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Exide DEC200 manual

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Table of contents for the manual

  • Page 1

    DEC200 SERIES INDUSTRIAL BATTERY CHARGER I&O MANUAL[...]

  • Page 2

    Sales • Service • Recycling 1-888-563-6300 1 TABLE OF CONTENTS TITLE Page 1. Important Operating Instructions 2 2. Introduction 3 3. Receiving Instructions 3 4. Location and Installation of Charger 3 5. Stacking 3-4 6. AC Electrical Supply 5-8 6.1 Branch Circuit Protection 5 6.2 AC Voltage Connections 8 6.3 Ground Connection 8 7. DC Output 8 8.[...]

  • Page 3

    Sales • Service • Recycling 1-888-563-6300 2 DEC200 SERIES INDUSTRIAL BATTERY CHARGERS 1. IMPORTANT OPERATING AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS a) Before usin g the battery charger, read all the instructions in add ition to the CAUTION, WARNING, and DANGER markings on the charger, battery, and all the associated equipment. b) Do n[...]

  • Page 4

    Sales • Service • Recycling 1-888-563-6300 3 2. INTRODUCTION The GNB ® DEC200 battery chargers are fan cooled, solid state, microprocesso r controlled, SCR regulated chargers designed to make battery charging simple. They are designed to charge flooded lead-acid batteries. The charger has a comprehensive self-checking diagnostic program to con[...]

  • Page 5

    Sales • Service • Recycling 1-888-563-6300 4 b) Remove the bolts from the top cover of the base unit, but do not discard these, as they will be required to fix the two units together. c) Use an appropriate lifting sling to lift the second unit on to the base unit, inch the second unit over the base unit and align the holes before resting the se[...]

  • Page 6

    Sales • Service • Recycling 1-888-563-6300 5 6. AC ELECTRICAL SUPPLY The charger must be connected to either a single phase o r three phase, 60 Hertz ( ± 2%) AC power source. Three phase chargers cannot be powered with a sing le phase source. The following transformer options are available: TABLE 1 – INPUT VOLTAGE CHOICES Single phase Three [...]

  • Page 7

    FIGURE 1: SINGLE PHASE INPUT WARNING: IMPROPE R WIRE AND JUMPER C ONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTER Y NOTE : Live connection ‘L’ Must be connected to the br eaker. The mains input are the only user configurable connections. PCB connections must NOT be altered from factory setting. 208 VAC 60Hz CONFIGURATION (208/ 240/4[...]

  • Page 8

    FIGURE 2: THREE-PHASE INPUT WARNING: IMPR OPER WIRE AND JUMP ER CONNECTION MAY CA USE SEVERE DAMAGE TO THE CHARGER AND BATTER Y NOTE : PCB connections must NOT be altered from factory setting. 208VAC 60 Hz CONFIGURATION (208/ 240/480V INPUT) 240VAC 60 Hz CONFIGURATION (208/ 240/480V INPUT) 480VAC 60 Hz CONFIGURATION (208/ 240/480V INPUT) Sales • [...]

  • Page 9

    Sales • Service • Recycling 1-888-563-6300 8 6.2. AC VOLTAGE CONNECTIONS To connect the input AC voltage, route the AC conduit through the knockout hole provided. Continue the AC wiring to the breaker terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input). For proper connection , torque the screws to approximatel[...]

  • Page 10

    Sales • Service • Recycling 1-888-563-6300 9 9. DEC200 ST ANDARD CHARGER OPERATION CHARGE CONDITION DISPLAY DEFAULT FUNCTION BUTTON DISPLAY SELECTI ON LED CHARGING A A, Ph Y TERMINATION rEdy G TERMINATION/ FAULT CODE rEdy / F R*, G SETTING EQUALISE EqAL for 5 seconds then default display Charge stage EQUALISE CHARGE A / EqAL G*, Y AUTO BALANCE [...]

  • Page 11

    Sales • Service • Recycling 1-888-563-6300 10 10. CHARGER FUNCTI ONAL DESCRIPTION 10.1. LED Descriptions LED Description Yellow Flashing High Rate Current Yellow Solid 80% Charged Green Solid Charge Complete Red Fault – See page 15 for codes 10.2. PAUSE PUSH BUTTON This PAUSE push button will halt the charge cycle. The battery can then be saf[...]

  • Page 12

    Sales • Service • Recycling 1-888-563-6300 11 10.6 EQUALIZE PUSHBUTTON Equalize charge can be enabled/disabled, when the FUNCTION button is depressed > 5 second at anytime whilst a battery is connected. Only one equalize charge per recharge cycle is permitted. CAUTION: DO NOT EQUALIZE MORE OFTEN THAN RE QUIRED BY THE CONDITION OF THE BATTERY[...]

  • Page 13

    Sales • Service • Recycling 1-888-563-6300 12 11 MAINTENANCE The charger requires minimum maintenanc e. ENSURE THE CHASSIS IS SECURELY GROUNDED per the local/federal Electrical Code. Do not allow excessive dust to accumulate on the components inside. Blow out with clean compressed air when necessary. The chargers are designed with a br eaker an[...]

  • Page 14

    Sales • Service • Recycling 1-888-563-6300 13 APPENDIX A – FAULT CODES CODE STATUS DESCRIPTION F01 N Over discharged battery (<1.90vpc after 30 seco nds of charge) F02 N Deep discharged battery (<1.90vpc a fter 30 second s of charge > 1 .90vpc) F03 N Sulphated battery F04 S Charger over heating F05 S Mains failed during charge F06 R [...]

  • Page 15

    Sales • Service • Recycling 1-888-563-6300 14 APPENDIX B – DEC200 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE EXPLANATI ON / ACTION No Display No AC Power Check Input Power. Check Brea ke r. Mains fuse on Control Board F01 Deeply Discharged Battery Battery Voltage less than 1.9 volts per cell initially but rose above this level within the first mi[...]

  • Page 16

    APPENDIX C –TECHNICAL DATA *DC FUSE MUST B E A FAST ACTI NG FUSE CAPABL E OF PROTECTIN G SEMICONDUCTO RS. Sales • Service • Recycling 1-888-563-6300 15 Amp-Hour Rating AC AMPS ( RMS) @ AC VOLTS @ 2.4 VPC SHIPPING DATA Model Numbers WEIGHT Single Phase 10 Hour 12 Hour 14 Hour DC Volt DC Amps 208 Vac 240 Vac 480 Vac Cabinet Size Lbs KG DEC200-2[...]

  • Page 17

    APPENDIX D bl '0' CON1 FS1 1 2 3 4 bl gy bl br PCB1 br bk rd bl wh wh '0' wh '1' bl '1' wh '2' bl '2' Shunt bl gy + _ bl FS2 16 wh '2' wh '1' bl '1' wh '0' rd wh bl rd rd bk CON 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 bl '2' bl '0' [...]

  • Page 18

    APPENDIX D OR bl gy bl br PCB1 bk rd bl wh wh wh Shunt bl gy + _ bl FS2 wh rd wh bl rd rd bk Component No: CLT6005 DRAWING TIT LE: GNB [UL] Single phase wiring diagram Fuse / Breakers CON 5 1 2 3 4 5 6 7 8 CON1 FS1 1 2 3 4 YL/G KEY bl BLUE bk BLACK br BROWN gy GREY rd RED wh WHITE YL/G YELLOW / G REEN L N N L OR OR L N If any errors are apparent wi[...]

  • Page 19

    APPENDIX E – DIMENSIONS CABINET DIM. A DIM. B DIM. C DIM. D DIM. E Size M4 19.69” 26.65” 16.93” 17.54” 12.99” Size M5 23.62” 26.65” 20.87” 21.48” 16.93” Sales • Service • Recycling 1-888-563-6300 18[...]

  • Page 20

    SALES – SERVICE - RECYCLING 1-888-563-6300 TOLL FREE GNB Industrial Power A division of Exide Technol ogies U.S.A. Tel: 877.462.4636 GNB Industrial Power A division of Exide Technol ogies Canada Tel: 800.268.2698 V19CIL5200ULD 2004-05 www.gnb.com[...]