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Emerson BW1 manual

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Table of contents for the manual

  • Page 1

    ® ce c Installation and Maintenance Manual For IntelliGear Plus™ MD and BW1/BW2 V ariable Speed Drives UL is believ ed to be a registered trade name and/or trademark of Underwriters Laboratories, Inc. and is NO T owned or controlled by Emerson P o wer T ransmission. Emerson P ower T ransmission Corporation cannot and does not represent or warran[...]

  • Page 2

    IntelliGear Plus ™ V ariab le Speed MD Gearmotors 2 General Safety Instructions Thank y ou f or choosing an IntelliGear Plus Gear motor . • Read and f ollow all instructions carefully . • Disconnect and lock-out po wer bef ore installation and maintenance. W orking on or near energized equipment can result in se v ere injur y or death. [...]

  • Page 3

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 3 Contents 1 General Information ................................................................................................................................ 4 1.1 General operating principle .......................................................................................................[...]

  • Page 4

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 4 General Information 1 - General Information 1.1 - General operating principle The IntelliGear Plus is a combination of a 3-phase induction motor and an integrated open loop v ector v ariable speed drive. The motor can be combined with man y gear types from Emerson P o wer T ransmission’ s range[...]

  • Page 5

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 5 1.5 - Description of cables and pr otection devices (Customer Supplied) NO TICE: When using a circuit-break er , it m ust be a motor circuit-breaker (D curve). • Complywiththesizeofprotectionfuses .  • Thecablesiz ema yvaryaccordingtolegislat[...]

  • Page 6

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 6 1.8 - Dimensions 8.52 .39 .12 6.30 5.00 Ø .344 + .007 / -.002 HOLES Ø 4.72 Ø 3.94 5.90 11 .23 3.50 1.40 5.50 Ø .280 HOLES 4 @ 90º AS SHOWN Ø 3.1500 3.1493 CA TA LOG NUMBER CBN3001BSCB524.556 CCI 109 CCI NUMBER CCI 109-G[...]

  • Page 7

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 7 CA T ALOG NUMBER CCI NUMBER SEEPEXBW2+TS1LS80B14 CCI0109G[...]

  • Page 8

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 8 2 - Installation After connection, ensure that the seals are firmly in place, and that the screws and cab le glands are water tight to ensure drive protection. Clear any condensation from the drain holes at the bottom of the motor . 2.1 - General The I ntelliGear Plus is usually fitted to the g[...]

  • Page 9

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 9 3.3 Wiring diagram based on standar d configuration NOTE: IF AU TO MODE RUN/STOP CONT AC T IS NO T USED, 4-20mA INPUT CONNECTOR PINS 5 & 6 MUST BE JUMPERED TO RUN IN AU TO MODE. User supplied male Tu rck connectors can be secured locally using the following information - 4 pin connector with[...]

  • Page 10

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 10 3.4 T erminal block assignments and MD functionality Controller T erminal Number Designation F unc tion Characteristics 1 10V +10V analog inte r nal so urce Accuracy ± 2% Maximum output c urrent 30 mA V oltage input 2 ADI1 Hand Mode Speed R efe renc e F ull scale voltage 10 V ± 2% ** Input Imp[...]

  • Page 11

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 11 5. Faults - Diagnostics Inf or mation relating to the status of the IntelliGear Plus is provided b y an indicator lamp (see photo bottom right) on the control and by the internal LED in 310M. D é faut d’uentrainement Falla en el impulsor DRIVE FA ILURE Haute pression Alta presión HIGH PRESUR[...]

  • Page 12

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 12 6 - Gear Lubrication Series 3000 CbN gear ing is shipped with one of the f ollowing synthetic lubricants per the table below . The gear reducer has been filled to accommodate any mounting position. In the case of synthetic oil, the lubricant does not require changing, but it is recommended that[...]

  • Page 13

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 13 T ypical Maintenance Items - Bearings and Seals Rep Description Quantity 001 Housing 1 009 Output flang ring 1 031 Output shaft 1 042 Pinion 1 052 Gear 1 061 Bearing front 1 062 Bearing back 1 077 Output shaft ke y 1 080 Gear K ey 1 Rep Description Quantity 090 Oil seal 1 097 Input o-r ing 1 12[...]

  • Page 14

    IntelliGear Plus ™ V ariable Speed MD Gearmotors 14 3 2 1 5 6 4 9 8 10 11 183 184 254 7 CbN 30 (Quantity P er Unit) FRAME 56 P art # Description Qty . 1 F an Cov er 1 2 Self T apping Screw 3 3 He x Nut 1 5 Retaining Snap Ring 1 6 Fa n 1 7 Brac ket 1 8 Screw 4 9 Bushing 4 10 Plastic Plug 4 11 Ball Bearing 1 12 Rotor Assembly (includes items 13 &am[...]

  • Page 15

    Notes 15[...]

  • Page 16

    Emerson, Emerson Industrial A utomation, Int elligear and Int elligear Plus & De sign are trademarks of Emerson Electric Co. or one of its affili ated companies. ©2004, 2008, 2012 Emerson Powe r T ransmission Corp., All Rights R eser ved. MCIM12003E • 9178E • Printed in USA[...]