthetic lubricants per the table belo w . The gear reducer has been filled to accommodate any mounting position. In the case of synthetic oil, the lubricant does not require changing, but it is recommended tha[...]
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Page 14
IntelliGear Plus ™ V ariable Speed MD Gearmotors 14 T ypical Maintenance Items - Bearings and Seals Rep Description Quantity 001 Housing 1 009 Output flang r ing 1 031 Output shaft 1 042 Pinion 1 052 Gear 1 061 Bear ing front 1 062 Bearing back 1 077 Output shaft k ey 1 080 Gear K ey 1 Rep Description Quantity 090 Oil seal 1 097 Input o-ring 1 1[...]
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Page 15
IntelliGear Plus ™ V ariable Speed MD Gearmotors 15 3 2 1 5 6 4 9 8 10 11 183 184 254 7 CbN 30 (Quantity P er Unit) FRAME 56 P art # Description Qty . 1 F an Cov er 1 2 Self T apping Screw 3 3 He x Nut 1 5 Retaining Snap Ring 1 6 Fa n 1 7 Brac ket 1 8 Screw 4 9 Bushing 4 10 Plastic Plug 4 11 Ball Bearing 1 12 Rotor Assembly (includes items 13 &am[...]