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Emerson IM-106-4050 manual

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Table of contents for the manual

  • Page 1

    http://www .raihome.com Instruction Manual IM-106-4050 Origina l Issue March 2006 OxyBalance Oxygen Display and A veraging System[...]

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    [...]

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    Instruction Manual IM-106-4050 Origina l Issue March 2006 TOC -1 OxyBalance Oxygen Display and Averaging System T able of Content s Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii De[...]

  • Page 4

    Instruction Manual IM-106-4050 Origina l Issue March 2006 TOC -2 OxyBalance Oxygen Display and Averaging System SECTION 7 Recommended Spare Parts Spare Parts Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 SECTION 8 Optional Accessories APPENDIX A Safety Data Safety Instructions . . . . . . . . . . . . . . [...]

  • Page 5

    Instruction Manual IM-106-4050 Origina l Issue March 200 6 OxyBalance Oxygen Display and Averaging System http://www .processanalytic.com OxyBalance Oxygen Disp lay and A veraging Syst em READ THIS PAGE BEFORE PROCEEDING! ESSENTIAL INSTRUCTIONS Emerson pr ocess Mana gement desig ns, manufact ures and te sts its products to meet many national and in[...]

  • Page 6

    ii Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System PREFACE The purpose of this manual is to pro vide information concerning the components, fu nctions, installation and maintenance of the OxyBalance Oxygen Display and Average System. Some sections may describe equipment not used in your confi[...]

  • Page 7

    Instruction Manual IM-106-4050 Origina l Issue March 200 6 OxyBalance Oxygen Display and Averaging System http://www .processanalytic.com Section 1 Description Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 1- 1 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 1- 1 System [...]

  • Page 8

    1-2 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System SYSTEM OVERVIEW General The OxyBalance is a displa y and averaging system that augments th e Oxymitter O 2 probe product line. It receives up to (8) 4-20 mA signals fr om Rosemount, W estinghouse, or other O 2 probes, and calcula tes and tra[...]

  • Page 9

    Instruction Manual IM-106-4050 Origina l Issue March 2006 1-3 OxyBalance Oxygen Display and Averaging System Physical Description Aside from the PanelV iew Plus 600, the OxyBalance system consist s of iadditional component s mounted on three DIN rails. The main component s are shown in F igure 1-2. PanelV iew Plus 600 The PanelV iew Plus 600 is the[...]

  • Page 10

    1-4 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System Signal Pass Through T erminals The pass throug h terminals are located on the input terminals. These terminals provide conne ction points for p assing on the incoming O 2 signal to other devic es. Output (A verage) T erminals These terminals[...]

  • Page 11

    Instruction Manual IM-106-4050 Origina l Issue March 2006 1-5 OxyBalance Oxygen Display and Averaging System SPECIFICATIONS S pecifica tions for the OxyBala nce system are listie d in T able 1-2. T able 1-2. OxyBalance S pecifications (1) Specifications are subject to change without not ification. Our policy is one of continuous improvement and we [...]

  • Page 12

    1-6 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System[...]

  • Page 13

    Instruction Manual IM-106-4050 Origina l Issue March 200 6 OxyBalance Oxygen Display and Averaging System http://www .processanalytic.com Section 2 Inst allation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Mountin[...]

  • Page 14

    2-2 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System MOUNTING The OxyBalance Oxygen Display and A veraging System was designe d to be wall-mounted or simply placed on a ta bl e. Locate the unit where the ambient temperature is between 2 3 o F to 149 o F (-5 o C to 65 o C). The outline drawing [...]

  • Page 15

    2-3 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System Figure 2-2. Inst allation Wiring Schematic DCOMM COMM0 FORCE FAULT RUN POWER OUT 47 IN 0123 56 89 47 0 1 2 3 56 8 910 11 12 13 1 0 4 3 2 0 1 0 1 3 4 3 4 2 2 7 6 5 5 6 7 5 6 7 38370003 Average 4-20 mA Output Signals Probe 1 Probe 2 Probe 3 Pr[...]

  • Page 16

    2-4 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System Figure 2-3. Pass-Through T erminals DCOMM COMM0 FORCE FAULT RUN POWER OUT 47 IN 012356 89 47 012356 8910111 213 1 0 4 3 2 0 1 0 1 3 4 3 4 2 2 7 6 5 5 6 7 5 6 7 38370015 4-20 mA Pass-Through T erminals 4-20 mA Input T erminals[...]

  • Page 17

    Instruction Manual IM-106-4050 Origina l Issue March 200 6 OxyBalance Oxygen Display and Averaging System http://www .processanalytic.com Section 3 Setup Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 O[...]

  • Page 18

    3-2 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System All of the operation s that are conducte d through the to uch screen interfa ce, are conducted through five subject t abs that appear on the right hand side of the interface. • Current •T r e n d •L o g i n • Setup •A l a r m Login[...]

  • Page 19

    Instruction Manual IM-106-4050 Origina l Issue March 2006 3-3 OxyBalance Oxygen Display and Averaging System Figure 3-2 . Login Not Required Screen[...]

  • Page 20

    3-4 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System Setup The Setup ta b continas five sub-tabs di spla yed along the top of the screen; a General t ab, and one t ab for each o f the four averages. General Scale V alues Under this tab the values fo r the Analog full scale, T rend min value an[...]

  • Page 21

    Instruction Manual IM-106-4050 Origina l Issue March 2006 3-5 OxyBalance Oxygen Display and Averaging System Tim e a nd D at e T o set the time and date press the "T ime/Date" button shown on the General tab of the Setup screen . A new screen will be shown. See Figure 3-4. T ouch any value in the Actual column to change tha t value. Once [...]

  • Page 22

    3-6 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System A verage1 - A verage4 The four A verage tabs across the top of the Setup screen represent the four output signals generated by the Oxybalance system. Each of these four tabs displays all eight possible input sign als, whether or not the prob[...]

  • Page 23

    Instruction Manual IM-106-4050 Origina l Issue March 2006 3-7 OxyBalance Oxygen Display and Averaging System Current Selecting the Current t ab on the right side of the touch screen will disp lay the Current screen. The two tabs at the to p of the screen will display the Probes and Av erages information. Probes The Probes tab , shown in Figure 3-6,[...]

  • Page 24

    3-8 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System A verages The Avera ges tab of the Current screen, shown in Figure 3-7, displays th e average oxygen percent age for each probe grouping . Each of these four averages are repre sented by either a green or re d status t ag and bar . Green sig[...]

  • Page 25

    Instruction Manual IM-106-4050 Origina l Issue March 2006 3-9 OxyBalance Oxygen Display and Averaging System Tr e n d The T rend tab represent s a graphical trend analysis of the oxygen percentage for all eight probes, and the o xygen percentage for all fo ur averages. The LEFT and RIGHT buttons at the bo ttom of the screen scroll the trend graph, [...]

  • Page 26

    3-10 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System Alarm There are two division s of the Alarm ta b: Active Alar ms and Alarm History , shown in Figure 3-9 and Figure 3 -10. There are four possible r eports that can be displayed. A verage # 1-4 war ning This appears when one of the probes f[...]

  • Page 27

    Instruction Manual IM-106-4050 Origina l Issue March 2006 3-1 1 OxyBalance Oxygen Display and Averaging System Figure 3-10. Alarm History On the Alarm History page , shown in Figure 3-10, there are three set s of arrows used for selecting the alarms. Th ese are located in the bottom center portion of the screen. T o scroll between individual alarm [...]

  • Page 28

    3-12 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System[...]

  • Page 29

    Instruction Manual IM-106-4050 Origina l Issue March 200 6 OxyBalance Oxygen Display and Averaging System http://www .processanalytic.com Section 4 Calibration OxyBalance Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 4-1 OXYBALANCE CALIBRATION There is no calibration r equired for the OxyBalance Oxygen Display and Aver agi[...]

  • Page 30

    4-2 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System[...]

  • Page 31

    Instruction Manual IM-106-4050 Origina l Issue March 200 6 OxyBalance Oxygen Display and Averaging System http://www .processanalytic.com Section 5 Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 PanelView Plus 600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p a[...]

  • Page 32

    5-2 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System PanelView Removal NOTE Make sure to record th e wiring connections and locations befor e disconnecting any wiring. This will ai d in the installation of the unit. 1. Disconnect the three power wires from the wire contact s (L1, L2N, and grou[...]

  • Page 33

    Instruction Manual IM-106-4050 Origina l Issue March 2006 5-3 OxyBalance Oxygen Display and Averaging System Figure 5-2. Mounting Leve r Removal 38370017 Unlocked Mounting Lever Locked Mounting Lever[...]

  • Page 34

    5-4 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System PanelView Inst allation Mounting Proced ures NOTE If a communication module is ordered separately , make sure to attach the module to the base unit befor e panel installation. Refer to the PanelView Plus 600 manual for information on communi[...]

  • Page 35

    Instruction Manual IM-106-4050 Origina l Issue March 2006 5-5 OxyBalance Oxygen Display and Averaging System Figure 5-3. Mounting Levers In stallation 3837001 1 Unlocked Mounting Lever Locked Mounting Lever[...]

  • Page 36

    Instruction Manual IM-106-4050 Origina l Issue March 2006 5-6 OxyBalance Oxygen Display and Averaging System MICROLOGIX 1200 PROGRAMMABLE CONTROLLERS The MicroLogix 1200 Progra mmable Controllers consist of one PLC unit and three I/O modules. The PLC mounts horizonta lly with the expansion I/O modules extending to the right of the controller . PLC [...]

  • Page 37

    Instruction Manual IM-106-4050 Origina l Issue March 2006 5-7 OxyBalance Oxygen Display and Averaging System Figure 5-4. Ribbon Cable and Pull Loop Figure 5-5. DIN T abs Pull Loops 38370005 End Anchor End Anchor Ribbon Cable Covers Ribbon Cables DCOMM COMM 0 FORCE FAULT RUN POWER OUT 47 IN 0123 56 89 47 0123 56 89 1 01 1 1 2 1 3 1 0 4 3 2 0 1 0 1 3[...]

  • Page 38

    Instruction Manual IM-106-4050 Origina l Issue March 2006 5-8 OxyBalance Oxygen Display and Averaging System Figure 5-6. Removal from DIN Rail PLC Replacement Mounting Proced ures 1. Place the top of the MicroLogix PLC over the to p of the DIN rail, with the bottom fo the PLC tilted away from the DIN rail. See Figure 5-6 2. When the top of the PLC [...]

  • Page 39

    Instruction Manual IM-106-4050 Origina l Issue March 2006 5-9 OxyBalance Oxygen Display and Averaging System I/O Module Removal NOTE Make sure to carefully record the wiring connections an d locations before disconnecting. This will aid in th e installation of the unit. 1. T ag and disconnect all wiring from the I/O module. 2. Remove the cover fr o[...]

  • Page 40

    5-10 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System[...]

  • Page 41

    Instruction Manual IM-106-4050 Origina l Issue March 200 6 OxyBalance Oxygen Display and Averaging System http://www .processanalytic.com Section 6 T roubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1 Probe Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag[...]

  • Page 42

    6-2 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System[...]

  • Page 43

    Instruction Manual IM-106-4050 Origina l Issue March 200 6 OxyBalance Oxygen Display and Averaging System http://www .processanalytic.com Section 7 Recommended Sp are Part s Sp are Part s Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1 SP ARE PARTS LISTING T able 7-1. Recommen ded S pare Part s for the OxyBalance Oxyg[...]

  • Page 44

    7-2 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System[...]

  • Page 45

    Instruction Manual IM-106-4050 Origina l Issue March 200 6 OxyBalance Oxygen Display and Averaging System http://www .processanalytic.com Section 8 Optional Accessories Refer to the PanelV iew Plus 400 and 600 T erminals Installation Instructions or the MicroL ogix 1200 Prog rammable Co ntrollers Us er Manual fo r optional accessories concerning th[...]

  • Page 46

    8-2 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System[...]

  • Page 47

    Instruction Manual IM-106-4050 Origina l Issue March 200 6 OxyBalance Oxygen Display and Averaging System http://www .processanalytic.com Appendix A Safety Dat a Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2[...]

  • Page 48

    A-2 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System SAFETY INSTRUCTIONS IMPORT ANT SAFETY INSTRUCTIONS FOR THE WIRING AND INST ALLA TION OF THIS APP ARA TUS The following safety instruct ions appl y specifically to all EU member st ates. They should be s trictly adhered to in ord er to assure[...]

  • Page 49

    Instruction Manual IM-106-4050 Origina l Issue March 2006 A-3 OxyBalance Oxygen Display and Averaging System BELANGRIJK V eiligheidsvoorschrif ten voor de aansluiting en inst allatie van dit toestel. De hierna volgende veiligheidsvoorsc hriften zijn vooral bedoeld voor de EU lidst aten. Hier moet aan gehouden worden om de onderworpenheid aan de Laa[...]

  • Page 50

    A-4 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System VIG TIG T Sikkerhedsinstruktion for tilslut ning og inst allering af dette udstyr . Følgende sikkerhedsin struktioner gæl der specifik t i alle EU-medlemslande. Instruktion erne skal nøje følges for overhold else af Lavsspændingsdirekti[...]

  • Page 51

    Instruction Manual IM-106-4050 Origina l Issue March 2006 A-5 OxyBalance Oxygen Display and Averaging System BELANGRIJK V eiligheidsinstructies voor de be drading en inst allatie van dit app araat. V oor alle EU lidst aten zijn de volgende veiligheidsinstructies van toep assing. Om aan de geldende richtlijnen voor laagsp anning te voldoen dient men[...]

  • Page 52

    A-6 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System TÄRKEÄÄ T urvallisuu sohje, jot a on noudatett ava tämän laitteen asent amisessa ja kaapeloinnissa . Seuraavat ohjeet pät evät erityisesti EU:n jäsenv altioissa. Niitä täytyy ehdottomasti nou dattaa jotta täyt ettäisiin EU:n mat [...]

  • Page 53

    Instruction Manual IM-106-4050 Origina l Issue March 2006 A-7 OxyBalance Oxygen Display and Averaging System IMPORT ANT Consignes de sécurité concernant le raccordement et l' insta llation de cet app areil. Les consignes de sécurité ci-d essous s'adressent p articulièrement à tous les ét at s membres de la communauté européenne. [...]

  • Page 54

    A-8 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System WICHTIG Sicherheit shinweise für den Anschluß und die Inst allation dieser Geräte. Die folgenden Sicherheit shinweise si nd in allen Mitgliederst aaten der europäischen Gemeinschaf t gültig. Sie müssen s trickt eingehalten werden, um d[...]

  • Page 55

    Instruction Manual IM-106-4050 Origina l Issue March 2006 A-9 OxyBalance Oxygen Display and Averaging System IMPORT ANTE Norme di sicurezza per il cablaggi o e l'inst allazion e dello strumento. Le seguenti norme di sicurezza si applica no specificata mente agli stati membri dell'Unione Europea, la cui stre tta osse rvanza è richiest a p[...]

  • Page 56

    A-10 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System VIKTIG Sikkerhet sinstruks for tilkobling og inst allasjon av dette ut styret. Følgende si kkerhetsinstruksjoner gjel der spesifikt all e EU medlemsland og land med i EØS-avt alen. Instruksjonene skal følges nø ye slik at inst allasjone[...]

  • Page 57

    Instruction Manual IM-106-4050 Origina l Issue March 2006 A-1 1 OxyBalance Oxygen Display and Averaging System IMPORT ANTE Instruções de segurança p ara ligação e inst alação deste ap arelho. As seguintes instruções de segurança aplicam-se especific amente a todos os est ados membros da UE. Devem ser observadas rigidamen te por forma a ga[...]

  • Page 58

    A-12 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System IMPORT ANTE Instrucciones de seguridad p ara el montaje y cab leado de este ap arato. Las siguientes instrucciones de s eguridad, son de aplicacion espe cifica a todos los miembros de la UE y se adjun taran p ara cumplir la normativa europe[...]

  • Page 59

    Instruction Manual IM-106-4050 Origina l Issue March 2006 A-13 OxyBalance Oxygen Display and Averaging System VIKTIG T Säkerhetsföreskrifter för kablage och installation av denna ap p arat. Följande säkerhet sför eskrifter är tillämp liga för samtliga EU-medlemsländer . De skall följas i var je avseende för att överensstämma med Lågs[...]

  • Page 60

    A-14 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System[...]

  • Page 61

    Instruction Manual IM-106-4050 Origina l Issue March 200 6 OxyBalance Oxygen Display and Averaging System http://www .processanalytic.com Appendix B Returning Equipment to the Factory Returning Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1 RETURNING MATERIAL If factory repair of defective equi pment is required pro[...]

  • Page 62

    B-2 Instruction Manual IM-106-4050 Origin al Issue March 2006 OxyBalance Oxygen Display and Averaging System For equipment no longer under warran ty , the equipment will be repaired at the factory and returned as dir ected by the purchase order and shipping instructions.[...]

  • Page 63

    W ARRANTY Emerson Process Management warrant s that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Sho uld any failure to conform to this wa rranty become app arent during a period of one year af ter the date of shipment, Emerso n Process Management shall, upon pr ompt written notice fr[...]

  • Page 64

    Emerson Process Management © 2006 Rosemount Analytical Inc. All rights reserved. Rosemount Analytical and the Rosemount Analytical logotyp e are registered trademarks of Rose mount Analytical Inc. HART is a registered trademark of the HART Communications Foundation. All other marks are the property of their respective owners. Instruction Manual IM[...]